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HJ 882-2017 English PDF

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HJ 882-2017: Self-monitoring technology guidelines for pollution sources. Pharmaceutical industry fermentation products category
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Basic data

Standard ID HJ 882-2017 (HJ882-2017)
Description (Translated English) Self-monitoring technology guidelines for pollution sources. Pharmaceutical industry fermentation products category
Sector / Industry Environmental Protection Industry Standard
Classification of Chinese Standard Z05
Classification of International Standard 13.020
Word Count Estimation 10,132
Date of Issue 2017-12-21
Date of Implementation 2018-01-01
Quoted Standard GB 14554; GB 16297; GB 21903; HJ/T 2.3; HJ/T 91; HJ/T 166; HJ 442; HJ 819; HJ 820
Regulation (derived from) Ministry of Environmental Protection Bulletin 2017 No. 76
Issuing agency(ies) Ministry of Ecology and Environment
Summary This standard specifies the general requirements for the self-monitoring of fermentation units in the fermentation pharmaceutical industry, the development of monitoring plans, and the basic contents and requirements for information recording and reporting. This standard is applicable to the monitoring of water, air pollutants and noise emitted by the pollutant discharge unit of the fermentation pharmaceutical industry during its production and operation period and the impact on the quality of its surrounding environment. This standard also applies to veterinary drug production sewage units with similar structure to fermentation drugs. The self-monitoring requirements of the self-provided thermal power generator set (plant) and supporting power boilers shall be implemented in accordance with HJ820.

HJ 882-2017: Self-monitoring technology guidelines for pollution sources. Pharmaceutical industry fermentation products category


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(Sewage Unit Self-monitoring Technical Guide Fermentation Pharmaceutical Industry) People's Republic of China national environmental protection standards Sewage units self-monitoring technical guide Fermentation pharmaceutical industry Self-monitoring technology guidelines for pollution sources -Pharmaceutical industry fermentation products category 2017-21-21 Published 2018-01-01 implementation Ministry of Environmental Protection released Directory Foreword ii 1 scope of application .1 2 Normative references .1

3 Terms and definitions

4 Self-monitoring of the general requirements .2 5 Monitoring program development 2 6 Information Recording and Reporting .6 7 Other .7

Foreword

To implement the "Law of the People's Republic of China on Environmental Protection," "Water Pollution Prevention and Control Law of the People's Republic of China" Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution "and guide and standardize the self-monitoring of the pollutant discharge units in the fermenting pharmaceutical industry to formulate this standard. This standard puts forward the general requirements for the self-monitoring of the fermentative pharmaceutical industry's sewage disposal units, the development of monitoring plans and the information record And the basic content and requirements of the report. This standard is released for the first time. This standard by the Environmental Protection Department of Environmental Monitoring Division, Science and Technology Standards Division proposed and organized. The main drafters of this standard. China Environmental Monitoring Station, Nanjing Environmental Monitoring Center Station. This standard MEP approved on December 21,.2017. This standard since January 01,.2018 into effect. This standard is interpreted by the MEP. Sewage Unit Self-monitoring Technical Guide Fermentation Pharmaceutical Industry

1 scope of application

This standard puts forward the general requirements for the self-monitoring of the fermentative pharmaceutical industry's sewage disposal units, the development of monitoring plans and the information record And the basic content and requirements of the report. This standard applies to fermentative pharmaceutical industry sewage units in the production and operation stage of its water, air pollutants, noise As well as its impact on the surrounding environment quality monitoring. This standard also applies to the structure of fermented drugs similar veterinary drug production sewage units. Self-owned thermal power generating units (plants), self-supporting boiler requirements in accordance with the HJ 820 implementation.

