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HJ 878-2017 English PDF

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HJ 878-2017: Self-monitoring technology guidelines for pollution sources. Iron and steel industry and coking chemical industry
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Basic data

Standard ID	HJ 878-2017 (HJ878-2017)
Description (Translated English)	Self-monitoring technology guidelines for pollution sources. Iron and steel industry and coking chemical industry
Sector / Industry	Environmental Protection Industry Standard
Classification of Chinese Standard	Z05
Classification of International Standard	13.020
Word Count Estimation	11,162
Date of Issue	2017-12-21
Date of Implementation	2018-01-01
Quoted Standard	GB 13456; GB 16171; GB 28662; GB 28663; GB 28664; GB 28665; HJ 2.2; HJ/T 2.3; HJ/T 55; HJ/T 91; HJ/T 164; HJ/T 166; HJ/T 194; HJ 442; HJ 610; HJ 819; HJ 820
Regulation (derived from)	Ministry of Environmental Protection Bulletin 2017 No. 76
Issuing agency(ies)	Ministry of Ecology and Environment
Summary	This standard stipulates the general requirements, monitoring plan formulation, information recording and reporting of the pollutant discharge units of the iron and steel industry and coking chemical industry. This standard is applicable to monitoring the discharge of water and gas pollutants, noise and the impact on the surrounding environment of the iron and steel industry and the coking chemical industry. This standard does not apply to self-monitoring of iron ore mining and ferroalloy production processes in iron and steel production enterprises. The self-monitoring requirements for the self-provided thermal power generating units (plants) and supporting power boilers of the iron and steel industry and coking chemical industry units shall be implemented in accordance with HJ 820.

HJ 878-2017: Self-monitoring technology guidelines for pollution sources. Iron and steel industry and coking chemical industry

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(Sewage disposal unit self-monitoring technical guide Iron and steel industry and coking chemical industry) People's Republic of China national environmental protection standards Sewage disposal unit self-monitoring technical guide steel industry And coking chemical industry Self-monitoring technology guidelines for pollution sources - Iron and steel industry and coking chemical industry 2017-12-21 Published 2018-01-01 implementation release Ministry of Environmental Protection Directory Foreword ..ii 1 Scope 1 2 Normative references 1 3 Terms and definitions 2 4 Self-monitoring of the general requirements 2 5 Monitoring program development 2 6 Information Recording and Reporting 8 7 other .9

Foreword

In order to implement the Law of the People's Republic of China on Environmental Protection, "Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution", "People's Republic of China And the State Water Pollution Prevention Law "to guide and standardize the iron and steel industry and coking chemical industry sewage monitoring units to work on their own, the development of this standard quasi. This standard proposes the general requirements of the steel industry and the coking chemical industry sewage disposal units for self-monitoring, the development of monitoring plans, Information recording and reporting of the basic content and requirements. This standard does not apply to iron and steel production enterprises in iron ore mining and ferroalloy production Process self-monitoring. This standard is released for the first time. This standard by the Environmental Protection Department of Environmental Monitoring Division, Science and Technology Standards Division proposed and organized. The main drafters of this standard. China Environmental Monitoring Station, Shanghai Environmental Monitoring Center, Baosteel Environmental Monitoring Station. This standard MEP approved on December 21,.2017. This standard since January 01,.2018 into effect. This standard is interpreted by the MEP. Sewage disposal unit self-monitoring technical guide Iron and steel industry and coking chemical industry

1 scope of application

This standard proposes the general requirements of the steel industry and the coking chemical industry sewage disposal units for self-monitoring, the development of monitoring plans, Information recording and reporting of the basic content and requirements. This standard applies to the iron and steel industry and coking chemical industry sewage units in the production and operation of its discharge of water and air pollution Objects, noise and their impact on the surrounding environment quality monitoring. This standard does not apply to iron and steel production enterprises in iron ore mining and processing Ferroalloy production process of self-monitoring. Iron and steel industry and coking chemical industry sewage units owned by the thermal power generating units (plants), supporting boiler self-monitoring to be Seeking to follow HJ 820 implementation.

