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GB 28395-2012 English PDF

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GB 28395-2012: Conveying, spraying and placing machines for concrete and mortar -- Safety requirements
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GB 28395-2012English979 Add to Cart 7 days [Need to translate] Conveying, spraying and placing machines for concrete and mortar -- Safety requirements Valid GB 28395-2012

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Standard similar to GB 28395-2012

GB/T 18148   GB 26545   GB/T 25627   GB/T 28392   GB/T 28393   GB/T 28391   

Basic data

Standard ID GB 28395-2012 (GB28395-2012)
Description (Translated English) Conveying, spraying and placing machines for concrete and mortar -- Safety requirements
Sector / Industry National Standard
Classification of Chinese Standard P97
Classification of International Standard 91.220
Word Count Estimation 44,496
Quoted Standard GB 5226.1; GB/T 8196-2003; GB/T 15706.1-2007; GB/T 15706.2-2007; GB/T 16855.1; GB/T 18153; GB/T 18831-2002; GB 23821; EN 518-1995; EN 614-1-1995; EN 982-1996; EN 894-1-1997; EN 894-2-1997; EN 894-3-2000; EN 1070-1998; PREN 12609-1996; EN 13309-2000; GB 16
Adopted Standard EN 12001-2003, MOD
Regulation (derived from) National Standards Bulletin No. 9 of 2012
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This Chinese standard specifies the concrete and mortar John sent, jet, casting machinery safety requirements and to eliminate or reduce the risk of occurrence of major technical measures. This standard relates to transport, injection and fabric machinery

GB 28395-2012: Conveying, spraying and placing machines for concrete and mortar -- Safety requirements


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Conveying, spraying and placing machines for concrete and mortar.Safety requirements ICS 91.220 P97 National Standards of People's Republic of China Conveying concrete and mortar, injection, casting machine Safety requirements Conveying, sprayingandplacingmachinesforconcreteandmortar- Published 2012-05-11 2013-03-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China issued

Table of Contents

Preface Ⅰ Introduction Ⅱ 1 Scope 1 2 Normative References 1 2 3 Definitions 4 major hazard classification 3 5 Safety requirements and/or protective measures 4 136 test safety requirements and protective measures 7 Using information 13 Annex A (normative) 17 different mechanical schematic Annex B (informative) concrete pumps and concrete placing boom logbook 23 Reference 39

Foreword

This standard, 5.1.1,5.1.2,5.1.3,5.1.4,5.3.1.1,5.3.1.2,5.3.1.4,5.3.1.5,5.3.1.6,5.3.1.7, 5.3.2.1,5.3.2.2,5.3.2.3,5.3.2.4,5.3.2.6,5.3.2.7,5.3.3.1,5.3.3.2,5.3.3.3,5.3.3.4,5.3.4, 5.4 are mandatory, others are recommended. This modification uses standard EN12001.2003 "Concrete and mortar delivery, injection, casting machinery Safety Requirements" (in English). This standard is based on EN12001.2003 redrafted. Taking into account China's actual situation, the standard EN12001.2003, made the following technical corrections. a) EN12001.2003 Annex B to regulatory information appendix; b) Delete EN12001. Appendix ZA 2003's. c) Delete footnote 7.9. For ease of use, the standard of EN12001.2003 made the following editorial changes. a) For EN12001.2003 references of European standards have been converted into international standards and adopted as our standard or equivalent and other direct With adopted as our standard, this standard references to these national standards instead of the corresponding European standards (see Chapter 2); b) "EN12001.2003" replaced by "this standard"; c) Delete EN12001.2003 foreword and introduction, preface and an increase of the standard introduction; d) increasing Chapter 4 of Table 1 the introductory phrase; e) increase in the introductory phrase Chapter 5 of FIGS. 1 to 4, and a guide title increase language Table 2 to Table 5; f) EN12001. units of 2003 t/m3 to kg/m3, bar instead MPa; g) text format in Appendix A and Appendix B of the table in accordance with our customary expression made editorial changes. This standard Annex A, Annex B is an informative annex. The standard proposed by China Machinery Industry Federation. This standard by the National Standardization Technical Committee and construction (SAC/TC328) machinery and equipment. This standard was drafted. Changsha Construction Machinery Research Institute, Changsha Zoomlion Heavy Industry Science and Technology Development Co., Ltd., Jiangsu Xuzhou Construction Machinery Research Institute. The main drafters of this standard. Chen Bao Steel, Kang ocean, Meng Qingyong, Jia Wang Qian, Wu Chi, Wu Lingyun.