2 Normative references

This standard references the following documents or the terms of them. For dated references, the effective version is valid Used for this standard. GB 14554 Odor pollutant emission standards GB 16297 Integrated Air Pollutants Emission Standard GB 21903 fermentation pharmaceutical industry water pollutant emission standards HJ/T 2.3 Environmental Impact Assessment Technical Guidelines Surface water environment HJ/T 91 Technical Specifications for Surface Water and Sewerage Monitoring HJ/T 166 Soil Environmental Monitoring Technical Specifications HJ 442 Marine environment monitoring code HJ 819 Technical Guidelines for Self-Monitoring of Sewage Disposal Units General HJ 820 Self-Monitoring Technical Guidelines for Sewage Disposal Units Thermal Power Generation and Boilers "National List of Hazardous Wastes" (Ministry of Environmental Protection, National Development and Reform Commission, Ministry of Public Security Order No. 39)

3 Terms and definitions

GB 21903 defined and the following terms and definitions apply to this standard. 3.1 Fermentation Refers to the use of microorganisms in the aerobic or anaerobic conditions of life activities to prepare microbial cells themselves, or directly metabolized Or secondary metabolite process. 3.2 Fermentation pharmaceutical Refers to the method of fermentation to produce antibiotics or other active ingredients, and then after separation, purification, purification and other processes The process of producing drugs. Divided by product categories antibiotics, vitamins, amino acids and other categories. HJ □□□ -201 □ 3.3 Direct discharge Refers to the discharge of water pollutants directly to the environmental water body behavior. 3.4 Indirect discharge Refers to the sewage discharge unit to the public sewage treatment system discharge of water pollutants behavior. 3.5 Volatile organic compounds (VOCs) Refers to the atmospheric photochemical reactions of organic compounds, or according to the prescribed method of measurement or accounting to determine the organic compound Things. 4 Self-monitoring of the general requirements Sewage units should check their own sources of pollution, pollutants and potential environmental impact indicators, the development of monitoring programs, set And maintain the monitoring facilities, carry out self-monitoring according to the monitoring plan, conduct quality assurance and quality control, record and save the monitoring Data and information, in accordance with the law to the public monitoring results.

