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HJ 883-2017 English PDF

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HJ 883-2017: Self-monitoring technology guidelines for pollution sources. Pharmaceutical industry chemical synthesis products category
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HJ 883-2017	English	259	Add to Cart	3 days [Need to translate]	Self-monitoring technology guidelines for pollution sources. Pharmaceutical industry chemical synthesis products category	Valid	HJ 883-2017

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Basic data

Standard ID	HJ 883-2017 (HJ883-2017)
Description (Translated English)	Self-monitoring technology guidelines for pollution sources. Pharmaceutical industry chemical synthesis products category
Sector / Industry	Environmental Protection Industry Standard
Classification of Chinese Standard	Z05
Classification of International Standard	13.020
Word Count Estimation	11,150
Date of Issue	2017-12-21
Date of Implementation	2018-01-01
Quoted Standard	GB 14554; GB 16297; GB 21904; HJ/T 2.3; HJ/T 91; HJ/T 164; HJ/T 166; HJ 442; HJ 610; HJ 819; HJ 820
Regulation (derived from)	Ministry of Environmental Protection Bulletin 2017 No. 76
Issuing agency(ies)	Ministry of Ecology and Environment
Summary	This standard stipulates the general requirements for the self-monitoring of the chemical synthetic pharmaceutical industry, the development of monitoring plans, and the basic content and requirements for information recording and reporting. This standard is applicable to the monitoring of the discharge of water, air pollutants, noise and the impact on the surrounding environmental quality of the pollutant discharge units of the chemical synthesis pharmaceutical industry at the production and operation stage. This standard also applies to sewage disposal units such as pharmaceutical intermediate factories specializing in the production of drugs and veterinary drug manufacturing enterprises with similar chemical synthesis drugs. Self-monitoring requirements for self-provided thermal power generating units (plants) and supporting power boilers shall be implemented in accordance with HJ 820.

HJ 883-2017: Self-monitoring technology guidelines for pollution sources. Pharmaceutical industry chemical synthesis products category

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(Sewage units self-monitoring technical guide Chemical synthesis Pharmaceutical industry) People's Republic of China national environmental protection standards Sewage units self-monitoring technical guide Chemical synthesis pharmaceutical industry Self-monitoring technology guidelines for pollution sources -Pharmaceutical industry chemical synthesis products category 2017-12-21 Published 2018-01-01 implementation Ministry of Environmental Protection released Directory Foreword ii 1 scope of application .1 2 Normative references .1 3 Terms and definitions 1 4 Self-monitoring of the general requirements .2 5 monitoring program development .2 6 Information Recording and Reporting .7 7 other 8

Foreword

To implement the "Law of the People's Republic of China on Environmental Protection" "Water Pollution Prevention and Control Law of the People's Republic of China" "People's Republic of China Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution "to guide and standardize the self-monitoring of the chemical industry's sewage disposal units and formulate this standard. This standard puts forward the general requirements for the self-monitoring of the chemical industry-based chemical industry sewage treatment units, the development of monitoring plans, the information Record and report the basic content and requirements. This standard is released for the first time. This standard by the Environmental Protection Department of Environmental Monitoring Division, Science and Technology Standards Division proposed and organized. The main drafters of this standard. China Environmental Monitoring Station, Nanjing Environmental Monitoring Center Station. This standard MEP approved on December 21,.2017. This standard since January 01,.2018 into effect. This standard is interpreted by the MEP. Sewage units self-monitoring technical guide Chemical synthesis Pharmaceutical industry

1 scope of application

This standard puts forward the general requirements for the self-monitoring of the chemical industry-based chemical industry sewage treatment units, the development of monitoring plans, the information Record and report the basic content and requirements. This standard applies to the chemical synthesis of the pharmaceutical industry sewage units in the production and operation of its discharge of water and air pollutants, Noise and its impact on the surrounding environment quality monitoring. This standard also applies to pharmaceutical intermediates for the production of pharmaceutical factories, and chemical synthesis of drugs similar to the structure of veterinary students Production enterprises and other sewage units. Own-owned thermal power plant (plant), self-supporting boiler requirements in accordance with the implementation of HJ 820.