2 Normative references

This standard references the following documents or the terms of them. For dated references, the effective version is valid Used for this standard. GB 13456 steel industry water pollutant discharge standards GB 16171 coking chemical industrial pollutant discharge standards GB 28662 steel sintering, pellet emissions of industrial air pollutants GB 28663 Ironmaking Industry Air Pollutant Emission Standard GB 28664 Steel Industry Air Pollutant Emission Standard GB 28665 Rolling mill industrial air pollutant emission standards HJ 2.2 Environmental Impact Assessment Technical Guidelines Atmospheric environment HJ/T 2.3 Environmental Impact Assessment Technical Guidelines Surface water environment HJ/T 55 Guidelines for Unorganized Emissions Monitoring of Air Pollutants HJ/T 91 Technical Specifications for Surface Water and Sewerage Monitoring HJ/T 164 Groundwater Environmental Monitoring Technical Specifications HJ/T 166 Soil Environmental Monitoring Technical Specifications HJ/T 194 Environmental Air Quality Manual Monitoring Technical Specifications HJ 442 Marine environment monitoring code HJ 610 Environmental Impact Assessment Technical Guidelines Groundwater Environment HJ 819 Technical Guidelines for Self-Monitoring of Sewage Disposal Units General HJ 820 Self-Monitoring Technical Guidelines for Sewage Disposal Units Thermal Power Generation and Boilers "National List of Hazardous Wastes" (Ministry of Environmental Protection, National Development and Reform Commission, Ministry of Public Security Order No. 39)

3 Terms and definitions

GB 13456, GB 16171, GB 28662, GB 28663, GB 28664, GB 28665, HJ 819 and The following terms and definitions apply to this standard. 3.1 Iron and steel industry pollutant emission unit Refers to the unit containing the sintering, pellets, iron making, steelmaking and rolling and other industrial processes. 3.2 Coking chemical industry pollutant emission unit Refers to the coking chemical industry production process of sewage disposal units, including coking chemical industrial enterprises and steel and other industrial enterprises Lian Coke factory. 4 Self-monitoring of the general requirements Sewage units should check their own sources of pollution, pollutants and potential environmental impact indicators, the development of monitoring programs, set And maintain the monitoring facilities, carry out self-monitoring according to the monitoring plan, conduct quality assurance and quality control, record and save the monitoring Data and information, in accordance with the law to the public monitoring results.

