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HJ 989-2018 English PDF

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HJ 989-2018: Self-monitoring technology guidelines for pollution sources - Non-ferrous metal metallurgy industry
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Basic data

Standard ID	HJ 989-2018 (HJ989-2018)
Description (Translated English)	Self-monitoring technology guidelines for pollution sources - Non-ferrous metal metallurgy industry
Sector / Industry	Environmental Protection Industry Standard
Classification of Chinese Standard	Z05
Word Count Estimation	13,123
Issuing agency(ies)	Ministry of Ecology and Environment

HJ 989-2018: Self-monitoring technology guidelines for pollution sources - Non-ferrous metal metallurgy industry

---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Self-monitoring technology guidelines for pollution sources - Non-ferrous metal metallurgy industry National Environmental Protection Standard of the People's Republic Sewage unit self-monitoring technical guide Non-ferrous metal industry Self-monitoring technology guidelines for pollution sources - Non-ferrous metal metallurgy industry Published on.2018-12-04 2019-03-01 implementation Department of Ecology and Environment i directory Preface ii 1 Scope.1 2 Normative references.1 3 Terms and Definitions 1 4 General requirements for self-monitoring..2 5 Monitoring plan development..3 6 Information records and reports.9 7 other .10 Ii preface To implement the Law of the People's Republic of China on Environmental Protection, the Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution, Law of the Republic of China on Prevention and Control of Water Pollution, Measures for the Administration of Pollution Discharge Permits (Trial), to guide and regulate non-ferrous metal industrial pollutant discharge units Self-monitoring work to develop this standard. This standard proposes the general requirements for the self-monitoring of non-ferrous metal industrial pollutant discharge units, the development of monitoring plans, information records and The basic content and requirements of the report. This standard is the first release. This standard was proposed and organized by the Ministry of Ecology and Environment. This standard is mainly drafted by. China Environmental Monitoring Center, Beijing Mining and Metallurgy Technology Group Co., Ltd., Jiangxi Province Environmental Supervision Test center station. This standard is approved by the Ministry of Ecology and Environment on December 4,.2018. This standard has been implemented since March 1,.2019. This standard is explained by the Ministry of Ecology and Environment. 1Sewage unit self-monitoring technical guide non-ferrous metal industry

1 Scope of application

This standard proposes industrial smelting smelting of non-ferrous metals (aluminum, lead, zinc, copper, nickel, cobalt, magnesium, titanium, tin, antimony, mercury). The general requirements for the self-monitoring of pollution units, the development of monitoring plans, the basic content and requirements of information recording and reporting. This standard applies to non-ferrous metals (aluminum, lead, zinc, copper, nickel, cobalt, magnesium, titanium, tin, antimony, mercury) industrial smelting platoon Pollution unit, self-monitoring of water, gas pollutants, noise and environmental impact on the surrounding environment during production and operation Measurement. This standard does not apply to the above metal refining smelting and discharging units. The self-monitoring requirements for self-contained thermal power generating units (plants) and supporting power boilers shall be in accordance with the self-monitoring technology of the sewage disposal units. Guide to Thermal Power Generation and Boiler (HJ 820) implementation.

2 Normative references

The contents of this standard refer to the following documents or their terms. For undated references, the valid version is appropriate. Used in this standard. GB 25465 Aluminum Industry Pollutant Emission Standard GB 25466 Lead and zinc industrial pollutant discharge standards GB 25467 Copper, nickel and cobalt industrial pollutant discharge standards GB 25468 Magnesium and titanium industrial pollutant discharge standards GB 30770 tin, antimony and mercury industrial pollutant discharge standards HJ 2.2 Technical Guidelines for Environmental Impact Assessment Atmospheric Environment HJ/T 2.3 Technical Guidelines for Environmental Impact Assessment Surface Water Environment HJ/T 91 Surface Water and Wastewater Monitoring Technical Specifications HJ/T 164 Technical Specifications for Groundwater Environmental Monitoring HJ/T 166 Technical Specifications for Soil Environmental Monitoring HJ/T 194 Technical Specifications for Manual Air Quality Monitoring HJ 442 Code for Environmental Monitoring of Coastal Waters HJ 610 Environmental Impact Assessment Technical Guidelines Groundwater Environment HJ 664 Technical Specifications for Environmental Air Quality Monitoring Points (Trial) HJ 819 General Guidelines for Self-Monitoring Technical Units of Sewage Units HJ 820 sewage unit self-monitoring technical guide thermal power generation and boiler National Directory of Hazardous Wastes (Ministry of Environmental Protection, National Development and Reform Commission, Ministry of Public Security Order No. 39)

