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GB 10395.16-2010: Agricultural and forestry machinery -- Safety -- Part 16: Potato harvesters
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Agricultural and forestry machinery -- Safety -- Part 16: Potato harvesters
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Basic data | Standard ID | GB 10395.16-2010 (GB10395.16-2010) | | Description (Translated English) | Agricultural and forestry machinery -- Safety -- Part 16: Potato harvesters | | Sector / Industry | National Standard | | Classification of Chinese Standard | B91 | | Classification of International Standard | 65.060.50 | | Word Count Estimation | 24,236 | | Date of Issue | 2010-12-01 | | Date of Implementation | 2011-10-01 | | Quoted Standard | GB 10395.1-2009; GB/T 15706.1-2007; GB/T 15706.2-2007; GB 16754; GB/T 18717.3; GB/T 21155-2007; GB 23821-2009; EN 620-2002 | | Adopted Standard | EN 13118-2000, MOD | | Regulation (derived from) | Announcement of Newly Approved National Standards No. 9, 2010 (No. 164 overall) | | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | | Summary | This Chinese standard specifies design and manufacture and safety requirements of traction, suspension and self -propelled potato harvester, and determines methods. Also provides for the safe operation of the manufacturer shall provide the type of information. This standard applies to stems and leaves can be cut, dig bundles to pick up, cleaning, conveying and discharging operations of one or more traction, hanging and self -propelled potato harvester, it also applies without modification can be used for other crops harvested potato harvesting machine (hereinafter referred to as"harvesting machine"). | GB 10395.16-2010: Agricultural and forestry machinery -- Safety -- Part 16: Potato harvesters---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Agricultural and forestry machinery.Safety.Part 16. Potato harvesters
ICS 65.060.50
B91
National Standards of People's Republic of China
Agricultural and forestry machinery safety
Part 16. Potato harvester
Part 16. Potatoharvesters
Issued on. 2010-12-01
2011-10-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Table of Contents
Preface Ⅰ
1 Scope 1
2 Normative references 1
3 Terms and definitions
4 Safety requirements and/or measures 2
5 Safety requirements and/or measures of determination 6
6 Use 7
(Normative) List of hazardous Appendix A 8
Annex B (informative) Example 12 machines and spare parts
Annex C (informative) forestry machinery congestion and clear the blockage related risk prevention 16
Annex D (informative) Example 18 applicable safety signs
Foreword
All technical content in this section is mandatory.
GB 10395 "Forestry Machinery Safety" is divided into.
--- Part 1. General;
--- Part 2. Dump trailer;
--- Part 3. manure applicator;
--- Part 4. Forest winch;
--- Part 5. driven garden equipment;
--- Part 6. Equipment for crop protection;
--- Part 7. Combine harvesters, forage and cotton harvesters;
--- Part 8. Irrigation pumps and crew;
--- Part 9. sowing, planting and fertilizing machinery;
--- Part 10. hand (micro) tiller;
--- Part 11. Power lawn mower;
--- Part 12. Portable powered hedge trimmers;
--- Part 13. - behind and hand-held lawn trimmers and lawn edge trimmers;
--- Part 14. Powered Shredders and shredding machine;
--- Part 15. power with rigid cutting means trimmer;
--- Part 16. Potato harvester;
--- Part 17. Beet harvesters;
--- Part 18. traction winch sprinkler hose;
--- 19 parts. center pivot irrigation machines, and translation;
--- Part 20. pickup balers;
--- Part 21. Power ted machines and rakes;
--- Part 22. pre-loading device;
--- Part 23. Fixed round silo unloader;
--- Part 24. Liquid manure fertilization car;
This section is GB 10395 "Agricultural and forestry machinery safety" Part 16, modify the use of EN13118.2000 "Agricultural Machinery Potato
Harvester security "(in English).
This section according to EN13118.2000 redrafted and EN13118.2000 technical differences are as follows.
--- Cited international standards or European standards our standards, but our standard is not equivalent to international standards or European standards.
