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Self-monitoring technology guidelines for pollution sources. Cement manufacturing industry
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HJ 848-2017
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Basic data | Standard ID | HJ 848-2017 (HJ848-2017) | | Description (Translated English) | Self-monitoring technology guidelines for pollution sources. Cement manufacturing industry | | Sector / Industry | Environmental Protection Industry Standard | | Classification of Chinese Standard | Z05 | | Classification of International Standard | 13.030 | | Word Count Estimation | 9,955 | | Date of Issue | 2017-09-19 | | Date of Implementation | 2017-11-01 | | Quoted Standard | GB 4915; GB 12348; GB 30485; HJ/T 38; HJ/T 166; HJ 662; HJ 819 | | Regulation (derived from) | Ministry of Environmental Protection Bulletin 2017 No. 50 | | Issuing agency(ies) | Ministry of Ecology and Environment | | Summary | This standard stipulates the general requirements, monitoring plan formulation, information recording and reporting of the cement industry's pollutant discharge units for self-monitoring. This standard is applicable to the monitoring of the emissions of gas and water pollutants, noise, and the impact on the surrounding environment in the cement industry during the production and operation stage. This standard applies to self-monitoring of the cement industry (clinker) manufacturing, mining, bulk cement transfer stations and cement product manufacturing cement industry sewage units. Use cement kilns to co-dispose of hazardous wastes, household waste (including waste plastics, waste rubber, waste paper, waste tires, etc., and the quality of domestic garbage added must not exceed 30% of the total mass of the incoming kiln materials), urban and industrial sewage treatment sludge , solid waste processing waste, contaminated soil, emergency incident waste and other solid waste cement industry discharge list |
HJ 848-2017: Self-monitoring technology guidelines for pollution sources. Cement manufacturing industry ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
(Technical Guidelines for Self - Monitoring of Discharge Units)
People's Republic of China national environmental protection standards
Sewage units self-monitoring technical guide Cement industry
Self-monitoring technology guidelines for pollution sources - Cement manufacturing
industry
2017-09-19 Posted
2017-11-01 implementation
release
Ministry of Environmental Protection
i directory
Foreword .ii
1 scope of application .1
2 Normative references .1
3 Terms and definitions 1
4 Self-monitoring of the general requirements .2
5 Monitoring program development .2
6 Information Recording and Reporting .5
7 other 6
Foreword
In order to implement the Law of the People's Republic of China on Environmental Protection, "Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution", "Chinese
Republic of China Law on Prevention and Control of Water Pollution "to guide and standardize the cement industry sewage monitoring work unit itself to develop this standard.
This standard puts forward the general requirements for self-monitoring of the cement industry sewage disposal units, the development of monitoring plans, information recording and reporting
The basic content and requirements.
This standard is released for the first time.
This standard by the Environmental Protection Department of Environmental Monitoring Division, Science and Technology Standards Division proposed and organized.
The main drafters of this standard. China Environmental Monitoring Station, Liaoning Province Environmental Monitoring Laboratory.
This standard MEP approved on September 19,
This standard since November 01,.2017 into effect.
This standard is interpreted by the MEP.
A sewage treatment unit self - monitoring guideline
1 scope of application
This standard puts forward the general requirements for self-monitoring of the cement industry sewage disposal units, the development of monitoring plans, information recording and reporting
The basic content and requirements.
This standard applies to the cement industry sewage units in the production and operation of its discharge of gas, water pollutants, noise and
Surrounding environmental quality impact monitoring.
This standard applies to the cement (clinker) manufacturing, mining, bulk cement transfer station and cement production cement workers
Industry sewage monitoring unit. The use of cement kiln co-disposal of hazardous waste, domestic waste (including waste plastics, waste rubber,
Waste paper, waste tires, etc., the quality of mixed household garbage shall not exceed 30% of the total mass of materials into the kiln), urban and industrial wastewater
Disposal of sludge, animal and plant processing waste, contaminated soil, emergency waste, etc. Solid waste Cement industry Sewage units Self
Line monitoring applies to this standard.
2 Normative references
This standard references the following documents or the terms of them. For dated references, the effective version is valid
Used for this standard.