5 monitoring program development

5.1 Wastewater discharge monitoring 5.1.1 monitoring point All fermenting pharmaceutical industry sewage units must be in the total discharge of waste water, rainwater discharge port set monitoring points, domestic sewage Water alone into the external environment must be set in the sewage outlet monitoring points. 5.1.2 Monitoring Indicators and Monitoring Frequency Wastewater discharge monitoring sites, monitoring indicators and the minimum monitoring frequency in accordance with Table 1 implementation. Table 1 Wastewater discharge monitoring points, monitoring indicators and minimum monitoring frequency Monitoring point monitoring indicators Monitoring frequency Direct emissions indirect emissions Wastewater Total discharge Flow, pH, COD, ammonia nitrogen automatic monitoring Total Phosphorus Day (Automatic Monitoring a) Month (Automatic Monitoring a) Total Nitrogen Day b (Day b) Total suspended solids, color, total organic carbon, BOD5, total Cyanide, total zinc, acute toxicity (HgCl2 toxicity equivalent) Rose quarter domestic sewage exhaustion hole Flow, pH, COD, ammonia nitrogen automatic monitoring - Total phosphorus month (automatic monitoring a) - Total Nitrogen Month (Day b) - Suspended solids, on the 5th biochemical oxygen demand, animal and vegetable oil month - Monitoring point monitoring indicators Monitoring frequency Direct emissions indirect emissions Rainfall discharge pH, COD, ammonia nitrogen, suspended solids Day c Note. The monitoring indicators listed in the table, the municipal district and above designated environmental authorities clearly require the installation of automatic monitoring equipment, to be taken automatically. Note. a total water quality control of total phosphorus in the implementation of the region, the total phosphorus to take automatic monitoring. b Total nitrogen in water environment quality Total control area, total nitrogen The current minimum monitoring frequency is executed on a daily basis, pending the release of the automatic monitoring technical specifications After the automatic monitoring must be taken. c Monitor emissions by day. 5.2 Exhaust emissions monitoring 5.2.1 Organized emission monitoring sites, monitoring indicators and monitoring frequency 5.2.1.1 Monitoring points Exhaust gas from each process is discharged to the external environment through an exhaust pipe, etc., and an exhaust gas flue in front of the exhaust pipe or exhaust pipe is to be provided Measuring point. 5.2.1.2 Monitoring indicators and monitoring frequency Organized exhaust monitoring points in each process, monitoring indicators and the minimum monitoring frequency in accordance with Table 2 implementation. For multiple sources of pollution Or production equipment share an exhaust pipe, monitoring points can be arranged in a common exhaust pipe, monitoring indicators should cover the corresponding Pollution or production equipment monitoring indicators, the minimum monitoring frequency in accordance with the strict implementation. Table 2 Organized emission monitoring sites, monitoring indicators and minimum monitoring frequency Monitoring points for the type of exhaust gas to be monitored at the production process monitor frequency Ingredients and feeding Organic liquid ingredients and other equipment row Gas cylinder Process organic waste gas Volatile Organic matter a month Characteristics of pollutants b years Acid and alkali equipment such as exhaust pipe technology acid-base exhaust characteristics of pollutants b years Solid batching machine, whole grain screening Machine, crusher and other equipment exhaust Process dust particles exhaust quarter Fermentation Seed cans, fermentors, disinfection Cans, ingredients and additional equipment such as cans Exhaust tube Fermented waste gas Particulates, volatile organic compounds a month Odor concentration year Extraction, refining Acidification tank, adsorption tower, liquid storage Cans, dryers, decolorization cans, Crystallization tank and other equipment exhaust Process organic waste gas Volatile Organic matter a month Characteristics of pollutants b years dry Drying tower, vacuum dryer, Vacuum pump, bacteria residue dryer Exhaust tube Process organic waste gas Volatile Organic matter a month Characteristics of pollutants b years Process dust particles exhaust quarter Finished product Grinding, grinding machinery, points Equipment, packaging machinery and other equipment row Process dust particles exhaust quarter HJ □□□ -201 □ Monitoring points for the type of exhaust gas to be monitored at the production process monitor frequency Gas cylinder other Solvent Recovery Equipment Exhaust Bar Process Organic Waste Gas Volatile Organic matter a month Characteristics of pollutants b years Sewage treatment plant or treatment facility Exhaust tube Volatile Organic matter a month Odor concentration, characteristic pollutants b years Tank exhaust gas exhaust - Volatile organic matter a quarter Characteristics of pollutants b years Dangerous waste temporary exhaust exhaust - Volatile organic matter a quarter Odor concentration, characteristic pollutants b years Hazardous waste incinerator exhaust - Soot, sulfur dioxide, nitrogen oxides automatic monitoring Smoke blackness, carbon monoxide, chlorination Hydrogen, hydrogen fluoride, mercury and their compounds Matter, cadmium and its compounds, (arsenic, Nickel and its compounds), lead and its compounds Compound, (antimony, chromium, tin, Copper, manganese and their compounds) Six months Dioxin year Note 1. Exhaust gas monitoring shall be based on the corresponding monitoring and analysis methods, technical specifications simultaneously monitor the flue gas parameters. Note 2. If the municipal department of environmental protection and above designated by the monitoring indicators set out in the table clearly requires the installation of automatic monitoring equipment, automatic monitoring shall be taken. Note. a According to the characteristics of the industry and environmental management needs, volatile organic compounds may choose to quantitatively sum up the main VOCs species Total organic Compounds, or by reference to the standard calibration, the detector mixed with VOCs comprehensive response to the method of measuring non-methane organic compounds Things. Because at this stage the country has not introduced a standard test method, this standard temporary use of non-methane hydrocarbons as a comprehensive emission of volatile organic compounds Control indicators, to be published after the relevant standard method, from its provisions. b For the characteristic pollutants, see the pollutants listed in GB 14554 and GB 16297, according to the pollutant discharge permit, the pollutant discharge (control) standard Associate, environmental impact assessment documents and approval and other relevant environmental management regulations, as well as the production process, raw and auxiliary materials, intermediate and final products, indeed Set specific pollutant items. To be released after the release of pharmaceutical industry standards for atmospheric pollutants, from its provisions. Local emission standards are required, according to According to the strict implementation. 