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GB/T 44685-2024: Printing machinery - Energy efficiency assessment method for ink drying and curing device
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Printing machinery - Energy efficiency assessment method for ink drying and curing device
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Basic data | Standard ID | GB/T 44685-2024 (GB/T44685-2024) | | Description (Translated English) | Printing machinery - Energy efficiency assessment method for ink drying and curing device | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | J87 | | Classification of International Standard | 37.100.10 | | Word Count Estimation | 22,211 | | Date of Issue | 2024-09-29 | | Date of Implementation | 2024-09-29 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GB/T 44685-2024: Printing machinery - Energy efficiency assessment method for ink drying and curing device
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Printing machinery - Energy efficiency assessment method for ink drying and curing device
Printing machinery ink drying and curing device
Energy efficiency evaluation method
Printing machinery-Energy efficiency assessment method for
ink drying and curing device
ICS 37.100.10
CCS J 87
National Standard of the People's Republic of China
Released on 2024-09-29
2024-09-29 implementation
State Administration for Market Regulation
The National Standardization Administration issued
Table of Contents
Preface ... Ⅲ
Introduction ... Ⅳ
1 Scope ... 1
2 Normative references ... 1
3 Terms and Definitions ... 1
4 Abbreviations ... 2
5 Types of ink drying and curing devices ... 2
6 Energy efficiency evaluation process ... 2
7 Preparation stage ... 3
8 Experimental phase ... 4
8.1 Setting operating parameters ... 4
8.2 Printing ... 4
8.3 Sampling ... 4
8.4 Determination of ink drying (curing) effect ... 4
8.5 Energy consumption measurement method ... 5
8.6 Measuring Energy Consumption 5
8.7 Collecting Printing Samples ... 5
8.8 Data Recording and Statistics 5
9 Evaluation Phase ... 5
9.1 Comprehensive Energy Consumption Calculation ... 5
9.2 Calculation of comprehensive energy consumption per unit product 5
9.3 Energy Efficiency Evaluation Report ... 6
Appendix A (Informative) Energy Efficiency Evaluation Boundary Range ... 7
Appendix B (Normative) Test conditions ... 8
B.1 Test environment and site 8
B.2 Test materials and printing press 8
B.3 Measuring instruments 8
Appendix C (Normative) Method for determining ink drying (curing) effect ... 9
C.1 Determination of ink drying (curing) effect 9
C.2 Instant judgment method during the test phase 9
C.3 Supplementary determination method after test 9
Appendix D (Informative) Energy Consumption Test Data Record Table ... 10
Appendix E (Informative) Energy efficiency evaluation table for ink drying and curing equipment ... 14
References ... 15
Figure 1 Flowchart of energy efficiency evaluation of ink drying and curing equipment ... 3
Figure A.1 Energy efficiency evaluation boundary range of ink drying and curing equipment ... 7
Table 1 Determination of the stable working state of ink drying and curing device ... 4
Table 2 Sampling method ... 4
Table B.1 Test ink requirements ... 8
Table C.1 Solid density requirements for printed matter after ink drying (curing) ... 9
Table D.1 Hot air drying device energy consumption test data record table ... 10
Table D.2 IR drying device energy consumption test data record table ... 11
Table D.3 UV/UV﹘LED curing device energy consumption test data record table ... 12
Table D.4 EB curing device energy consumption test data record table ... 13
Table E.1 Energy efficiency evaluation table of ink drying and curing equipment ... 14
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting is required.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document was proposed by the China Machinery Industry Federation.
This document is under the jurisdiction of the National Technical Committee for Standardization of Printing Machinery (SAC/TC 192).
This document was drafted by. Zhejiang Meige Machinery Co., Ltd., Shaanxi Beiren Printing Machinery Co., Ltd., Zhejiang Weigang Technology Co., Ltd.
Co., Ltd., Hubei Jinghua Color Printing Co., Ltd., Beiren Intelligent Equipment Technology Co., Ltd., Beijing Mengzhimo Technology Co., Ltd., Xi'an Hang
Tianhuayang Mechanical and Electrical Equipment Co., Ltd., Hanghua Ink Co., Ltd., Beijing Limaton Pacific Packaging Co., Ltd., CGN Dasheng Accelerator
Technology Co., Ltd., Zhejiang Yaxin Packaging Materials Co., Ltd., Beijing Institute of Graphic Communication, Suzhou Kede Education Technology Co., Ltd., Shanghai
Publishing and Printing College, Shenzhen Runtianzhi Digital Equipment Co., Ltd., Hebei Wanjie Machinery Technology Co., Ltd., Hangzhou
Shuchuang Automation Control Technology Co., Ltd., Beijing Zhiyi Zhonghe Technology Co., Ltd., Guangzhou Jinchuang Environmental Technology Co., Ltd., Tianjin Vocational
University, Zhejiang Dilong New Materials Co., Ltd., Shandong Bright Ink Co., Ltd., Dongguan Haocai Ink Technology Co., Ltd., Beijing Zhongke
Printing Co., Ltd., Wenzhou Globo Electronics Co., Ltd., Beijing Xinhua Printing Co., Ltd., Zhejiang Zhengwei Printing Co., Ltd., Zhuhai Mo
Kuxin Materials Co., Ltd., Shenzhen Yongcheng Optoelectronics Co., Ltd., Wenzhou Mingxu Machinery Technology Co., Ltd., Tangshan Yuanchuang Automation Technology Co., Ltd.