GB 4915 Cement Industry Air Pollutant Emission Standard
GB 12348 industrial enterprises boundary environmental noise emission standards
GB 30485 cement kiln co-disposal of solid waste pollution control standards
HJ/T 38 stationary sources - Determination of total non - methane hydrocarbons - Gas chromatography
HJ/T 166 Soil Environmental Monitoring Technical Specifications
Technical specifications for environmental protection of solid waste collected from cement kilns
HJ 819 Technical Guidelines for Self-Monitoring of Sewage Disposal Units General
"National Hazardous Waste Directory" (MEP 39)
3 Terms and definitions
GB 4915 and GB 30485 defined and the following terms and definitions apply to this standard.
3.1
Cement industry
Refers to the industries engaged in the mining of cement raw materials, manufacture of cement (clinker), bulk cement transfer and the production of cement products
department.
3.2
Co-processing of solid waste cement kiln bypass ventilation system cement kiln by-pass system
Refers to the cement kiln in the co-disposal of solid waste in order to avoid clinker alkali, chlorine, sulfide and other content is too high, reduce or prevent
Crust kiln system blockage, the kiln tail high temperature flue gas from the bypass in proportion to the separation and quench, so that the gas phase
The presence of volatile condensate on the fly ash, the fly ash collected by the precipitator to discharge the kiln system.
24 Self-monitoring of general requirements
Sewage units should check their own sources of pollution, pollutants and potential environmental impact indicators, the development of monitoring programs, set
And maintain the monitoring facilities, carry out self-monitoring according to the monitoring plan, conduct quality assurance and quality control, record and save the monitoring
Data, in accordance with the law to the public monitoring results.
5 monitoring program development
5.1 Exhaust emissions monitoring
5.1.1 Organized emissions monitoring points, targets and frequency
5.1.1.1 Monitoring points
Exhaust gas of each process is discharged to the external environment through an exhaust pipe or the like, and the exhaust gas discharge passage in front of the exhaust pipe or the exhaust pipe
Set the monitoring point.
5.1.1.2 Monitoring indicators and monitoring frequency
The cement industry sewage monitoring units monitoring points and the minimum monitoring frequency according to Table 1 implementation. Co-processing of solid waste
During the period, the monitoring points, monitoring indicators and minimum monitoring frequency in Table 2 shall be implemented according to Table 2. The monitoring indicators for other monitoring points and
The minimum frequency of monitoring is shown in Table 1.
Table 1 Minimum Monitoring Frequency of Organized Exhaust Gas Monitoring Indicators
Production process monitoring points Monitoring indicators Monitoring frequency a
Cement manufacturing
Cement kiln and kiln waste heat utilization system row
Gas cylinder
Particulate matter, nitrogen oxides, sulfur dioxide automatic monitoring
Ammonia b quarter
Fluoride (total F), mercury and its compounds for six months
Kiln kiln head (cooler) exhaust particulate matter automatic monitoring
Dryer, drying mill, coal exhaust pipe particles, sulfur dioxide c, nitrogen oxides c six months d
Crusher, mill, packaging machine exhaust particles particles six months d
Conveying equipment and other ventilation production equipment
Exhaust tube
Particles for two years
Mining
Crusher exhaust particles particles six months d
Conveying equipment and other ventilation production equipment
Exhaust tube
Particles for two years
In bulk cement
Transfer station and cement
Product production
Cement silos and other ventilation production equipment
Exhaust tube
Particles for two years
Note. Exhaust gas monitoring must be in accordance with the corresponding monitoring and analysis methods, technical specifications simultaneously monitor the flue gas parameters.
Note a. The key control areas may appropriately increase the monitoring frequency according to the management needs;
b. apply to the use of ammonia, urea and other ammonia-containing material as a reducing agent to remove nitrogen oxides in flue gas process;
c. applies to drying equipment using independent heat source or kiln exhaust heat drying by independent exhaust emissions process;
d. Sewage disposal units should arrange monitoring plans rationally to ensure that the number of monitoring points of the same type of management facilities in each quarter is basically evenly distributed.