5.2.2 Unorganized exhaust emission monitoring points, monitoring indicators and monitoring frequency Monitoring points and minimum monitoring frequency of unorganized emission monitoring sites are shown in Table 3. Table 3 Monitoring sites for unorganized emissions, monitoring indicators and minimum monitoring frequency Monitoring point monitoring indicators monitoring frequency Volatile organic compounds factory a, odor concentration, characteristics of pollutants b half a year Note. a According to the characteristics of the industry and environmental management needs, volatile organic compounds may choose to quantitatively sum up the main VOCs species Total organic Compounds, or by reference to the standard calibration, the detector mixed with VOCs comprehensive response to the method of measuring non-methane organic compounds Things. Because at this stage the country has not introduced a standard test method, this standard temporary use of non-methane hydrocarbons as a comprehensive emission of volatile organic compounds Control indicators, to be published after the relevant standard method, from its provisions. b For the characteristic pollutants, see the pollutants listed in GB 14554 and GB 16297, according to the pollutant discharge permit, the pollutant discharge (control) standard Associate, environmental impact assessment documents and approval and other relevant environmental management regulations, as well as the production process, raw and auxiliary materials, intermediate and final products, indeed Set specific pollutant items. To be released after the release of pharmaceutical industry standards for atmospheric pollutants, from its provisions. Local emission standards are required, according to According to the strict implementation. 5.3 factory environment noise monitoring Site environmental noise monitoring points set should follow the principles of HJ 819, the main consideration in Table 4, the noise source in the plant area Distribution and location of sensitive points around the environment. Environmental noise at the factory site at least once a quarter of noise monitoring at night, night Sewage production units to be monitored at night noise. Surrounding sensitive points, the monitoring frequency should be raised. Table 4 Environmental noise monitoring site layout should be concerned about the main source of noise 5.4 Peripheral environmental quality impact monitoring 5.4.1 Environmental Management Policy or Environmental Impact Assessment Document and its Approval (Available only after January 1,.2015 (inclusive)) Environmental Impact Assessment approved the sewage units) have a clear requirement, according to the requirements of the implementation. 5.4.2 Without clear requirements, if the pollutant discharge unit considers it necessary, it may supervise the surrounding surface water, seawater and soil Measurement. Wastewater discharged directly into surface water, seawater discharge units, according to HJ/T 2.3, HJ/T 91, HJ 442 and acceptance Water environment management requires the setting of monitoring sections and monitoring points. The units that carry out soil monitoring may, in accordance with HJ/T 166 and Soil environmental management requires setting monitoring points. Monitoring indicators and the minimum frequency according to Table 5 implementation. Table 5 Surrounding Environmental Quality Impact Monitoring Indicators and the Minimum Monitoring Frequency Monitoring frequency of target environmental monitoring indicators Surface water pH, COD, dissolved oxygen, BOD5, ammonia Nitrogen, total phosphorus, total nitrogen and so on Quarterly seawater pH, COD, BOD 5, DO, activity Phosphate, inorganic nitrogen and the like Six months Soil pH, dichloromethane, benzene, toluene, xylene, phenols and other years Note. Surface water, seawater, soil specific monitoring indicators according to the production process of raw materials, products and by-products identified. Noise source main equipment Production workshop and ancillary works Fermentation equipment, extraction, refining machinery and equipment (filtration and centrifugal equipment), drying machinery and equipment, vacuum set Preparation, air conditioning units, air compressors, cooling towers and so on Sewage treatment facilities sewage pump, aeration equipment, fans, sludge dewatering equipment HJ □□□ -201 □ 5.5 Other requirements 5.5.1 In addition to the indicators of pollutants in Table 1 to Table 3 and Table 5, the indicators of pollutants in 5.5.1.1 and 5.5.1.2 should also be included in the monitoring Test indicator range, and with reference to Table 1 ~ Table 3, Table 5 and HJ 819 to determine the monitoring frequency. 5.5.1.1 Permits for discharge, pollutant discharge (control) standards, environmental impact assessment documents and their approval (Only the pollutant discharge units that have obtained the approval of environmental impact assessment after January 1,.2015 (inclusive)), the relevant environmental management regulations Clearly required indicators of pollutants. 5.5.1.2 sewage units according to the production process of raw and auxiliary materials, production processes, intermediate and final product type, monitoring results Determine the actual discharge of pollutants in toxic or harmful pollutants or priority list of pollutants related indicators, or other toxic pollution Physical indicators. 5.5.2 The monitoring frequency of each indicator can meet the requirements of this standard and can be based on the principle of determining the monitoring frequency in HJ 819 High monitoring frequency. 5.5.3 involved in chemical synthesis, fermentation and extraction of two or more industrial types of sewage units, monitoring program should be culvert Cover all monitoring indicators for the type of industry involved and monitor frequency according to strict implementation. 5.5.4 Sampling methods, monitoring and analysis methods, monitoring of quality assurance and quality control in accordance with the relevant requirements of HJ 819 implementation. 5.5.5 Description of the monitoring program, change in accordance with HJ 819 regulations.