Technology Co., Ltd., Beijing Tianyuxing Printing Factory, Dayang (Suzhou) Intelligent Equipment Technology Co., Ltd., Xi'an University of Technology, China Printing Science
TECHNOLOGY RESEARCH INSTITUTE LIMITED.
The main drafters of this document are. Liu Guofang, Wu Qinwei, Li Zheng, Li Yinfeng, Guo Chenxiang, Che Wenchun, Yu Jinhua, Xiong Erzhong,
Wu Guanhua, Peng Ming, Sun Tiejun, Liang Juanli, Chen Baiwei, Yu Yang, Gao Yunsheng, Li Yu, Ma Zhiqiang, Shen Jianbin, Cheng Peng, Xu Senfei,
Wang Minghai, Wang Xiaolei, Wang Yiming, Wu Shuqin, Sha Jihong, Qiao Junwei, Jiang Hong, Xu Xing, Hu Yongjie, Qu Yao, Liang Yongjun, Ni Jianyu,
Fu Hongbiao, Cai Juncheng, Tian Jing, Wu Qiong, Xia Kejin, Meng Jie, Zhang Haifeng, Shen Zhuo, Zhang Qinghua, Xu Guirong, Pang Qiude, Fang Xiaodan,
Zeng Jianjun, Fang Qinshuang, Huang Xingbo, Zhang Jin, Li Liang, Wang Benhong, Ming Yaqiang, Zhu Zhibin, Wang Wanyu, Han Hongde, Xie Shouli,
Yang Dongbo, Lin Zhaojiang, Wei Tao, Sun Zhongcai, Liu Shanhui, Hou Heping, Ning Wenxiong.
Introduction
Ink drying and curing devices are the main energy-consuming parts of printing presses. Energy efficiency evaluation will help guide printing companies to choose energy-saving
High-efficiency products stimulate the innovative power of printing equipment manufacturers in the development and research of energy-saving technologies, and help the printing industry achieve energy saving and low carbon
Production is of great significance.
Ink drying (curing) is a complex process involving the interaction of heat, mass and momentum.
Based on the theory of energy efficiency, various physical and chemical factors involved in the printing production process are fully considered, and a set of energy efficiency evaluation processes,
The qualified judgment conditions for the drying and curing state of printed ink, the energy consumption test methods for different types of ink drying and curing devices, and the energy consumption test methods for different types of ink drying and curing devices.
This document will guide the ink drying and curing devices and even printing presses.
Carry out energy efficiency classification and provide methods and basis for third-party organizations to evaluate energy-saving effects.
Printing machinery ink drying and curing device
Energy efficiency evaluation method
1 Scope
This document specifies the abbreviations and types of ink drying and curing equipment, describes the energy efficiency evaluation process and
method.
This document applies to hot air drying devices, infrared drying devices, ultraviolet curing devices and electron beam curing devices in various types of printing presses
Energy efficiency evaluation.
2 Normative references
The contents of the following documents constitute the essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies.
in this document.
GB/T 2589-2020 General rules for comprehensive energy consumption calculation
GB/T 7706-2008 Letterpress decorative printed matter
GB/T 19862-2016 General requirements for power quality monitoring equipment
GB/T 22778-2021 LCD digital quartz stopwatch
GB/T 23649-2009 Printing technology process control - Optical, geometric and metrological requirements for reflection densitometers for printing
GB/T 26395-2011 Water-based gravure ink for cigarette packaging
GB/T 26461-2011 Paper gravure ink
GB/T 26497-2022 Electronic Balance
GB/T 32201-2015 Gas flow meter
CY/T 254-2022 Inkjet printing ink usage requirements and test methods
HJ 371-2018 Technical requirements for environmental labeling products - Gravure inks and flexographic inks
JB/T 6530 Printing machine product model compilation method
QB/T 2624-2012 Sheet-fed offset printing ink
QB/T 2824-2017 Thermal set offset rotary ink
QB/T 4580-2013 UV curable inkjet printing ink
QB/T 4753-2014 General technical requirements for screen printing inks
QB/T 5478-2020 UV-light-emitting diode light-curing offset printing ink black
QB/T 5603-2021 Flexographic UV Curing Ink
3 Terms and definitions
The following terms and definitions apply to this document.
3.1
Hot-air drying device
The fan is used to force the air passing through the heat source to exchange moisture and heat with the printed matter in a forced convection manner, thereby accelerating the ink film on its surface.
The layers change to become a solid or quasi-solid device.
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