Table 2 Minimum monitoring frequency of co-processing of solid waste monitoring indicators for organized waste gas
Monitoring point monitoring indicators
Monitoring frequency a
Collaborative disposal of non-dangerous
Hazardous waste
Collaborative disposal of danger
Hazardous waste
Cement kiln and kiln waste heat
Utilize system exhaust
Particulate, sulfur dioxide, nitrogen oxides automatic monitoring automatic monitoring
Ammonia b quarterly quarter
Mercury and its compounds six and a half years
Hydrogen chloride (HCl), hydrogen fluoride (HF), thallium, cadmium, lead, arsenic and
Its compounds (Tl Cd Pb As dollars), beryllium, chromium, tin, antimony,
Copper, Cobalt, Manganese, Nickel, Vanadium and their compounds (based on Be Cr Sn Sb Cu
Co Mn Ni V), Total Organic Carbon (TOC) c
Six months quarter
Dioxin category every year
Cement kiln bypass ventilation system
System exhaust
Particulate matter, nitrogen oxides, sulfur dioxide, ammonia b
Hydrogen chloride (HCl), hydrogen fluoride (HF), mercury and its compounds, thallium,
Cadmium, lead, arsenic and their compounds (Tl Cd Pb As), beryllium,
Chromium, Tin, Antimony, Copper, Cobalt, Manganese, Nickel, Vanadium and their compounds
Be Cr Sn Sb Cu Co Mn Ni V), total organic carbon
(TOC) c, d
Six months quarter
Dioxin category every year
Solid waste storage, pre-
Processing unit exhaust tube e
Odor concentration, hydrogen sulfide, ammonia, particulate matter Six months -
Odor concentration, hydrogen sulphide, ammonia, non-methane total hydrocarbons, particulate matter - quarterly
Note. Exhaust gas monitoring must be in accordance with the corresponding monitoring and analysis methods, technical specifications simultaneously monitor the flue gas parameters.
Note a. The key control areas may appropriately increase the monitoring frequency according to the management needs;
b. applicable to the use of ammonia, urea and other ammonia-containing material as a reducing agent to remove nitrogen oxides in flue gas production process;
c. Before the release of the national standard monitoring method, TOC can monitor according to relevant standards such as HJ 662 and HJ/T 38;
d. For the co-disposal of hazardous waste cement (clinker) manufacturing sewage units;
e. Sewage units that have obtained the approval of environmental impact assessment after January 1,.2015 (inclusive) shall, on the basis of the environmental impact assessment documents and their replies
His environmental management requires the identification of other monitoring projects.
5.1.2 Unorganized emissions monitoring points, indicators and frequency
Cement industry sewage unit unorganized emissions monitoring points, monitoring indicators and minimum monitoring frequency according to Table 3 implementation.
Table 3 Minimum monitoring frequency of unorganized emissions monitoring indicators
Monitoring point monitoring indicators monitoring frequency
Factory boundary
Particulate Quarter
Ammonia a, hydrogen sulfide b, odor concentration b, non-methane hydrocarbons c years
Note a. for the use of ammonia, ammonia and other ammonia-containing material as a reductant to remove nitrogen oxides in flue gas cement industry sewage units, and the use of water
Mud kiln co-disposal of solid waste cement industry sewage unit;
b. cement industry sewage units suitable for co-disposal of solid waste with cement kilns;
c. Cement industrial sewage units suitable for co-disposal of hazardous wastes with cement kilns.
45.2 Environmental monitoring of the factory environment
According to the requirements of GB 12348, set the monitoring point. At least once a quarterly monitoring day and night, the surrounding sensitive points,
Monitoring frequency should be increased.
5.3 Wastewater discharge monitoring
Wastewater efflux, monitoring points, monitoring indicators and minimum monitoring frequency according to Table 4 implementation.
Table 4 Wastewater discharge monitoring indicators minimum monitoring frequency
Monitoring point monitoring indicators
monitor
frequency
Applicable conditions
Total discharge of waste water
pH value, suspended solids, chemical oxygen demand, five days of biochemical oxygen demand,
Petroleum, fluoride, ammonia nitrogen, total phosphorus, water temperature, flow
Six months
Suitable for all effluent effluent cement workers
Industry sewage unit
Workshop or workshop
Facilities drain
Total mercury, total cadmium, total chromium, hexavalent chromium, total arsenic, total lead six months
Suitable for waste water efflux co-treatment solid
Body waste cement industry sewage unit
Note. Other monitoring indicators approved for environmental impact assessment after January 1,.2015 (inclusive) should also be based on the environmental impact assessment documents and
Its approval to determine.
5.4 Peripheral environmental quality impact monitoring
5.4.1 Other environmental management policies or environmental impact assessment documents and their approval (only after 1 January.2015 inclusive)
If the pollutant discharge unit that has obtained the approval of environmental impact assessment has the explicit request, it shall be executed as required.