Introduction

The standard equipment of the dangers involved and safety requirements, protective measures are described. The purpose of this standard is to facilitate the preparation of the user to communicate with the manufacturer about the physical aspects of health and safety regulations on the use of products and Consultation. When the present class C defined in the standard terms and Class A or Class B difference in terms, for a class C in accordance with the present design and manufacturing standards of Equipment, its provisions take precedence over other standard items. This criterion is satisfied EU Machinery Directive 98/37/EC (Amended 98/79/EC Directive from) basic requirements. Conveying concrete and mortar, injection, casting machine Safety requirements

1 Scope

This standard specifies the transport of concrete and mortar, injection, casting machine and safety requirements to eliminate or reduce the risk of major technology Surgical measures. This standard relates to the delivery, and great danger injection machine fabrics that may occur when the manufacturer using conditions designed Harmful, dangerous conditions and events (see Chapter 4). This standard safety requirements for concrete and mortar conveyor, jet, cloth and its components. Device may be stationary or mobile. This standard applies mechanical described in 3.3 to 3.7. This standard does not include. --- moved in the transport, and the cloth during operation of the injection apparatus; --- this standard equipment suitable for operating chamber; --- noise (significant harm); ---vibration; --- EMC standard is not specified in this column. And a delivery vehicle chassis, and fabric work injection engine driven not by the main power system on the device, not in this standard Column. As a special case, this device does not include the same standard in combination with a mixer truck (see 3.3). Existing special predetermined operation (such as explosive gas, electromagnetic compatibility, voltage, frequency and capacity different from the utility power supply network, Or due to electronic components, earthquakes, lightning, in road use, danger in the production, transportation, commissioning process, the non-wireless radio control The remote generation of the relevant circumstances, the compressor and the pressure vessel, etc.), this standard is not otherwise required.

2 Normative references

Terms of the following documents become provisions of this standard by reference in this standard. For dated reference documents, all later Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to agreements based on this standard Whether the latest versions of these documents. For undated references, the latest version applies to this standard. GB 5226.1 Safety of machinery Electrical Equipment Part 1. General Requirements (GB 5226.1-2008, IEC 60204- 1.2005, IDT) GB/T 8196-2003 mechanical safety of fixed and movable guards General requirements for design and manufacture (ISO 14120.2002, MOD) Safety Basic Concepts GB/T 15706.1-2007 General Mechanical Design - Part 1. Basic terminology and methods (ISO 12100- 1.2003, IDT) GB/T 15706.2-2007 basic concepts of mechanical safety and General Design - Part 2. Technical Principles (ISO 12100-2. 2003, IDT) GB 16754 mechanical emergency stop safety design principles (GB 16754-2008, ISO 13850.2006, IDT) GB/T 16855.1 mechanical safety control system safety components - Part 1. General principles for design (GB/T 16855.1- 2008, ISO 13849-1.2006, IDT) GB/T 18153 Safety of machinery accessible surface temperature Ergonomics data to limit the surface temperature of heat GB/T 18831-2002 mechanical interlock designed belt guard and selection policy (ISO 14119.1998, MOD) GB 23821 Safety of machinery - Safety distances to prevent danger zones being reached on the lower limbs (GB 23821-2009, ISO 13857.2008, IDT) EN518.1995 Exterior grade wood structural strength grading standards EN614-1.1995 Safety ergonomic mechanical design principles - Part 1. General principles and terminology EN982.1996 Safety of machinery Safety and hydraulic system components required hydraulic device EN894-1.1997 Safety of machinery designed for the display control means and ergonomic requirements - Part 1. Human and display and control General Principles of Interactive EN894-2.1997 Safety of machinery and display control means ergonomic design - Part 2. Display EN894-3.2000 Safety of machinery ergonomics and display control means Design - Part 3. Control means EN1070.1998 Safety of machinery term prEN12609.1996 Truck Security Requirements EN13309.2000 mechanical construction machine built-in power electromagnetic compatibility