For ease of use, this section of EN13118.2000 made the following editorial changes.
a) "The European Standard" to "this Part";
b) Remove EN13118.2000 Foreword and Introduction;
c) modify the EN13118.2000 range;
d) Remove the EN13118.2000 Annex ZA "of the standard and the European Directive EC relations."
Appendix A to this part of the normative appendix, Appendix B, Appendix C, Appendix D is an informative annex.
This part is proposed by China Machinery Industry Federation.
This part of the National Standardization Technical Committee (SAC/TC201) Agricultural machinery centralized.
This section drafted by. Chinese Academy of Agricultural Mechanization Sciences, Heilongjiang Agricultural Machinery Testing Station.
The main drafters of this section. Zhang Xian Sheng, Li Xiaodong, Chen Jun Bao, Lv Shusheng, Emperor before entering.
Agricultural and forestry machinery safety
Part 16. Potato harvester
1 Scope
GB 10395 of the provisions of this part of the design and manufacture of traction, safety requirements and hanging self-propelled potato harvester and determination for
law. Also it provides type-safe operation of the information to be provided by the manufacturer.
This section applies to stems and leaves can be cut, dig, pick up, cleaning, feeding and discharging one or more traction operations, suspended
And self-propelled potato harvester, also can be used without modification are suitable for other crops harvested potato harvesting machine (hereinafter referred to as "Harvest
machine").
This section does not consider environmental factors.
2 Normative references
The following documents contain provisions which, through reference in this Part of GB 10395, constitute provisions of this part. For dated reference documents
Member, all subsequent amendments (not including errata content) or revisions do not apply to this section, however, encouraged to reach under this section
Parties to research agreement to use the latest versions of these documents. For undated reference documents, the latest versions apply to this
section.
GB 10395.1-2009 agriculture and forestry machinery - Safety - Part 1. General (ISO 4254-1.2008, MOD)
GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology, methodology
(ISO 12100-1.2003, IDT)
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (ISO 12100-2.
2003, IDT)
GB 16754 Safety of machinery - Emergency stop design principles (GB 16754-2008, ISO 13850.2006, IDT)
GB/T 18717.3 for the safety of machinery - Ergonomic design - Part 3. Anthropometric data (GB/T 18717.3-
2002, neqISO 15534-3.2000)
GB/T 21155-2007 moving machinery - forward and reverse audible alarm sound test methods (ISO 9533. 1989, IDT)
GB 23821-2009 Safety of machinery - Safety distances to prevent danger zones being reached on the lower limbs (ISO 13857.2008, IDT)
EN620.2002 Continuous handling equipment and systems for bulk material handling safety and electromagnetic compatibility means fixed belt
(EMC) requirements
3 Terms and Definitions
GB/T 15706.1 and GB/T 15706.2 and established the following terms and definitions apply to this section.
NOTE. Appendix B gives an example of the following definitions of machinery and spare parts in FIG.
3.1
Leaf chopping device haulmchoppingdevice
Before digging potatoes cut and remove the stems and leaves of the device.
3.2
Leaf separation device haulmstrippingdevice
After digging out the stems and leaves separated from the potato.
3.3
Mining equipment cropliftingdevice
Potatoes from the soil will be excavated devices.
3.4
Cleaning means cleaningdevice
The main means for adhering dirt from potatoes isolated.
3.5
Clods and stones clearing device clodandstoneremovaldevice
Soil, clods and stones from the device for removing excavated potatoes.
3.6
Sorting platform sortingplatform
Sorting potato harvester workspace.
3.7
Bidirectional communication two-waycommunication
Sorting capacity of the platform is transferred between the operator and the harvester or tractor driver of mutual information/sound.
3.8
Conveying means conveyingdevice
Potato harvesting machine is delivered from one device to another.
3.9
Discharge means unloadingdevice
Potato harvester was transmitted from the device.
3.10
High dump hopper high-tiphopper
Dump hopper bracket chassis equipped with lift systems.
4 Safety requirements and/or measures
4.1 General Requirements
Design harvester, the danger is not covered in this section should follow the GB/T 15706.1 principles and GB/T 15706.2 requirements.
Subject to the provisions of this section, the harvester should be consistent with GB 10395.1 and GB 23821-2009 Table 1, Table 3, Table 4 or 6
Provisions.