5 monitoring program development

5.1 Exhaust emissions monitoring 5.1.1 Organized emission monitoring sites, indicators and frequency 5.1.1.1 Monitoring points Exhaust gas of each process is discharged to the external environment through an exhaust pipe or the like, and the exhaust gas discharge passage in front of the exhaust pipe or the exhaust pipe Set the monitoring point. 5.1.1.2 Monitoring indicators and monitoring frequency The minimum monitoring frequency of each monitoring point monitoring frequency in accordance with Table 1 implementation. Table 1 Minimum Monitoring Frequency of Organized Exhaust Gas Monitoring Indicators Production process monitoring points monitoring indicators monitoring frequency Raw material system for discharge facilities, transfer stations and other facilities exhaust particulate matter for two years sintering Dosing facilities, whole-grain screening facility Exhaust gas particulate matter quarterly Sintering machine head exhaust Particulate matter, sulfur dioxide, nitrogen oxides automatic monitoring Fluoride quarterly Dioxin year Sinter machine exhaust tailor particulate matter automatic monitoring Crushing facilities, cooling facilities and other facilities exhaust pipe particulate matter years Pellet Dosing Facilities Exhaust Pins Particulates Quarterly Production process monitoring points monitoring indicators monitoring frequency Baking facilities exhaust Particulate matter, sulfur dioxide, nitrogen oxides automatic monitoring Fluoride quarterly Crushing, screening, drying and other facilities Exhaust pellet years Coking Coal broken, coke crushing, screening, transport facilities exhaust Particle year Coal station ground station exhaust Particulate matter, sulfur dioxide automatic monitoring Benzo [a] pyrene six months Poke coke ground station exhaust particles, sulfur dioxide automatic monitoring Coke oven chimney (including coke oven tail desulfurization, denitrification facilities Exhaust pipe) Particulate matter, sulfur dioxide, nitrogen oxides automatic monitoring Dry quenching the ground station exhaust particles, sulfur dioxide automatic monitoring Coarse tube furnace, semi-coke drying and ammonia decomposition furnace burning coke Facility for gas furnace exhaust Particulates, sulfur dioxide, nitrogen oxides six months Cold drums, the reservoir tar all kinds of tank exhaust Benzo [a] pyrene, hydrogen cyanide, phenols, non-A Total hydrocarbons, ammonia, hydrogen sulfide Six months Benzene storage tank exhaust cylinder benzene, non-methane hydrocarbon six months Desulfurization regeneration tower exhaust tube ammonia, hydrogen sulfide six months Ammonium sulfate dry exhaust gas cylinder particles, ammonia six months Ironmaking Mine trough exhaust particulate matter automatic monitoring Ironworks exhaust particle, sulfur dioxide a automatic monitoring Blast furnace exhaust particles, sulfur dioxide, nitrogen oxides quarterly Raw material systems, pulverized coal systems and other facilities exhaust tube particulate matter Steelmaking Converter secondary fume exhaust particulate matter automatic monitoring Converter three times flue gas cylinder particulate matter quarter Electric furnace flue gas exhaust tube Automatic particle monitoring Dioxin year Lime kiln, dolomite kiln roaster exhaust particulate matter, sulfur dioxide a, nitrogen oxide a quarter Hot metal pretreatment (including pouring, slag, etc.), refining furnace, Steel slag treatment facilities exhaust Particle year Converter once flue gas, continuous casting cutting and flame cleaning and others Facility exhaust Particles for two years Electroslag Metallurgical exhaust fluoride for six months Rolling Heat treatment furnace exhaust pipe particles, sulfur dioxide, nitrogen oxides Quarter (since Dynamic monitoring b) Hot mill finishing mill exhaust tube particulate matter years Tension straightening machine, finishing machine, shot blasting machine, grinding machine, welding machine particles for two years Production process monitoring points monitoring indicators monitoring frequency And other facilities exhaust Rolling unit exhaust tube oil mist c half a year Waste acid regeneration exhaust tube particles, hydrogen chloride, nitric acid fog, fluoride six months Pickling unit exhaust cylinder hydrogen chloride, sulfuric acid mist, nitric acid fog, fluoride six months Coated unit exhaust chromate fog six months Degumming exhaust caustic soda c half a year Coating unit exhaust cylinder benzene, toluene, xylene, non-methane hydrocarbon six months Note 1. The municipal and district-level environmental authorities at district level clearly require that pollutant indicators of automatic monitoring equipment be installed and automatic monitoring be taken. Note 2. Exhaust gas monitoring shall be based on the corresponding standard analysis methods, technical specifications simultaneously monitor the flue gas parameters. Note. a is the selection index. b The heat treatment furnace exhaust gas burning furnace gas shall be automatically monitored. c National monitoring of pollutants to be implemented after the standard method of release, before the release of the election can be measured. 