5.4.2 Cement Industry Sewage Disposal Units without Specific Requirements for Co-processing of Solid Waste may follow the relevant regulations of HJ/T 166
Set the surrounding soil environmental monitoring points, monitoring indicators and minimum monitoring frequency according to Table 5 implementation.
Table 5 Surrounding Environmental Quality Impact Monitoring Indicators and the Minimum Monitoring Frequency
Monitoring media monitoring indicators monitoring frequency
Soil mercury, thallium, cadmium, lead, arsenic, beryllium, chromium, tin, antimony, copper, cobalt, manganese, nickel, vanadium
55.5 Other requirements
5.5.1 In addition to the indicators of pollutants in Tables 1 to 4, the indicators of pollutants in 5.5.1.1 and 5.5.1.2 should also be included in the monitoring indicators
Range, and with reference to Table 1 ~ Table 4 and HJ 819 to determine the monitoring frequency.
5.5.1.1 Permits for discharge, standards for discharge (control) of local pollutants, environmental impact assessment documents and their approval
(Only the pollutant discharge units that have obtained the approval of environmental impact assessment after January 1,.2015 (inclusive)), the relevant management regulations are clear
Seeking indicators of pollutants.
5.5.1.2 sewage units according to the production process of raw materials, production processes, intermediate and final product type, the monitoring results indeed
The actual discharge of toxic and hazardous or national priority list of pollutants in the control of pollutants, or other toxic pollutants
index.
5.5.2 Monitoring frequency of each index On the basis of meeting this standard, the frequency of monitoring may be raised according to the principle in HJ 819.
5.5.3 Sampling methods, monitoring and analysis methods, monitoring of quality assurance and quality control in accordance with HJ 819 implementation.
5.5.4 Description of the monitoring program, change in accordance with HJ 819 implementation.
6 Information Recording and Reporting
6.1 Information Recording
6.1.1 Monitoring information recording requirements
Manual monitoring records and automatic monitoring of maintenance records in accordance with the HJ 819 implementation.
6.1.2 production and pollution control facilities operating conditions record requirements
Should be detailed records of sewage production units and pollution control facilities below the operation of the state, and organize into account for future reference.
6.1.2.1 cement manufacturing production health records
Sub-production line to record the daily consumption of the main raw materials and output. the use of limestone, clay, gypsum and other major raw materials
Volume, clinker, finished products such as cement production.
When using cement kiln for solid waste disposal, it is necessary to record the amount of solid waste disposal.
Timely record cement kiln stop kiln, ignition, insulation and so on.
6.1.2.2 Raw coal analysis results
Combined with the actual production of sewage units, record the daily consumption of raw coal and coal quality analysis of each batch of results, including low-fat
Heat, ash, volatile, sulfur content.
6.1.2.3 Exhaust gas treatment facilities operation
Should record the basic situation of dust removal, denitration, desulfurization and other processes, according to the daily record of ammonia and urea consumption of ammonia-containing substances such as consumption
The dosage of the desulfurizer, the amount of the desulfurization by-products and the like, and record the operation of the facilities such as dust removal, denitration and desulfurization, and the failure and
Maintain the situation.
6.1.2.4 bypass ventilation record
In the discharge unit bypass ventilation, bypass ventilation, time, displacement and other parameters were recorded.
6.1.2.5 Noise protection facilities operation
Record the integrity of noise reduction facilities and construction and maintenance, and record the relevant parameters.
6.1.2.6 Wastewater treatment
Should be recorded wastewater treatment methods, whereabouts and emissions and other related information.
66.1.3 General Industrial Solid Waste and Hazardous Waste Records Requirements
Record the production of general industrial solid waste and hazardous waste, comprehensive utilization, disposal capacity, storage capacity. Hazardous Waste
Should also record in detail its specific whereabouts. The situation of raw materials or other hazardous wastes generated in auxiliary processes should also be recorded.
Table 6 Sources of General Industrial Solid Waste and Hazardous Waste
Category Generated Unit Waste Name
General industrial solid waste
Dust removal process for the collection of waste filter bag
Cement kiln waste firebrick
Hazardous Waste
Hazardous waste that may be produced in the process of production According to the "National Catalog of Hazardous Waste" or the hazardous waste of the state
Do not identify standards and methods of identification
6.2 Information Report, Emergency Report, Information Disclosure
Follow HJ 819.
7 others
In addition to the contents of this standard, in accordance with the HJ 819 implementation.
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