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HJ 2040-2014 English PDF

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HJ 2040-2014: Management technical specification of the operation of flue gas treatment facilities of thermal power plant
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Basic data

Standard ID	HJ 2040-2014 (HJ2040-2014)
Description (Translated English)	Management technical specification of the operation of flue gas treatment facilities of thermal power plant
Sector / Industry	Environmental Protection Industry Standard
Classification of Chinese Standard	Z25
Classification of International Standard	13.040.40
Word Count Estimation	37,316
Date of Issue	6/10/2014
Date of Implementation	9/1/2014
Quoted Standard	GB 536; GB 2440; GB 12348; GB 13223; GB 18598; GB 18599; GB 26164.1; GB 50040; GB/T 12801; GB/T 21509; GB/T 27869; GB/T 50087; GBZ 1; GBZ 2.1; HJ 562; HJ 563; HJ 2000; HJ 2001; HJ/T 75; HJ/T 76; HJ/T 178; HJ/T 179; HJ/T 212; HJ/T 255; DL 5009.1; DL 5053;
Regulation (derived from)	Ministry of Environmental Protection Notice No. 42 of 2014
Issuing agency(ies)	Ministry of Ecology and Environment
Summary	This standard specifies the requirements of thermal power plant flue gas treatment facilities in operation, inspection and maintenance management and other aspects. This standard applies to more than 200 MW thermal power plant units supporting flue gas tr

HJ 2040-2014: Management technical specification of the operation of flue gas treatment facilities of thermal power plant

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Management technical specification of the operation of flue gas treatment facilities of thermal power plant People's Republic of China National Environmental Protection Standards Thermal power plant flue gas treatment facilities operation and management of the technical specifications Management technical specification of the operation of flue gas treatment facilities of thermal power plant Issued on.2014-06-10 2014-09-01 implementation Issued by the Ministry of Environmental Protection

Preface .II 1 Scope 1 2 Normative references 1 3 Terms and definitions .. 3 4 general requirements 3 5 flue gas treatment facilities in operation, repair and maintenance 4 6 flue gas treatment facilities in operation, repair, maintenance, process requirements .7 7 Safety, Health, Environment 12 Commitment Appendix A (informative) flue gas treatment facilities of claim 14 Annex B (informative) flue gas treatment facilities and periodically switching requirements ..20 Annex C (informative) flue gas treatment facilities regularly test requirements ..21 Annex D (informative) flue gas treatment facilities handling Troubleshooting .24 Content Appendix E (normative) flue gas treatment facilities to run the report .. 40

Foreword

To implement the "Air Pollution Prevention Law" to regulate the operation and management of thermal power plant flue gas treatment works, control of environmental pollution, improve High air quality and improve the environment, the development of this standard. This standard specifies the requirements of thermal power plant flue gas treatment facilities operation, maintenance and management and maintenance. This standard is the guiding document. This standard is the first release. This standard is developed by the Ministry of Environmental Protection Science, Technology organization. This standard was drafted. Chinese Society for Environmental Sciences, State Power Environmental Protection Research Institute, Beijing Guodian Longyuan Environmental Engineering have Ltd., Fujian Longking Co., Ltd., China Academy of Environmental Sciences. This standard Ministry of Environmental Protection June 10, 2014 for approval. This standard since September 1, 2014 implementation. The standard explanation by the Ministry of Environmental Protection. Thermal power plant flue gas treatment facilities operation and management of the technical specifications

1 Scope

This standard specifies the requirements of thermal power plant flue gas treatment facilities in operation, inspection and maintenance management and other aspects. This standard applies to more than 200 MW thermal power plant units supporting flue gas treatment facilities and other units can be implemented by reference.