5.1.2 Unorganized emissions monitoring points, indicators and frequency 5.1.2.1 Unorganized emission monitoring points, indicators and frequency of production workshop Drainage units should be in accordance with the provisions of GB 16171, GB 28662, GB 28663, GB 28664, GB 28665, HJ/T 55 Set up the monitoring points of the unorganized discharge of the production workshop, as required by the local discharge standards, and implement them according to the local discharge standards. Monitoring means The standard and minimum monitoring frequency shall be implemented according to Table 2. Table 2 production workshop unorganized exhaust monitoring indicators minimum monitoring frequency Production process monitoring of unorganized emission sources monitoring frequency of monitoring Sinter, Pellets, Ironmaking, steelmaking Production workshop particulate matter (quarter a) Coking coke oven Particulate matter, benzo [a] pyrene, hydrogen sulfide, ammonia, benzene Soluble Quarterly Rolling Slab heating, roller work, coil finishing, Acid regeneration unloading workshop Particle year Pickling unit and waste acid regeneration workshop sulfuric acid mist, hydrogen chloride, nitric acid fog years Coating unit workshop benzene, toluene, xylene, non-methane total hydrocarbon year Note. a applies to the situation without a complete plant workshop. 5.1.2.2 Site unorganized emissions monitoring points, indicators and frequency Monitoring indicators of unorganized emission at the factory boundary and the minimum monitoring frequency are shown in Table 3. Table 3 Minimum monitoring frequency of unorganized exhaust monitoring indicators at the boundary Sewage unit type Monitoring points Monitoring indicators Monitoring frequency Coking students Production process Factory boundary Particulate matter, sulfur dioxide, benzo [a] pyrene, hydrogen cyanide, benzene, phenols, hydrogen sulfide, Ammonia, nitrogen oxides Quarterly No coking students Production process Particulate Quarter 5.2 Wastewater discharge monitoring Wastewater discharge monitoring points, monitoring indicators and the minimum monitoring frequency according to Table 4 implementation. Different processes of waste water mixed discharge, The monitoring factors of the corresponding processes in Table 4 should be covered, and the monitoring frequency is very strict. Table 4 minimum monitoring indicators wastewater monitoring frequency monitor Point Monitoring indicators Monitoring frequency Steel complex (Excluding coking Branch) Steel non-joint venture Coking sintering (Pellets) Ironmaking Steel rolling Wastewater Total row Let go Automatic flow monitoring Automatic monitoring Automatic monitoring Automatic monitoring Automatic monitoring Automatic monitoring Automatic monitoring of pH value Automatic monitoring of month, month, day Suspension weeks and months months and months Chemical oxygen demand automatic monitoring Month, month, day, automatic monitoring Ammonia nitrogen automatic monitoring - moon, moon and day automatic monitoring Total Nitrogen Week (Day a) - Month Month Week (Day a) Week (Day a) Total Phosphorus Week (Day a) - - - Week (Day a) Week (Day a) Petroleum week month month week month Day BOD - - - - - Month Volatile phenol quarter - quarter - month Cyanide Quarterly - Quarterly - Quarterly Month Fluoride Quarterly - Quarterly Quarterly - Total Iron Quarter - - - Quarterly - Total Zinc Quarter - Quarterly - Quarterly - Total Copper Quarter - - - Quarterly - Benzene - - - - - Month Sulfide - - - - - Month monitor Point Monitoring indicators Monitoring frequency Steel complex (Excluding coking Branch) Steel non-joint venture Coking sintering (Pellets) Ironmaking Steel rolling workshop Or students Production equipment Shi waste Water row Let go flow Reference non-joint steel Co-operative workshop or Wastewater from production facilities Drainage monitoring to be Seeking implementation Month Month - Week (Month b) Month Total arsenic month - week (month b) - Hexavalent Chromium - - - Weeks (Months b) - Total Chromium - - - Week (Month b) - Total lead month - - - Total Nickel - - - Week (Month b) - Total cadmium - - - Week (month b) - Total mercury - - - Week (month b) - Benzo [a] pyrene - - - - - month c PAH - - - - - Month c Note 1. The municipal and district-level environmental authorities at district level clearly require that pollutant indicators of automatic monitoring equipment be installed and automatic monitoring be taken. Note 2. Coking coal washing, quenching and blast furnace slag backwash pool and fill port at least once a week to monitor the water fill port monitoring indicators, including pH, Suspended solids, COD, ammonia nitrogen, volatile phenol, cyanide, water reuse monitoring indicators for volatile phenol. Note 3. Monitoring at least once daily during the discharge of stormwater discharges includes suspended solids, chemical oxygen demand, ammonia nitrogen, petroleum, Make sure there is traffic and monitor within 15 minutes after the rain. Note 4. Domestic sewage discharged into the external environment alone should be monitored at least once a month. Monitoring indicators include flow rate, pH value, suspended solids, Oxygen demand, ammonia nitrogen, total nitrogen, total phosphorus, five days of biochemical oxygen demand, animal and vegetable oils. Note. a The total nitrogen/total phosphorus control area, the minimum total nitrogen/phosphorus monitoring frequency is executed on a daily basis. b for cold rolled steel rolling plant or production facilities waste discharge port. c If the phenol cyanogen wastewater treatment station only processes wastewater from the production process, it will be monitored at the discharge point of the phenol cyanide wastewater treatment plant; if any other wastewater enters the phenol cyanogen wastewater Mixed treatment of water treatment station, the other wastewater before mixing the production process wastewater sampling and monitoring. 