3 Terms and definitions

GB 25465, GB 25466, GB 25467, GB 25468, GB 30770 as defined by the following terms and definitions apply In this standard. 3.1 Aluminum smelting pollutant emission unit Refers to the smelting enterprises and institutions that use alumina ore as raw material to produce alumina or alumina to produce electrolytic aluminum. 2 production operators. 3.2 Lead and zinc smelting pollutant emission unit Refers to lead and zinc smelting enterprises and other productions with lead concentrate, zinc concentrate or lead-zinc mixed concentrate as main raw materials. Operators. 3.3 Copper smelting enterprise pollutant emission unit Refers to copper smelting enterprises and other production operators who use primary or copper concentrates as the main raw materials. 3.4 Nickel smelting pollutant emission unit Refers to nickel smelting enterprises and other production operators who use nickel concentrate as raw material. 3.5 Cobalt smelter pollutant emission unit Refers to cobalt smelting enterprises and other production operators who use cobalt concentrate and cobalt-containing materials as main raw materials. 3.6 Magnesium smelting pollutant emission unit Refers to enterprises and institutions and other producers and operators who use dolomite as raw material to produce magnesium metal by silicon thermal smelting process. 3.7 Titanium smelting pollutant emission unit Refers to enterprises and other production operators who produce titanium sponge from titanium concentrate or high titanium slag or titanium tetrachloride. Products include high titanium slag, titanium tetrachloride, titanium sponge. 3.8 Tin smelting pollutant emission unit Refers to tin smelting enterprises and other production operators who use tin concentrate as the main raw material. 3.9 Smelting pollutant discharge unit antimony smelting pollutant emission unit Means a smelting enterprise that produces bismuth metal with bismuth concentrate as the main raw material or bismuth oxide with bismuth metal as raw material. Other production operators. 3.10 Mercury smelting pollutant emission unit It refers to smelting enterprises and other production operators who produce mercury metal with mercury-containing minerals as the main raw material. 4 General requirements for self-monitoring The pollutant discharge unit shall check the pollution source, pollutant index and potential environmental impact of the unit, formulate a monitoring plan, and set up And maintenance monitoring facilities, carry out self-monitoring according to the monitoring plan, do quality assurance and quality control, record and save monitoring 3 Data, publicly monitor the results to the public according to law.