2 Normative references

The standard content of the following documents cited in the articles. For undated references, the effective version applies to this standard. GB 536 liquid anhydrous ammonia GB 2440 urea GB 12348 industrial enterprises of environmental noise emission standard plant boundary GB 13223 Thermal Power Plant Air Pollutant Emission Standards GB 18598 Hazardous Waste Landfill Pollution Control Standard GB 18599 general industrial solid waste storage and disposal site pollution control standards GB 26164.1 electricity industry safety regulations - Part 1. Thermal and mechanical part GB 50040 dynamic machine foundation design specification GB/T 12801 General requirements for the production process safety and health GB/T 21509 from flue gas denitrification technology and equipment GB/T 27869 Electrostatic Fabric Filter GB J 87 industrial enterprises in the field area of noise control design specifications GB Z 1 Design of Industrial Enterprises hygiene standards GB Z 2.1 hazardous industrial sites Occupational Exposure Limits for chemical harmful factors HJ 562 thermal power plant flue gas denitration project technical specifications selective catalytic reduction HJ 563 thermal power plant flue gas denitration project technical specifications selective non-catalytic reduction HJ 2000 air pollution control engineering and technical guidelines HJ 2001 thermal power plant flue gas desulfurization project technical specification ammonia HJ -BAT-001 coal-fired power plant pollution control BAT guidelines (Trial) HJ/T 75 stationary sources Continuous Emission Monitoring System Specification (Trial) HJ/T 76 stationary sources Continuous Emission Monitoring system technical requirements and test methods (Trial) HJ/T 178 thermal power plant flue gas desulfurization project technical specification flue gas CFB HJ/T 179 thermal power plant flue gas desulfurization project technical specification limestone/lime - gypsum HJ/T 212 pollution-line automatic monitoring (monitoring) system data transmission standards HJ/T 255 Construction Project Environmental Protection acceptance for power plant DL 5009.1 power construction safety regulations Part I. Thermal Power Plant DL 5053 Power Plant labor safety and industrial hygiene design procedures DL/T 322 thermal power plant flue gas denitrification (SCR) equipment maintenance procedures DL/T 335 thermal power plant flue gas denitrification (SCR) system operating specifications DL/T 341 Power Plant limestone/lime - gypsum wet flue gas desulfurization plant maintenance guidelines DL/T 362 coal-fired power plant environmental facilities health evaluation of technical specifications DL/T 414 Thermal Power Plant Environmental Monitoring Technical Specifications DL/T 461 coal-fired power plant operation and maintenance of ESP Management Guide DL/T 692 emergency ambulance power industry technical specifications DL/T 748.1 BOILER Unit Maintenance Guide - Part 1. General DL/T 748.6 BOILER Unit Maintenance Guide - Part 6. Dust overhaul DL/T 748.10 power plant boiler unit maintenance guide - Part 10. desulfurization plant maintenance DL/T 799 power industry working environment monitoring technical specifications DL/T 838 Power Plant Maintenance Guide DL/T 986 wet flue gas desulfurization performance testing specifications DL/T 997 Thermal Power Plant limestone - gypsum wet desulphurization wastewater quality control targets DL/T 999 Limestone - gypsum wet flue gas desulfurization equipment performance acceptance test specifications DL/T 1050 Electric Power Environmental Protection Technology Supervision Guidelines DL/T 1051 Electric Power Technical Supervision Guidelines DL/T 1121 coal-fired power plant boiler flue gas dust bag engineering and technical specifications DL/T 1149 Power Plant limestone/lime - gypsum wet flue gas desulfurization unit to run Guide DL/T 5196 Technical specification for power plant flue gas desulfurization design DL/Z 870 thermal power equipment enterprise Point Inspection Based Maintenance Management Guidelines JB/T 6407 ESP design, commissioning, operation, maintenance and safety specifications "Pollution automatic monitoring and management approach" (SEPA 2005 28 Decree) "Source of pollution automatic monitoring facilities operation and management approach" (Ministry of Environmental Protection, 2008 UNCED [2008] No. 6) "Dangerous chemical safety regulations" (People's Republic of China State Council Decree No. 591 of 2011) "Source of pollution automatic monitoring facilities on-site supervision and inspection measures" (Ministry of Environmental Protection Decree 19 of 2012)

3 Terms and Definitions

The following terms and definitions apply to this standard. 3.1 thermal power plant flue gas treatment facilities, flue gas treatment facilities of thermal power plant For the management of thermal power plant emissions of sulfur dioxide in the flue gas (SO2), nitrogen oxides (NOx), soot and other air pollutants, mention High air quality and improve the environment and to build facilities. In this standard specifically refers to the flue gas denitrification facilities and flue gas dust removal facilities Flue gas desulphurization facilities and supporting continuous testing facilities.