4.2 operating mechanism
Self-propelled harvester, the driver should only moving part position control start and stop. For traction and suspension harvester should
Only the traction machinery (such as tractors) control the movement of the driver's position means starting and stopping.
On with sorting platform, harvester, in line with the provisions of GB 16754 emergency stop devices shall be capable of operating in each work area to stop the sorting level
Taiwan conveyor. Operability of emergency stop devices shall comply with GB/T 18717.3 of.
Control mechanism to adjust the moving parts should be located in the driver's seat and/or sorting platform operator position can operate and equipped with protective devices
At the position.
Dumping and/or high operating mechanism should dump up - acting (sustained-operated), and can be operated on the driver's position.
After 4.3 Perspective
Self-propelled harvester audible warning devices should be installed in line with GB/T 21155 stipulated that the device should be back in the harvesting machine can be automatically connected.
If equipped with a clear view of the driver make the harvester on the rear of the case of closed-circuit monitor Harvester (CCTV), is not required to install sound
Sound alarm device.
4.4 leaf chopper
4.4.1 to prevent accidental contact with the tool guard
Harvester by design or should take protective measures to avoid the front, rear, side and top of the tool in contact with the accident.
At the top, non-porous protective equipment should cover at least the outer end of the tool rotation trajectory.
Front, rear, side access area, guards should be one of the following three conditions.
--- The maximum height from the lowest point of rotation of the tool trajectory 400mm, minimum horizontal distance from the outer end of the tool rotation track distance 200mm
Barrier [see Figure 1a)]. Side of the barrier can be folded for transport. Barrier should always remain connected to the harvesting machine, and
On fixed in position;
--- Nonporous guards, the guards close the tool, the tool and the lower edge below the rotation locus of at least 3mm [see Figure 1b)];
--- A combination of the two guards.
The protection device on a projection on a horizontal plane to be continuous.
Millimeters
1 --- barrier;
2 --- tool rotation trajectory;
3 --- nonporous protective devices.
a) A barrier guard b) a non-porous protective devices
1 leaf chopper guards FIG.
4.4.2 conveyor
Any moving parts located at a distance less than the outer contour of harvesting machine conveyor 850mm should be carried out at the location of protection, except the discharge port.
Exhaust outlet should be installed.
--- Combined protective devices follows.
a) at the top, extending on both sides of a nonporous protective device transporter minimum of 150mm outer member (see Fig. 2). When using a belt transmission
When the transmitter, the lower edge of the conveyor belt and the top guard the maximum distance from the surface should be 200mm (see Fig. 3);
b) at the outer end of the conveyor.
1) When using a screw conveyor for fixed guards, the guards shall extend at least to the lower end of screw conveyor
The following blower axis 50mm (see Fig. 2);
2) When using the conveyor belt, the belt is located away from any moving parts minimum horizontal distance of 150mm barrier,
The barrier in the vertical plane and the maximum distance on the surface of the belt conveyor is 200mm (see Fig. 4).
Draper side members should EN620.2002 5.1 provisions for protection against accidental contact.
Or should be installed.
--- Movable guards, the guards should be completely sealed discharge port, and in the absence of material discharged automatically return to the closed position (see
Figure 5).
Millimeters
1 --- top nonporous protective devices;
2 --- fixed guards;
3 --- screw conveyor axis.
figure 2
Millimeters
1 --- top nonporous protective devices;
2 --- belt.
image 3
Millimeters
1 --- barrier;
2 --- conveyor belt.
Figure 4
1 --- movable guards.
Figure 5
4.5 Mining equipment
When digging in the raised position, power and digging swirled member should be stopped.
4.6 clean-up and delivery device
4.6.1 conveyor
Inlet and bottom junction operation clean-up and the belt should be protection.
Belt conveyor device side members shall be EN620.2002 5.1 provisions for protection against accidental contact.
4.6.2 rollers
Rollers, leaf separation device, clods and stones to clear the rotating parts of the device should be fencing to prevent contact with the sides and top.
Guard the following categories.