5 Monitoring plan development

5.1 Wastewater discharge monitoring 5.1.1 Monitoring points Sewage discharge units shall set up monitoring points at the total discharge port of the waste water and the discharge port of the rainwater, and the discharge of domestic sewage into the water body separately Set monitoring points at the domestic sewage discharge port. Where the monitoring location is the wastewater discharge port of the workshop or production facility, the sampling points are always located in the workshop or workshop processing facility. Drains or outlets that specialize in the handling of such contaminant facilities. 5.1.2 Monitoring indicators and frequency The monitoring points, indicators and minimum monitoring frequency of wastewater discharge units of non-ferrous metal industrial sewage units are implemented in accordance with Table 1. Table 1 Monitoring points, indicators and minimum monitoring frequency of waste water in non-ferrous metal industrial sewage unit Industry type monitoring point monitoring indicator monitoring frequency Aluminum smelting wastewater total discharge Flow rate, pH value, chemical oxygen demand, automatic monitoring of ammonia nitrogen Total phosphorus day (automatic monitoring a) Total nitrogen day b Fluoride month Suspended matter, petroleum, total cyanide c, sulfide c, Volatile phenol c Quarter Lead and zinc smelting Waste water discharge Flow rate, pH value, chemical oxygen demand, automatic monitoring of ammonia nitrogen Total phosphorus day (automatic monitoring a) Total nitrogen day b Total lead, total arsenic, total cadmium, total mercury day Total zinc, total copper, total chromium, total nickel Suspension, fluoride, sulfide quarter Workshop or production facility waste Water discharge Total lead, total arsenic, total cadmium, total mercury day Total chromium, total nickel month Copper, nickel, cobalt Smelting Waste water discharge Flow rate, pH value, chemical oxygen demand, automatic monitoring of ammonia nitrogen Total phosphorus day (automatic monitoring a) Total nitrogen day b Total lead, total arsenic, total cadmium, total mercury day Total zinc, total copper, total nickel, total cobalt Suspension, fluoride, petroleum, sulfide, quarter Workshop or production facility waste Water discharge Total lead, total arsenic, total cadmium, total mercury day Total nickel, total cobalt month Magnesium and titanium smelting Waste water discharge Flow rate, pH value, chemical oxygen demand, automatic monitoring of ammonia nitrogen Total phosphorus day (automatic monitoring a) Total nitrogen day b Total chromium, hexavalent chromium day Total copper month Suspended solids, petroleum quarters Workshop or production facility waste Water discharge Total chromium, hexavalent chromium day Tin, antimony, mercury Smelting Waste water discharge Flow rate, pH value, chemical oxygen demand, automatic monitoring of ammonia nitrogen Total phosphorus day (automatic monitoring a)

4 industry type monitoring point monitoring indicators monitoring frequency

Total nitrogen day b Total lead, total arsenic, total cadmium, total mercury day Total zinc, total copper, total tin d, total bismuth, hexavalent chromium Suspension, fluoride, sulfide, petroleum quarter Workshop or production facility waste Water discharge Total lead, total arsenic, total cadmium, total mercury day Hexavalent chromium month Domestic sewage discharge Flow, pH, suspended solids, chemical oxygen demand, ammonia nitrogen, Total nitrogen, total phosphorus, five-day biochemical oxygen demand, animal and vegetable oil Rainwater discharge pH, chemical oxygen demand, suspended solids, petroleum day e Note. The monitoring indicators listed in the table, if the municipal and above environmental protection authorities in the district explicitly require the installation of automatic monitoring equipment, automatic monitoring is required. The total phosphorus in the water environment quality is implemented in the total amount control area, and the total phosphorus needs to be automatically monitored. b The total nitrogen control area of the water environment quality is controlled by the total amount of nitrogen. The minimum monitoring frequency of total nitrogen is performed on a daily basis. Take automatic monitoring. c The aluminum smelting and discharging unit with the gas production system needs to monitor the total cyanide, sulfide and volatile phenol. d tin, antimony smelting and sewage unit wastewater monitoring project. e Rainwater discharges are monitored daily when there is flowing water. If there is no abnormality in the monitoring year, it can be relaxed to monitor once every quarter. 5.2 Exhaust emission monitoring 5.2.1 Organized exhaust emission monitoring points, indicators and frequency Non-ferrous metal industrial sewage unit organized exhaust emission monitoring points, monitoring indicators and minimum monitoring frequency according to Table 2 Row. For a plurality of pollution sources or production equipment sharing a discharge cylinder, the monitoring points can be arranged on the common exhaust cylinder, monitoring The indicator should cover the corresponding pollution source or production equipment monitoring indicators, and the minimum monitoring frequency should be strictly implemented. Table 2 Monitoring points, indicators and minimum monitoring frequency of organized exhaust emissions from non-ferrous metal industrial pollutant discharge units Industry type monitoring point monitoring indicator monitoring frequency Alumina Raw material preparation and conveying system exhaust cylinder particles for half a year Clinker in the system exhaust pipe particles for half a year Alumina storage and transportation system exhaust pipe particles for half a year Clinker burning kiln exhaust pipe sulfur dioxide, nitrogen oxides a, automatic monitoring of particulate matter Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter in the exhaust pipe of aluminum hydroxide roaster Nitrogen oxide a in the exhaust furnace of lime furnace (kiln), automatic monitoring of particulate matter Electrolytic aluminum Raw material preparation and conveying system exhaust cylinder particles for half a year Electrolyte crushing system exhaust cylinder particles for half a year Anode assembly and residual treatment system exhaust Particles for half a year Electrolytic cell exhaust Automatic monitoring of sulfur dioxide and particulate matter Fluoride month Casting system exhaust cylinder particles for half a year Lead smelting Raw material preparation and conveying system exhaust pipe particulate matter quarter Acid system (melting furnace, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Sulfuric acid mist quarter Environmental smoke collection (inlet kiln inlet, slag) Outlet, outlet, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Melt lead (electric lead) pot exhaust cylinder particles, lead and its compounds quarter Reduction furnace, smoker exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Slag reverberatory exhaust pipe Sulfur dioxide, nitrogen oxides a, particulate matter, lead and their combinations Matter, mercury and its compounds Quarter Wet zinc smelting Raw material preparation and conveying system exhaust pipe particulate matter quarter Acid system (boiling furnace, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds

5 industry type monitoring point monitoring indicators monitoring frequency

Sulfuric acid mist quarter Rotary kiln exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Multi-furnace exhaust pipe Sulfur dioxide, nitrogen oxides a, particulate matter, lead and their combinations Matter, mercury and its compounds Quarter Leaching tank exhaust cylinder sulfuric acid mist quarter Septic tank exhaust cylinder sulfuric acid mist quarter Induction furnace exhaust pipe particulate matter quarter Electric furnace zinc Raw material preparation and conveying system exhaust pipe particulate matter quarter Acid system (boiling furnace, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Sulfuric acid mist quarter Environmental smoke collection (inlet kiln inlet, slag) Outlet, zinc outlet, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Cigarette furnace (rotary kiln) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Zinc rectification system exhaust pipe Sulfur dioxide, nitrogen oxides a, particulate matter, lead and their combinations Matter, mercury and its compounds Quarter Vertical tank zinc smelting Raw material preparation and conveying system exhaust pipe particulate matter quarter Acid system (boiling furnace, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Sulfuric acid mist quarter Coke distillation system exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Vortex melting furnace exhaust Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Zinc rectification system exhaust pipe Sulfur dioxide, nitrogen oxides a, particulate matter, lead and their combinations Matter, mercury and its compounds Quarter Closed blast Smelting (ISP) Raw material preparation and conveying system exhaust pipe particulate matter quarter Sintering head exhaust Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds quarterly Acid system (sintering machine, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Sulfuric acid mist quarter Sintering material crushing system exhaust pipe particulate matter quarter Smelting stock system exhaust pipe particulate matter quarter Environmental smoke collection (inlet kiln inlet, slag) Outlet, outlet, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Melt lead (electric lead) pot exhaust cylinder particles, lead and its compounds quarter Zinc refining exhaust pipe Sulfur dioxide, nitrogen oxides a, particulate matter, lead and their combinations Matter, mercury and its compounds Quarter Smoker exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, mercury and its compounds Reverberatory exhaust pipe Sulfur dioxide, nitrogen oxides a, particulate matter, lead and their combinations Matter, mercury and its compounds Quarter Copper smelting Raw material preparation and conveying system exhaust pipe particulate matter quarter Acid system (melting furnace, blowing furnace, etc.) Exhaust Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, arsenic and its compounds, mercury and its compounds Sulfuric acid mist, fluoride quarter Environmental smoke collection (inlet kiln feed port, slag sulphur dioxide, nitrogen oxides a, automatic monitoring of particulate matter)