5.3 factory environment noise monitoring Site environmental noise monitoring points set should follow the principles of HJ 819, the main consideration of crushing equipment, screening equipment, wind Machine, air compressor, pumps and other noise sources in the plant distribution. Noise at the plant boundary should be monitored at least once a quarter for quarterly, with the monitoring indicator equivalent to the A level. Surrounding sensitive points, should be Increase sensitive point noise monitoring. 5.4 Peripheral environmental quality impact monitoring 5.4.1 Other environmental management policies, or environmental impact assessment documents and their approval (only available after January 1,.2015 (inclusive)) Environmental Impact Assessment approved the sewage units) have a clear requirement, according to the requirements of the implementation. 5.4.2 without clear requirements, if the sewage unit considers it necessary, the surrounding water, soil, air quality monitoring of the environment Measurement. Reference may be made to HJ/T 164, HJ/T 166, HJ 610 to set the surrounding groundwater and soil environment monitoring points, For wastewater discharge units directly discharged into surface water or seawater, refer to the relevant provisions of HJ/T 2.3, HJ/T 91 and HJ 442 Set the surrounding surface water, seawater environment monitoring points, monitoring indicators and frequency according to Table 5 implementation. Peripheral air quality impact Monitoring points, monitoring indicators, monitoring frequency can refer to HJ 2.2, HJ/T 194, HJ 819 in the implementation of the relevant provisions. Table 5 Surrounding Environmental Quality Impact Monitoring Indicators Minimum Monitoring Frequency Monitoring frequency of target environmental monitoring indicators Surface water pH value, dissolved oxygen, permanganate index, biochemical oxygen demand on the 5th, ammonia nitrogen, total phosphorus, Total Nitrogen, Copper, Zinc, Fluoride, Arsenic, Mercury, Cadmium, Hexavalent Chromium, Lead, Cyanide, Volatile Phenol, petroleum, sulfide, iron, benzene, total chromium, nickel, polycyclic aromatic hydrocarbons and so on Quarterly seawater pH, Dissolved Oxygen, Chemical Oxygen Demand, BOD 5, Inorganic Nitrogen, Nonionic Nitrogen, Active Phosphate, Mercury, Cadmium, Lead, Hexavalent Chromium, Total Chromium, Arsenic, Copper, Zinc, Nickel, Cyanide, sulfide, volatile phenol, petroleum, fluoride, iron, benzene, polycyclic aromatic hydrocarbons and so on Six months groundwater pH, total hardness, total dissolved solids, sulfate, chloride, iron, copper, zinc, Volatile phenol, permanganate index, nitrate, nitrite, ammonia nitrogen, fluoride, cyanide Mercury, arsenic, cadmium, hexavalent chromium, lead, nickel, sulfide, total chromium, polycyclic aromatic hydrocarbons, benzene, Toluene, xylene and the like soil pH, cation exchange capacity, cadmium, mercury, arsenic, copper, lead, chromium, zinc, nickel, polycyclic Aromatic hydrocarbons, benzene, toluene, xylene and the like 5.5 Other requirements 5.5.1 In addition to the indicators of pollutants in Table 1 to Table 5, the indicators of pollutants in 5.5.1.1 and 5.5.1.2 should also be included in the monitoring indicators Wai, and with reference to Table 1 ~ Table 5 and HJ 819 to determine the monitoring frequency. 5.5.1.1 Pollutant discharge permit, pollutant discharge (control) standards, environmental impact assessment documents and their approval (only for January 1,.2015 (inclusive) after obtaining environmental impact assessment approved by the sewage unit), the relevant provisions of environmental management requirements explicitly Pollutant indicator. 5.5.1.2 sewage units according to the production process of raw materials, production processes, intermediate and final product type, the monitoring results indeed The actual discharge of pollutants in toxic or hazardous pollutants or priority list of pollutants related indicators, or other toxic pollutants index. 5.5.2 The monitoring frequency of each index can meet the requirements of this standard and can be improved according to the principle of determining the frequency of monitoring in HJ 819 Monitoring frequency. 5.5.3 Sampling methods, monitoring and analysis methods, monitoring of quality assurance and quality control in accordance with HJ 819 implementation. 5.5.4 Description of the monitoring program, change in accordance with HJ 819 implementation.