6 Information Recording and Reporting

6.1 Information Recording 6.1.1 Monitoring information record Manual monitoring records and automatic monitoring of maintenance records in accordance with HJ 819 regulations. 6.1.2 Production and pollution control facilities health information records The pollutant discharge unit shall record in detail the operation status of its production and pollution control facilities and record the following in daily production Related information, and organize into account for future reference. 6.1.2.1 Production health records In accordance with the type of fermented pharmaceutical products, record the following relevant information on each production batch. a) fermentation process. record the amount of water (fresh water) and the main raw materials used; b) Extraction process. Record the amount of solvent used and crude drug production; c) Refining process. record the amount of activated carbon, carbon fiber filter, resin and other filters and carriers, inorganic salts (sulfuric acid Calcium carbonate, magnesium sulfate, potassium dihydrogen phosphate, etc.), solvents (hydrochloric acid, ethanol, acetone, chloroform, dichloro Methane, butyl acetate, etc.) usage and so on. 6.1.2.2 Solvent recovery equipment health record According to the production batch record of each product name of the solvent, the amount recovered, the amount of replenishment, as well as solvent recovery equipment energy, supplies use Volume and so on. 6.1.2.3 Records of the operation of sewage treatment facilities Daily record of sewage treatment capacity, emissions, water reuse, reuse rate, sludge production (record moisture content), sewage Disposal of the name and amount of the drug used, blower power, etc .; record sewage treatment facilities operation, failure and maintenance conditions. 6.1.2.4 Exhaust gas treatment facility health records Record the name and amount of consumables, such as the adsorbent and filter material used for exhaust gas treatment on a daily basis, record the exhaust gas treatment facilities Line parameters, fault and maintenance conditions. 6.1.3 General Industrial Solid Waste and Hazardous Waste Information Records Record the production of general industrial solid waste, comprehensive utilization, disposal capacity, storage; according to the management of hazardous waste Relevant requirements, the daily record of hazardous waste production, comprehensive utilization, disposal, storage and its specific whereabouts. raw material Or other hazardous waste generated during the auxiliary process should also be recorded. General Industrial Solid Waste and Hazardous Waste Generation See Table 6. Table 6 Sources of General Industrial Solid Waste and Hazardous Waste The main type of source name Hazardous Waste Fermentation process antibacterial hyphae waste Extraction, refining process waste solvent, residue residue, waste sorbents, waste activated carbon Hazardous waste Incineration and disposal of residue Other solid wastes generated during the production of general industrial solid wastes Note. Other possible hazardous wastes are identified according to the "National List of Hazardous Wastes" or national standards for identification and identification of hazardous wastes. 6.2 Information Report, Emergency Report, Information Disclosure Information report, emergency report and information disclosure in accordance with HJ 819 regulations.

7 others

The pollutant discharge unit shall faithfully record the working conditions during manual monitoring (including production load, operation of pollution control facilities Etc.) to ensure that the monitoring data is representative. This standard specifies the content, the other content in accordance with HJ 819 regulations.

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