2 Normative references

This standard references the following documents or the terms of them. For dated references, the effective version is valid Used for this standard. GB 14554 Odor pollutant emission standards GB 16297 Integrated Air Pollutants Emission Standard GB 21904 chemical synthesis pharmaceutical industry water pollutant emission standards HJ/T 2.3 Environmental Impact Assessment Technical Guidelines Surface water environment HJ/T 91 Technical Specifications for Surface Water and Sewerage Monitoring HJ/T 164 Groundwater Environmental Monitoring Technical Specifications HJ/T 166 Soil Environmental Monitoring Technical Specifications HJ 442 Marine environment monitoring code HJ 610 Environmental Impact Assessment Technical Guidelines Groundwater Environment HJ 819 Technical Guidelines for Self-Monitoring of Sewage Disposal Units General HJ 820 Self-Monitoring Technical Guidelines for Sewage Disposal Units Thermal Power Generation and Boilers "National List of Hazardous Wastes" (Ministry of Environmental Protection, National Development and Reform Commission, Ministry of Public Security Order No. 39)

3 Terms and definitions

GB 21904 defined and the following terms and definitions apply to this standard. 3.1 Chemical synthesis pharmacy Refers to the use of a chemical reaction or a series of chemical reaction process of producing pharmaceutical active ingredients. HJ □□□ -201 □ 3.2 Direct discharge Refers to the discharge of water pollutants directly to the environmental water body behavior. 3.3 Indirect discharge Refers to the sewage discharge unit to the public sewage treatment system discharge of water pollutants behavior. 3.4 Reaction Refers to through the use of synthetic reactions, drug structure modification, deprotection and a series of final preparation of pharmaceutical active ingredients or Process with a mixture of pharmaceutically active ingredients. 3.5 Separation and purification Refers to the use of physical, chemical or other methods to a drug active ingredients or intermediate products of the reaction process (such as pharmaceutical intermediates) From the reaction mixture was isolated, if necessary, to further remove impurities to obtain the pure process, including separation, mention Take, refined, dry and other stages. 3.6 Solvent recovery equipment Refers to the chemical synthesis pharmaceutical industry in the production process of solvent collection, purification in order to achieve the purpose of re-use of the device. 3.7 Volatile organic compounds (VOCs) Refers to the atmospheric photochemical reactions of organic compounds, or according to the prescribed method of measurement or accounting to determine the organic compound Things. 4 Self-monitoring of the general requirements Sewage units should check their own sources of pollution, pollutants and potential environmental impact indicators, the development of monitoring programs, set And maintain the monitoring facilities, carry out self-monitoring according to the monitoring plan, conduct quality assurance and quality control, record and save the monitoring Data and information, in accordance with the law to the public monitoring results.