--- Fixed guards (in line with GB/T 15706.1-2007 provisions in 3.25.1), if the clean up, do not need to clear the blockage
turn on.
--- Need to use fixed guards tool open. Such protective devices should be kept open connection to the harvesting machine (for example, by
Form a hinge connection) without the use of tools can be automatically locked in the closed position.
--- Interlocking movable guards (in line with GB/T 15706.1-2007 provisions in 3.25.4).
--- As long as the member with the movement can not open device movable guards.
Side guard shall extend at least below the moving parts of 120mm.
Note. This paper jam and clear the blockage prevention and some suggestions about the danger in Appendix C.
4.7 Sorting platform
Sorting platform should meet the requirements in 4.5.2 of GB 10395.1-2009.
Enter sorting platform ladders should comply with GB 10395.1-2009 in 4.6. Additionally, it should prevent the wheels from moving parts of the foot
Accidental contact. And the wheels in a straight line into the sorting platform on the ladder should not be involved in the wheel trajectory, and regardless of how Tread
Adjust the wheel to enter a ladder and sorting platform contour distance should be at least 150mm (see Fig. 6), or shall ensure that the harvester through the design lines
Impossible to upper or lower during the feed harvesting machine.
Handrail/handle should meet the requirements of GB 10395.1-2009 in 4.5.1.3.
Harvester should provide two-way communication system.
Harvester with sorting platform shall be equipped with audible alarm means for starting to draw attention to the moving parts. Self-propelled machinery, the sound
Rang alarm device shall be automatically connected.
Millimeters
1 --- wheel;
2 --- into the sorting platform ladder;
3 --- Harvester.
Figure 6 into the sorting platform ladder position (top view)
4.8 dump and/or high dump hopper
Entering the area, the entire hopper should have a minimum distance of 25mm between the moving parts and frame.
To enable the operator to carry out maintenance and repair operations in the hopper is in the raised position, shall be in the 4.8 GB 10395.1-2009
Provisions set mechanical support mechanism.
Of the harvesting machine with a dump hopper, the hopper should be emptied to ensure stability. This requires the following conditions to be checked.
--- The harvester is placed on the slope of the ramp 5 °, the longitudinal axis across the ramp.
--- In the case of side dump, should dump slopes downhill.
--- In the latter case to the dump, the harvester should turn and parked across the parking ramp along the ramp.
--- When the hopper lift and dump to the maximum position in the center of the hopper hopper carrying load is applied equal to half of the downward vertical force. Correct
Harvester in the high dump hopper when the hopper to the highest position but when dumped in the hopper center bearing load is applied equal to the hopper
Downward vertical force charge.
4.9 discharging device
Designed harvesting machine so that the operator should be in the driver's seat unloading operations.
To enable the operator to carry out maintenance and repair operations in the discharge means is in the raised position, it shall be in the 4.8 GB 10395.1-2009
The provisions set mechanical support mechanism, and should allow the operator to locate and remove the mechanical support mechanism outside the danger zone.
If the discharge means there is a risk to leave the transport position, the unloading device should be equipped with locking in the transport position locking device.
5 Safety requirements and/or measures of determination
Gives a predetermined value by measuring the requirements should be determined; the control mechanism should function tests and by measuring the position determination; guards
It should be judged by the function test.
6 Use Information
6.1 User's Guide
Owner's manual should provide detailed instructions and information about all harvesting machine maintenance and safe use. Instructions should be consistent
GB/T in 6.5 and 8.1 GB 10395.1-2009 provisions 15706.2-2007.