4 general requirements

Technology selection and construction 4.1 flue gas treatment facilities shall meet the requirements of relevant national standards and regulations, and through the construction project Environmental Protection Acceptance Check. 4.2 flue gas treatment facilities put into operation, thermal power plant air pollutant emission concentration in the flue gas should meet national and local emission standards, SO2 and NOx emissions should also meet the requirements of national and local total control of. 4.3 flue gas treatment facilities is an integral part of the production system of thermal power plants, shall require the master device operation, repair and maintenance of pipes Management. 4.4 Power Plant should be established to protect the flue gas treatment facilities and reliable operation of the management system, including organizational structure, system Degree, regulations, accident prevention and emergency plans, personnel training, technology management and assessment methods and the like. 4.5 Power Plant should be the premise of ensuring reliable operation of flue gas treatment facilities and emissions of pollutant concentrations stability and compliance, continuous optimization Run, energy-saving economy. 4.6 flue gas treatment facilities run by autonomous thermal power plants can also be done by institutions with qualified operators run. 4.7 thermal power plant flue gas treatment facilities should be in accordance with "pollution automatic monitoring and management approach" and HJ/T 76 requirements, installation atmosphere Continuous emissions testing equipment, its operation and management should meet the "source of pollution automatic monitoring facilities operation and management," the "dirty Transfection source automatic monitoring facilities on-site supervision and inspection practices "and other related environmental requirements. 4.8 Power Plant should establish and strengthen flue gas treatment facilities completion data, the operator of the procurement of raw materials and consumption, system operation maintenance, Equipment maintenance and personnel training records and reports, records management a variety of other materials, to create an electronic file, and in accordance with Environmental requirements establish a standard historical data collection, archiving, reporting, filing system, running data, records and other relevant information Save life and will meet environmental requirements. 4.9 Power Plant shall DL T 1050, DL/T 1051 requirements/strengthen technical supervision and management of flue gas treatment facilities to It should include less contamination detection and Status, fuel quality (calorific value, sulfur, ash, etc.), consumables quality, key Equipment operating conditions, as well as by-product quality control facilities, maintenance and other related aspects of the maintenance period. 4.10 Thermal Power Plant should be in accordance with DL/T 362 requirements, regular health flue gas treatment facilities were evaluated, formation evaluation, Improvement, supervision, re-evaluation, continuous improvement loop management. 4.11 flue gas treatment facilities operation and management should be to reconcile, to prevent and reduce the generation between the host and each flue gas treatment facilities unfavorable influences. 4.12 flue gas treatment facilities in the efficient removal of a single pollutant, it should also strengthen the cooperative control, improve the multi-pollutant joint removal, Collaborative reduction function. 5 flue gas treatment facilities operation, maintenance and maintenance management 5.1 regulations 5.1.1 Thermal Power Plant should be established to protect the flue gas treatment facilities safe and stable operation of the management system shall include at least the security responsibility System, personal responsibility, shift system, regular measurement, switching and testing system. 5.1.2 Thermal Power Plant should be well-developed flue gas treatment facilities production procedures shall include at least operating procedures, repair and maintenance procedures, Tour inspection, periodic testing and switching, online maintenance and calibration of testing facilities. The main contents 5.1.2.1 operating procedures should include at least a system description, design specifications and equipment specifications flue gas treatment facilities, the Department Commission inspection, the system starts outage, operation adjustment, periodic testing, troubleshooting, safe operation, operating records and notes Wait. 5.1.2.2 repair and maintenance procedures should include at least the main content of flue gas treatment facilities system description, design specifications and equipment regulations Fan, repair and maintenance methods, repair and maintenance management, repair and maintenance of basic procedures and quality standards, technical requirements, equipment Inspection, repair and maintenance routine, regular repair and maintenance, spare parts and materials and records; The main contents 5.1.2.3 tour inspection should include at least checking mode (such as routine inspection, special inspection), inspection items, inspection Check the date or frequency, the issues addressed, inspection records, inspection personnel. The main contents 5.1.2.4 Periodic tests and should include at least the main switching equipment, regular testing and content switching, classification, requirements, Projects, responsibilities, division of labor, safety and health risk assessment and control measures. 5.1.2.5 online testing facilities maintenance and checking shall include at least the main content of the daily inspection, routine maintenance, regular checking, Regular maintenance, uncontrolled data discrimination, comparison testing. 5.1.3 Thermal power plant flue gas treatment facilities should establish and improve accident prevention and emergency response plan should include at least the whole incident should Emergency plans, special plans for environmental pollution accident, and exercises regularly and documented. 5.1.3.1 Emergency overall contingency plan should at least include abnormal changes in coal quality accident plan, major equipment loss of power accident plan Wait. 5.1.3.2 Environmental Pollution Accidents special plans should include at least hazardous chemical spill contingency plans, excessive emissions of air pollutants should be Emergency plans and so on. 5.2 organization and staffing 5.2.1 Thermal Power Plant Flue Gas Treatment Plant through the whole process of production, thermal power plants should be established by the competent factory-level leaders responsible for their own Relevant departments in charge of environmental management body members. 