5 monitoring program development

5.1 Wastewater discharge monitoring 5.1.1 monitoring point All chemical synthesis pharmaceutical industry sewage units shall be in the total discharge of waste water, rainwater discharge port set monitoring points, row The total amount of mercury, total cadmium, hexavalent chromium, total arsenic, total lead, total nickel, alkyl mercury should be in the workshop or production facilities waste discharge port Set monitoring points, domestic sewage into the external environment alone must also set the monitoring point in the sewage outlet. 5.1.2 Monitoring Indicators and Monitoring Frequency Wastewater discharge monitoring sites, monitoring indicators and the minimum monitoring frequency in accordance with Table 1 implementation. Table 1 Wastewater discharge monitoring points, monitoring indicators and minimum monitoring frequency Monitoring point monitoring indicators Monitoring frequency Remarks Direct emissions indirect emissions Wastewater total row Let go Flow, pH, COD, Ammonia nitrogen Automatic monitoring - Total phosphorus month (automatic monitoring a) - Total Nitrogen Month (Day b) - Suspended solids, color, five days of biochemical oxygen demand, Acute toxicity (HgCl2 toxicity equivalent), Total organic carbon Moon Quarter - Total cyanide, volatile phenol, total copper, total zinc, Nitrobenzenes, anilines, methylene chloride Rose quarter According to the production and use of raw and auxiliary Materials, products, by-products Identify specific monitoring indicators Sulfide quarter six months According to the production and use of raw and auxiliary Materials, products, by-products Determine whether to conduct monitoring Workshop or students Waste of production facilities Water drain Total mercury, total cadmium, hexavalent chromium, Total arsenic, total lead, total nickel According to the production and use of raw and auxiliary Materials, products, by-products To determine the specific monitoring of the money Is an indicator Alkyl mercury years - domestic sewage exhaustion hole Flow, pH, COD, Ammonia nitrogen Automatic monitoring - - Total phosphorus month (automatic monitoring a) - - Total Nitrogen Month (Day b) - - Suspended solids, biochemical oxygen demand on the 5th, Animal and vegetable oils Month - - rainwater exhaustion hole pH, COD, ammonia nitrogen, suspension Day c - Note. The monitoring indicators listed in the table, the municipal district and above designated environmental authorities clearly require the installation of automatic monitoring equipment, to be taken automatically. Note. a total water quality control of total phosphorus in the implementation of the region, the total phosphorus to take automatic monitoring. b Total nitrogen in water environment quality control Total control area of nitrogen, the minimum daily monitoring frequency of nitrogen is executed on a daily basis. After the automatic monitoring technical specifications are released, Must take automatic monitoring. c Monitor emissions by day. HJ □□□ -201 □ 5.2 Exhaust emissions monitoring 5.2.1 Organized emission monitoring sites, monitoring indicators and monitoring frequency 5.2.1.1 Monitoring points Exhaust gas from each process is discharged to the external environment through an exhaust pipe, etc., and an exhaust gas flue in front of the exhaust pipe or exhaust pipe is to be provided Measuring point. 5.2.1.2 Monitoring indicators and monitoring frequency Organized exhaust monitoring points in each process, monitoring indicators and the minimum monitoring frequency in accordance with Table 2 implementation. For multiple sources of pollution Or production equipment share an exhaust pipe, monitoring points can be arranged in a common exhaust pipe, monitoring indicators should cover the corresponding Monitoring indicators of pollution sources or production equipment, the minimum monitoring frequency in strict accordance with the implementation. Table 2 Organized emission monitoring sites, monitoring indicators and minimum monitoring frequency Monitoring points of production process monitoring points Type of monitoring indicators Monitoring frequency Ingredients and Feeding Organic liquid ingredients machinery and other equipment, facilities row Gas cylinder Process organic waste gas Volatile Organic matter a month Characteristics of pollutants b years Acid and alkali equipment such as exhaust pipe technology acid-base exhaust characteristics of pollutants b years Solid batching machines, sieving machines, crushers Exhaust tube and other equipment Process dust particles exhaust quarter reaction Reactor, condensation tank, cracking tank and other reaction set Preparation of exhaust Process organic waste gas Volatile Organic matter a month Characteristics of pollutants b years Isolation and Purification (Separation, mention Take, refined, dry) Centrifuge, filter, extraction tank, acidification tank, Adsorption tower, crystal tank, decolorization tank separation, Extraction, refining process equipment exhaust tube Process organic waste gas Volatile Organic matter a month Characteristics of pollutants b years Drying tower, vacuum dryer, vacuum pump and other dry Dry machinery and equipment exhaust Process organic waste gas Volatile Organic matter a month Characteristics of pollutants b years Process dust particles exhaust quarter Finished product Grinding, grinding machinery, packaging, packaging machinery Exhaust tube and other equipment Process dust particles exhaust quarter other Hazardous waste incinerator exhaust - Soot, sulfur dioxide, nitrogen oxides automatic monitoring Smoke blackness, carbon monoxide, chlorination Hydrogen, hydrogen fluoride, mercury and its compounds, Cadmium and its compounds, (arsenic, nickel and Its compounds), lead and its compounds, (Antimony, Chromium, Tin, Copper, Manganese and Its compound) Six months Dioxin year Solvent Recovery Equipment Exhaust Cylinder Process Organic Exhaust Volatile Organic Compounds a Monitoring points of production process monitoring points Type of monitoring indicators Monitoring frequency Solvent recovery equipment Exhaust gas cylinder process Organic waste gas Characteristics of pollutants b years Sewage treatment plant or treatment facility exhaust - Volatile Organic matter a month Odor concentration, characteristic pollutants b years Tank exhaust gas exhaust - Volatile organic matter a quarter Characteristics of pollutants b years Dangerous waste temporary exhaust exhaust - Volatile organic matter a quarter Odor concentration, characteristic pollutants b years Note 1. Exhaust gas monitoring shall be based on the corresponding monitoring and analysis methods, technical specifications simultaneously monitor the flue gas parameters. Note 2. The monitoring indicators listed in the table, the municipal district and above designated environmental authorities clearly require the installation of automatic monitoring equipment, to be taken automatically. Note. a According to the characteristics of the industry and environmental management needs, volatile organic compounds may choose to quantitatively sum up the main VOCs species Total organic Compounds, or non-methane organic compounds by the method of calibrating the reference material and detecting the comprehensive response of the detector to the VOCs in the mixed sample. Because at this stage the country has not yet introduced a standard test method, this standard temporary use of non-methane hydrocarbons as a comprehensive control of volatile organic compounds emissions Indicators, to be released after the relevant standard method, from its provisions. b For the characteristic pollutants, see the pollutants listed in GB 14554 and GB 16297, according to the pollutant discharge (control) standard implemented by the pollutant discharge permit, Environmental impact assessment documents and approval and other relevant environmental management requirements, as well as the production process, raw and auxiliary materials, intermediate and final products, identified with Body pollutants project. To be released after the release of pharmaceutical industry standards for atmospheric pollutants, from its provisions. Local emission standards are required, according to strict Grid implementation. 