6 Information Recording and Reporting

6.1 Information Recording 6.1.1 Monitoring information record Manual monitoring of records and automatic monitoring of maintenance records by HJ 819 implementation. 6.1.2 Production and pollution control facilities health information records 6.1.2.1 Production health records Record the cumulative production time, production load, production of major products of main production facilities of each production unit in normal working conditions by frequency Volume, raw materials and fuel usage (including type, name, dosage, toxic and harmful elements and composition) and other data. 6.1.2.2 raw materials, fuel procurement information Fill in the raw materials, fuel procurement and material, elements accounted for the situation information. 6.1.2.3 Exhaust gas treatment facilities operation Should record the basic situation of dust removal, denitrification, desulfurization and other processes, according to record ammonia and urea consumption of ammonia-containing substances Conditions, the dose of desulfurization agent, the amount of desulfurization by-products, etc., and record the operation of dust removal, denitrification, desulfurization and other facilities, failure And maintain the situation. 6.1.2.4 Wastewater treatment facilities operation Should record the basic situation of wastewater treatment process, according to the frequency of the cumulative flow of waste water, pharmaceutical dosage types and dosage, Sludge production, etc., and record the wastewater treatment facilities operation, failure and maintenance. 6.1.2.5 Noise protection facilities operation Record the integrity of noise reduction facilities and construction and maintenance, and record the relevant parameters. 6.1.3 General Industrial Solid Waste and Hazardous Waste Records Requirements Record the amount of general industrial solid wastes and hazardous wastes produced in Table 6, comprehensive utilization, disposal capacity, storage capacity, Hazardous waste should also record its specific whereabouts. The situation of raw materials or other hazardous wastes generated in auxiliary processes should also be recorded. Table 6 General industrial solid waste and hazardous solid waste sources General industrial solids Waste generation process General industrial solid waste name Hazardous Waste Production process Hazardous waste name Raw materials such as ash dust coking Refined (steam) distillate residues, coke powder, tar residue, Desulfurization waste, sieve coke dust generated by the process Sintering, pellet ash, desulfurization gypsum and so on Steelmaking Electric furnace steelmaking process set (except) dust collection device powder Dust and waste water treatment sludge and other coking coal powder Iron smelting dust, gas stucco, blast furnace slag and other steel scrap acid, waste mineral oil Other possible hazardous wastes such as steelmaking steel slag, steel scrap, and iron oxide scale may be classified in accordance with the "National List of Hazardous Wastes" or Hazardous waste identification standards and identification methods identified by the state. Rolling dust, iron oxide skin 6.2 Information Report, Emergency Report, Information Disclosure Follow HJ 819.

7 others

The pollutant discharging entity shall faithfully record the workin...

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