Instructions for use should be particularly highlighted the following points.
a) dangerous devices front throw stones removed from the stems and leaves;
b) residual risk caused by the operation of moving parts;
c) When the job due to lack of soil conditions lead to dangerous Harvester stability generated;
d) before any intervention on the harvesting machine, harvester and power unit should stop running;
e) clear the blockage using a tool () and follow the rules provided with Harvester (including performing any manual cleaning clogged before, you should first
Switch off the engine reminders);
Before f) below into the raised parts maintenance require the use of mechanical locking devices support the rising member;
g) prior to re-start harvesting machine needs to close guard;
h) suspended and trailed harvester with mechanical traction circuits and hydraulic lines coupled precautions to be taken;
i) install and use precautions traction control mechanism mechanical harvester driver's position to be taken if the operation;
j) the need to ensure emergency stop devices function properly;
k) the need to ensure two-way communication function correctly, if installed;
l) for sorting platform with traction harvester, when the alarm device is not automatically turned on, the tractor driver should be opened audible alarm device
Set to call attention to the moving parts of the starter;
m) when the harvesting machine by the towing vehicle's hydraulic control valve, the hydraulic valve operating mechanism should stop - means (sustained-operated);
n) sorting platform operator in danger of dust generated;
o) only during harvesting operations allow the operator on the sorting platform, harvester running, the operator can not up and down into the sorting platform
Ladder.
6.2 mark
Signs should be consistent GB/T 6.4 in 8.2, 8.3 and GB 10395.1-2009 provisions 15706.2-2007.
All harvesting machine includes at least the following information shall be provided in clear and durable markings.
--- Manufacturer's name and address;
---Year of manufacture;
--- Product name or type of the model;
--- Serial number, if any;
--- Power input connection rated speed and direction of rotation (indicated by the arrows), if there is;
--- Load mass, in kilograms (kg);
--- Rated power, in kilowatts (kW) (self-propelled harvester).
In addition, the harvester should also set the following safety signs.
--- When harvesting machine movement to prohibit and down into the sorting platform ladder safety signs;
--- In close proximity to the discharge port and leaf stems and leaves clear the dispersal system means disposed hazardous moving parts warning safety signs;
--- On the leaf removing device, set warning thrower hazardous safety signs;
--- In the maintenance and repair work requires the use of safety signs mechanical support mechanism.
Suitable examples of safety signs in Appendix D.
Appendix A
(Normative)
Dangerous List
Table A.1 gives the list of dangerous based on GB/T 15706.1 and GB/T 15706.2 of.
Table A.2 gives the list of dangerous movement generated by the machine.
These tables have different meanings set forth in the last column (solutions given in this section) are.
--- "Not relevant". the hazard is not a significant risk of the machine.
--- "Given". the hazard is significant risk. Specify the terms given solution is determined according to GB/T 15706 General Security
Disposal of hazardous guide; it means.
● eliminate or reduce the risk as much as possible through the design;
● take protective measures;
● provide information on residual risks.
--- "Section and a". The major danger is the risk of multiple components of the machine. Solution The indicated terms given in disposable
Wherein a portion of the risk of parts. The remaining parts of the hazard is a significant risk that the disposal will have to take the risk of
Other solutions in this section does not give.
--- "Not given". the hazard is significant risk to the machine, but in this part of the drafting process is not considered.
Marked "not given" or "part and a" dangerous requirement specified in GB 10395.1, these dangers in Tables A.1 and A.2 last
A bar with an asterisk (*) mark.
This appendix is not given clear risk of clogging caused in Appendix C of preventing congestion and clear the blockage with some hazardous
information.
Table A.1 List of Dangerous
Danger
Relevant provisions
GB/T 15706.1 GB/T 15706.2
This section gives
Solutions
A.1
Mechanical hazards
As indicated by the following elements of the workpiece or machine parts caused by.
---shape;
---relative position;
--- Quality and stability (potential energy of each element);
--- Quality and speed (kinetic energy of each element);
--- Insufficient mechanical strength;
--- Accumulation of potential energy caused by the following reasons.