5.2.2 Unorganized exhaust emission monitoring points, monitoring indicators and monitoring frequency Monitoring points and minimum monitoring frequency of unorganized emission monitoring sites are implemented according to Table 3. Table 3 Monitoring sites for unorganized emissions, monitoring indicators and minimum monitoring frequency Monitoring point monitoring indicators monitoring frequency Volatile organic compounds factory a, odor concentration, characteristics of pollutants b half a year Note. a According to the characteristics of the industry and environmental management needs, volatile organic compounds may choose to quantitatively sum up the main VOCs species Total organic Compounds, or non-methane organic compounds by the method of calibrating the reference material and detecting the comprehensive response of the detector to the VOCs in the mixed sample. Because at this stage the country has not yet introduced a standard test method, this standard temporary use of non-methane hydrocarbons as a comprehensive control of volatile organic compounds emissions Indicators, to be released after the relevant standard method, from its provisions. b For the characteristic pollutants, see the pollutants listed in GB 14554 and GB 16297, according to the pollutant discharge (control) standard implemented by the pollutant discharge permit, Environmental impact assessment documents and approval and other relevant environmental management requirements, as well as the production process, raw and auxiliary materials, intermediate and final products, identified with Body pollutants project. To be released after the release of pharmaceutical industry standards for atmospheric pollutants, from its provisions. Local emission standards are required, according to strict Grid implementation. 5.3 factory environment noise monitoring Site environmental noise monitoring points set should follow the principles of HJ 819, the main consideration in Table 4, the noise source in the plant area HJ □□□ -201 □ Distribution and location of sensitive points around the environment. Environmental noise at the factory site at least once a quarter of noise monitoring at night, night Sewage production units to be monitored at night noise. Surrounding sensitive points, the monitoring frequency should be raised. Table 4 Environmental noise monitoring site layout should be concerned about the main source of noise Noise source main equipment Production workshop and ancillary works Production equipment used in the reaction, crystallization equipment, separation machinery and equipment (filtration, centrifuge equipment), extraction Equipment, evaporation equipment, distillation equipment, drying machinery and equipment, crushing machinery, heat exchange equipment, etc., and the original Material mixing machinery, blowers, air compressors, pumps, vacuum pumps and other auxiliary equipment Sewage treatment facilities sewage pump, aeration equipment, sludge dewatering equipment, fans and so on 5.4 Peripheral environmental quality impact monitoring 5.4.1 Environmental Management Policy or Environmental Impact Assessment Document and its Approval (Available only after January 1,.2015 (inclusive)) Environmental Impact Assessment approved the sewage units) have a clear requirement, according to the requirements of the implementation. 5.4.2 Without clear requirements, if the sewage disposal unit considers it necessary, it may open the surrounding surface water, seawater, groundwater and soil Exhibition monitoring. For waste water directly discharged into surface water, seawater discharge units, according to HJ/T 2.3, HJ/T 91, HJ 442 and The receiving water body environmental management requirements set monitoring sections and monitoring points; to carry out groundwater, soil monitoring of sewage units, press According to HJ 610, HJ/T 164, HJ/T 166 and groundwater, soil environmental management requirements set monitoring points. Monitoring indicators and most Low monitoring frequency according to Table 5 implementation. Table 5 Surrounding Environmental Quality Impact Monitoring Indicators and the Minimum Monitoring Frequency Target Environmental Monitoring Indicators Monitoring Frequency Notes Surface water pH, dissolved oxygen, BOD5, COD, Ammonia nitrogen, total nitrogen, total phosphorus and so on Quarterly Copper, Zinc, Mercury, Cadmium, Hexavalent Chromium, Arsenic, Lead, Nitrobenzene, Aniline, Dichloromethane, nickel, cyanide, volatile phenol, sulfide and the like According to the production and use of raw materials, Production of products, by-products identified Specific monitoring indicators seawater pH, dissolved oxygen, suspended matter, biochemical oxygen demand, chemical Oxygen demand, non-ionic ammonia, inorganic nitrogen, active phosphate and so on Six months Copper, Zinc, Mercury, Cadmium, Hexavalent Chromium, Arsenic, Lead, Nickel, Cyanide, Volatile phenol, sulfide and so on According to the production and use of raw materials, Production of products, by-products identified Specific monitoring indicators groundwater pH, copper, zinc, mercury, cadmium, hexavalent chromium, arsenic, lead, nickel, Cyanide, volatile phenols and the like According to the production and use of raw materials, Production of products, by-products identified Specific monitoring indicators soil pH, copper, zinc, mercury, cadmium, chromium, arsenic, lead, nickel, cyanide Nitrobenzene, methylmercury, aniline, benzene, toluene, xylene, Dichloromethane, chlorobenzene, various phenolic compounds and so on According to the production and use of raw materials, Production of products, by-products identified Specific monitoring indicators 5.5 Other requirements 5.5.1 In addition to the indicators of pollutants in Table 1 to Table 3 and Table 5, the indicators of pollutants in 5.5.1.1 and 5.5.1.2 should also be included in the monitoring Test indicator range, and with reference to Table 1 ~ Table 3, Table 5 and HJ 819 to determine the monitoring frequency. 5.5.1.1 Permits for discharge, standards for pollutant discharge (control), environmental impact assessment documents and their approval (only Limited to January 1,.2015 (inclusive) after the approval of environmental impact assessment of the sewage unit), the relevant provisions of environmental management to be clear Seeking indicators of pollutants. 5.5.1.2 sewage units according to the production process of raw and auxiliary materials, production processes, intermediate and final product type, monitoring results Determine the actual discharge of pollutants in toxic or harmful pollutants or priority list of pollutants related indicators, or other toxic pollution Physical indicators. 5.5.2 The monitoring frequency of each indicator can meet the requirements of this standard and can be based on the principle of determining the monitoring frequency in HJ 819 High monitoring frequency. 5.5.3 involved in chemical synthesis, fermentation and extraction of two or more industrial types of sewage units, monitoring program should be culvert Cover all monitoring indicators for the type of industry involved and monitor frequency according to strict implementation. 5.5.4 Sampling methods, monitoring and analysis methods, monitoring of quality assurance and quality control in accordance with the relevant requirements of HJ 819 implementation. 5.5.5 Description of the monitoring program, change in accordance with HJ 819 regulations.