5.2.2 Thermal Power Plant should establish a sound corporate environmental supervisors system, and the establishment of environmental protection three supervision and management system, including corporate ring Chief of security or competent leadership, environmental management (including full-time environmental engineer) and the relevant departments responsible for environmental monitoring Daily management, coordination of various departments do a good job of environmental protection supervision and management. 5.2.3 Thermal Power Plant should establish appropriate environmental testing organization, on flue gas treatment facilities normalization environmental testing. 5.2.4 Production Management agency model. . A thermal power plant flue gas treatment facilities should set up a special workshop for operation, maintenance and management; b. operations, administration and maintenance staff flue gas treatment facilities online testing facilities should obtain the appropriate qualifications, the Commission When entrusted to a third party operator, the operator shall obtain the corresponding operation qualification. 5.2.5 Thermal Power Plant shall be at least one full-time environmental engineer, each flue gas treatment facilities should be set up to run a full-time technical staff, All managers should be running technical training and assessment, and obtain the corresponding qualifications. 5.2.6 should be individually configured to run and manage personnel flue gas treatment facilities, not less than the host of the quality of personnel requirements. 5.3 Training 5.3.1 Thermal Power Plant should be in accordance with the principle of induction training and regular training, internal training and external training in a variety of ways of combining construction Run stand perfect flue gas treatment facilities, maintenance, training, maintenance and management mechanisms to ensure that all operational and management personnel Certificates. 5.3.2 flue gas treatment facilities operation and management staff induction training includes basic theoretical training and hands-on training, training Qualified before the appointment. 5.3.2.1 basic theoretical training includes denitrification process, dust removal, desulfurization and testing facilities, principles, design specifications and equipment Norms, as well as air pollution control related laws, regulations and standards. 5.3.2.2 practical training including. . A start preparation training, including pre-start checks and starting conditions; . B operation adjustment training, including startup, shutdown, operation adjustment, normal operation, safe operation and so on; . C training operation monitoring, including monitoring and alarm parameters of inspection, adjustment, correction and so on; d. Equipment and training operation optimization, including the best run under a variety of conditions discharge, reliable run, the economy, etc. Check parameters, control and regulation; . E equipment repair and maintenance training, including major equipment, instrumentation routine and periodic maintenance; f. Troubleshooting training, including flue gas treatment facilities and major equipment operating common abnormal failure, check And exclusion and so on; g. emergency training, including flue gas treatment facilities and major equipment or methods of operation at the accident and emergency Incident handling; h. standardized training records and reports, including the standardization of operation, maintenance, maintenance records and standardized reporting. 5.3.3 regular training includes the latest policies, regulations and standards of training, safety training, business skills training, operation excellent Training, training of economical operation, contingency plans and training exercises. 5.4 Evaluation 5.4.1 Thermal Power Plant should be for the specific characteristics of flue gas treatment facilities, establish and improve the operation, maintenance and repair of the job evaluation system, Including assessment indicators, performance assessment methods, incentives and disincentives and the like. Assessment indicators should 5.4.2 of flue gas treatment facilities operation and management, including performance indicators, production management and major equipment tripartite surface. Table assessment index 1 flue gas treatment facilities operation and management Flue gas treatment facilities Indicators denitration facilities dust removal facilities desulphurization facilities online testing facilities Performance (1) denitration efficiency (2) the system put into operation rate (3) NOx emissions compliance status And total control of the situation (4) the reducing agent consumption (5) power consumption (6) Ammonia slip (1) collection efficiency (2) the system put into operation rate (3) like soot emissions standards Conditions (including dust and smoke Hang terminal emissions) (4) resistance of the body (5) air leakage rate (6) power consumption (7) Compressed air consumption (1) Desulfurization efficiency (2) the system put into operation rate (3) SO2 emissions compliance status And total control of the situation (4) power consumption (5) Technology (Industry) water consumption Consumption (6) absorbents consumption (7) by-product quality (1) testing data accuracy (2) Detection System Put into operation rate management System (1) System and procedures; (2) the organization; (3) training; (4) contingency plans run management (1) operation, maintenance, maintenance, accounting and records; (2) Detection and analysis report; (3) chemical analysis records; (4) equipment bay Account; (5) technical information; (6) safe and civilized production; (7) technological improvements and operational optimization Major equipment with reference to DL/T 362 flue gas treatment facilities, evaluation of the content of the main part of the device. 5.4.3 performance appraisal content of flue gas treatment facilities operation and management should include the effects of flue gas treatment facilities discharge the original Material inputs, production operations, repair and maintenance, equipment management, and other aspects, such as fuel procurement assessment, absorbent procurement assessment, reduction Purchasing agent evaluation, assessment of boilers and auxiliary equipment operation, repair and maintenance assessment, management and evaluation instruments, supervision and evaluation of chemical, environmental protection means Assessment and other standard. 6 flue gas treatment facilities in operation, repair, maintenance process requirements 6.1 flue gas denitrification facilities 6.1.1 General requirements 6.1.1.1 Thermal Power Plant priority should run a good low NOx combustion facilities, comprehensive consideration of the efficiency of the boiler on the basis of control as low as possible NOx generation amount, and then put into efficient flue gas denitrification facilities to ensure emissions compliance. 6.1.1.2 thermal power plant fl...

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