● an elastic member (spring);
● liquid or gas under pressure;
● Vacuum
4.2 - -
A.1.1 Risk of crushing 4.2 4.2.1,4.2.2
In 4.1,4.2,4.8,4.9
Given
A.1.2 cut dangerous 4.2.1,4.2.2 4.2,5.2.1
In 4.1,4.2,4.4,
4.5,4.6,4.7,4.8,4.9
Given *
A.1.3 cutting or severing hazard 4.2.1,4.2.2 4.2
In the 4.1,4.2,4.4
Given *
Table A.1 (CONTINUED)
Danger
Relevant provisions
GB/T 15706.1 GB/T 15706.2
This section gives
Solutions
A.1.4 wound danger 4.2.1,4.2.2 -
In the 4.1,4.2,4.4
Given *
A.1.5 risk of introduction or involvement 4.2.1
4.14,5.2.1,
5.5.3
In 4.1,4.2,4.4,4.5,
Given in 4.6, 4.7 *
A.1.6 Impact hazard 4.2.1 -
In 4.1,4.2,4.4,4.8,
4.9 given
A.1.7 stab or stabbed hazard 4.2.1 - Irrelevant
A.1.8 friction or abrasion hazard 4.2.1 4.3b) not relevant
A.1.9 high pressure fluid ejection hazard 4.2.1 - not shown *
A.1.10 (machinery and workpiece/workpiece) member is not given projection hazard 4.2.2 4.10
A.1.11 (mechanical or machine parts) 4.2.2 instability in 4.6 are given in 4.8,4.9
A.1.12
And machinery which (due to the machine's characteristics) of slip, and dumping
Fall risk
4.10 5.5.6
In part 4.1,4.7
Given *
A.2
Electrical Hazard
For example caused by the following factors.
4.3 4.9 -
A.2.1 electrical contact (direct or indirect) 4.3 - is not given *
A.2.2 electrostatic phenomena 4.3 - Irrelevant
A.2.3
Thermal radiation or other phenomena such as short-circuit and overload lead
Molten particles and chemical effects from the injection
4.3 - Irrelevant
A.2.4 external influences not given electrical equipment 4.3 4.4
A.3
Thermal hazards
resulting in.
4.4 4.8.4 -
A.3.1
By flames or explosions that people can contact heat radiation burn
Wounds and burns
4.4 - Not given
A.3.2 due to heat or cold working environment on the health hazards of 4.4 - Irrelevant
A.4
Dangerous due to noise
resulting in.
4.5 4.8.4 -
A.4.1
Hearing loss (deafness), other physiological disorders (such as loss level
Balance, loss of consciousness)
4.5 -
Not given (and only self-propelled machinery
related)*
A.4.2 interference language communication, auditory signals, etc. 4.5 - 4.7 are given in
A.5
Hazard generated by the vibration
(Resulting in a variety of neurological and vascular disorders)
4.6 4.8.4
Not given (and only self-propelled machinery
related)*
A.6
Produced by the radiation danger
Especially caused by the following factors.
4.7 - -
A.6.1 arc - - irrelevant
Table A.1 (CONTINUED)
Danger
Relevant provisions
GB/T 15706.1 GB/T 15706.2
This section gives
Solutions
A.6.2 Laser - - irrelevant
A.6.3 ion source radiation 4.7 - is not given
A.6.4 machines use high frequency electromagnetic field - - irrelevant
A.7
Mechanical processing, use or production of materials and substances discharged
Students dangerous
E.g.
4.8 4.3b) -
A.7.1
Since the contact or inhalation of harmful fluids, gases, fumes and ash
Danger caused by dust
4.8 - 6.1 are given in
A.7.2 fire or explosion hazard 4.8 - is not given
A.7.3 biological and microbiological (germs or bacteria) hazardous 4.8 - Irrelevant
A.8
By ignoring the machine design ergonomic principles generated
Danger
(Mechanical and human features and capabilities of uncoordinated)
As caused by the following factors.
4.9 4.8 -
A.8.1 unhealthy posture or excessive force is not given * 4.9 4.8.2,4.8.5
A.8.2 inappropriate to consider a human arm or legs structure 4.9 4.8.3 4.7 section gives *
A.8.3 ignore the use of personal protective equipment 5.5 - is not given
A.8.4 inappropriate Face Lighting - 4.8.6 is not given
A.8.5 spirit too much tension or lack of preparation is not given, etc. 4.9 4.8.5
A.8.6 Human error is given in 6.1, 6.2, 4.9 4.8 in
A.9 dangers combination 4.11 - Irrelevant
A.10
As energy failure, damage or other mechanical parts malfunction
Dangers arising
E.g.
5.3b) 4 -
A.10.1 energy (energy and/or contr...
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