6 Information Recording and Reporting

6.1 Information Recording 6.1.1 Monitoring information record Manual monitoring of records and automatic monitoring of maintenance records in accordance with HJ 819 regulations. 6.1.2 Production and pollution control facilities health information records The pollutant discharge unit shall record in detail the operation status of its production and pollution control facilities and record the following in daily production Related information, and organize into account for future reference. 6.1.2.1 Production health records In accordance with the type of chemical synthesis pharmaceutical products, record the following information about the production batch. a) The amount of raw materials, including raw materials, the amount of catalyst, the amount of various types of solvents, adsorbent dosage, other Excipients and other quantities; b) product yield, output rate and material balance; c) fresh water intake, water consumption, electricity consumption, etc .; d) the main production equipment used, the operation records of the facilities and the like. 6.1.2.2 Records of the operation of sewage treatment facilities Daily record of sewage treatment capacity, backwater usage, reuse rate, sewage discharge, sludge production (record moisture content), pollution Name and amount of medicament used for water treatment, blower power, etc .; record the operation of sewage treatment facilities, failure and maintenance conditions. 6.1.2.3 Exhaust gas treatment facility health records Record the name and amount of consumables, such as the adsorbent and filter material used for exhaust gas treatment on a daily basis, record the exhaust gas treatment facilities HJ □□□ -201 □ Line parameters, fault and maintenance conditions. 6.1.2.4 Solvent recovery equipment health records According to the production batch record of each product name of the solvent, the amount recovered, the amount of replenishment, as well as solvent recovery equipment energy, supplies use Volume and so on. 6.1.3 General Industrial Solid Waste and Hazardous Waste Information Records Record the amount of general industrial solid waste generated, comprehensive utilization, disposal and storage; according to the management of hazardous waste Relevant requirements, the daily record of hazardous waste production, comprehensive utilization, disposal, storage and its specific whereabouts. raw material Or other hazardous waste generated during the auxiliary process should also be recorded. General Industrial Solid Waste and Hazardous Waste Generation See Table 6. Table 6 Sources of General Industrial Solid Waste and Hazardous Waste The main type of source name Hazardous Waste Reaction residue, reaction-based waste, spent catalyst, spent organic solvent and organic solvent-containing waste a Isolation and Purifica...

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