6 industry type monitoring point monitoring indicators monitoring frequency

Exhaust, copper outlet, etc.) exhaust pipe lead and its compounds, arsenic and its compounds, mercury and its compounds month Sulfuric acid mist, fluoride quarter Anode furnace (refining furnace) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, arsenic and its compounds, mercury and its compounds Sulfuric acid mist, fluoride quarter Electrolyzer, electrolyte purification system, exhaust cylinder, sulfuric acid mist, quarter Electrogen accumulation tank and other tank exhaust cylinder sulfuric acid fog quarter Vacuum evaporator, decopper electric storage tank exhaust cylinder sulfuric acid mist quarter Nickel smelting Raw material preparation and conveying system exhaust pipe particulate matter quarter Acid system (melting furnace, blowing furnace, etc.) Exhaust Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, arsenic and its compounds, nickel and its compounds, Mercury and its compounds Sulfuric acid mist, fluoride quarter Environmental smoke collection (inlet kiln inlet, slag) Outlet, nickel outlet, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, arsenic and its compounds, nickel and its compounds, Mercury and its compounds Sulfuric acid mist, fluoride quarter Depletion furnace exhaust b Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, arsenic and its compounds, nickel and its compounds, Mercury and its compounds Sulfuric acid mist, fluoride quarter Electrolyzer, electrolyte purification system, exhaust gas, sulfuric acid mist, chlorine gas, half a year Leaching tank, electric accumulator exhaust cylinder sulfuric acid mist for half a year Cobalt smelting Raw material preparation and conveying system exhaust pipe particulate matter quarter Exhaust gas furnace, roaster, etc. Automatic monitoring of sulfur dioxide, nitrogen oxides a, particulate matter Lead and its compounds, arsenic and its compounds, nickel and its compounds, Mercury and its compounds Sulfuric acid mist, fluoride quarter Leaching tank exhaust cylinder sulfuric acid mist quarter Except for iron tank exhaust pipe sulfuric acid mist, chlorine gas, ammonia gas c for half a year Extraction tank exhaust cylinder sulfuric acid mist, ammonia c for half a year Electric accumulator exhaust Chlorine gas d quarter Sulfuric acid mist e half a year Magnesium smelting Raw material preparation and conveying system exhaust cylinder particles for half a year Coal mill exhaust cylinder particles for half a year Ferrosilicon crusher exhaust cylinder particles for half a year Ball mill exhaust cylinder particles for half a year Pressure ball machine exhaust cylinder particles for half a year Calcination kiln exhaust pipe sulfur dioxide, nitrogen oxides a, automatic monitoring of particulate matter Automatic reduction of sulfur dioxide, nitrogen oxides a and particulate matter in the reduction furnace exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides and particulate matter in refining furnace exhaust Refining crucible, ingot exhaust pipe sulfur dioxide, nitrogen oxides a, particulate matter for half a year Titanium smelting Raw material preparation and conveying system exhaust pipe particulate matter quarter Titanium slag crushing system exhaust pipe particulate matter quarter Titanium slag melting furnace exhaust pipe sulfur dioxide, nitrogen oxides a, automatic monitoring of particulate matter Preparation of tail gas from titanium tetrachloride (chlorination) Furnace, distillation tower, etc.) exhaust pipe Particulate matter, chlorine gas, hydrogen chloride quarter Electrolyzers and other exhaust cylinder particles, chlorine, hydrogen chloride quarter Exhaust gas such as refining furnace, sulfur dioxide, nitrogen oxides a, particulate matter quarter Tin smelting Raw material preparation and conveying system exhaust cylinder particles for half a year Pulverized coal to prepare exhaust pipe particles for half a year Pre-refining treatment exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides and particulate matter Tin and its compounds, lead and its compounds, arsenic and its compounds, Cadmium and its compounds, mercury and its compounds, bismuth and its compounds

7 industry type monitoring point monitoring indicators monitoring frequency

Fluoride quarter Reduction smelting system exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides and particulate matter Tin and its compounds, lead and its compounds, arsenic and its compounds, Cadmium and its compounds, mercury and its compounds, bismuth and its compounds Fluoride quarter Volatile smelting system exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides and particulate matter Tin and its compounds, lead and its compounds, arsenic and its compounds, Cadmium and its compounds, mercury and its compounds, bismuth and its compounds Fluoride quarter Environmental smoke collection (inlet kiln inlet, slag) Vent, outlet, etc.) exhaust pipe Automatic monitoring of sulfur dioxide, nitrogen oxides and particulate matter Tin and its compounds, lead and its compounds, arsenic and its co...

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