3 Terms and Definitions

EN1070.1998 established in the following terms and definitions apply to this standard. 3.1 Concrete and mortar concreteandmortar Stirring cement, graded aggregate, water and additives into a homogeneous mixture. 3.2 Additive additive The mixture was added to change the properties of the concrete or mortar material. 3.3 Transporting concrete injection machine and fabric conveying, sprayingandplacingmachineforconcrete 3.3.1. Concrete pump concretepumps Concrete pump with a hopper concrete pumping construction equipment, as illustrated in FIG A.1.1. Concrete pump piston or rotor pumps. hopper Stirred vessel may be used. Concrete pump whether for traction, should be used in a fixed state. It is pumped by mechanical means in the conduit Achieve material handling. May constitute a self-propelled concrete pump device mechanical arm cloth and concrete compositions and injection, see A.1.1, A.1.2 FIG. And A.1.3. Note. in combination with a concrete mixer truck of this device is not a predetermined column standard. 3.3.2 Concrete jet shotcretingmachines A hopper with concrete jet apparatus sprayable concrete construction materials. Hopper can be used as an agitator. Injection via a supply line is achieved by a mechanical or pneumatic conveying two kinds of ways. Pneumatic injection using Compressor can take concrete tank, also be used without tank. Concrete jet, whether he is self-traction or traction, should be in solid Use at a given state. As shown in FIG A.1.3. 3.4 And the injection mortar transport machinery mortarconveyingandsprayingmachines FIG A.2, A.3 and A.4 shown, and the injection machine is a mortar transport apparatus for transporting and construction of the injection mortar. In the mortar tube Mechanical conveyance path (FIG A.2.1, shown in Figure A.3 and A.4) and pneumatic (shown in FIG A.2.2) in two ways. If only Pneumatic conveying way, the hopper can be used as a gas chamber, as shown in FIG A.2.2. Mechanical pumping is achieved by the screw pump, the stirring mechanism can be Together, as shown in FIG A.2.1. Mortar transport and injection machine must be used in a fixed state, as shown in FIG A.2, A.3, and FIGS. As shown in Figure A.4. 3.5 Concrete Placing arm concreteplacingbooms Concrete placing arms are powered, rotating means may be, extending from one or more sections of the boom is folded or composition, fabric tube used to Road guide. Concrete fabric arm may be mounted on a truck, trailer or the specific vehicle (e.g., used in complex terrain or rail tunnel). Concrete Placing Regardless of whether the arm-type self-driven or traction type, should be used in a fixed state. A.1.2 and A.5 shown in FIG. 3.6 Duct system deliverylinesystems The system comprises a delivery tube the delivery tube, delivery hose, tube cards, valves, and other end of the hose, pumping concrete or mortar and the like via such means. 3.7 Console/panel controlstation/panel Console mounted directly to the control device controls the operation of the machine in a fixed position on the machine is installed. Two differ. --- console on the device; --- remote operation panel. For the console on the remote operator panel having a machine device as an emergency control device.

4 Major Hazard Classification

This chapter lists the significant hazards, hazardous situations and events covered by this standard, which is listed as a major risk assessment of such a machine in Dangerous, and it is necessary to take measures to eliminate or reduce the risk. Significant risk in Table 1. Table 1 lists the major danger Reg-No location/details/consequences Terms of reference/Appendix 4.1 Mechanical hazards (see GB/T 15706.1- 2007,4.2) 4.1.1 Extrusion readily accessible between the fixed member and the movable member area 5.3.1.1,5.3.1.2,5.3.1.4,5.3.1.6, 5.3.1.7,5.3.2.1,5.3.2.2,5.3.2.3, 5.3.2.6,5.3.2.7,5.3.3.2,5.3.3.3 4.1.2 Cut near the respective outer fixed within the delivery device and the injection machine Given area between the member and the movable member; Fixing portion from near the inlet of the hopper or elsewhere The region between the member and the movable member 5.3.2.2 4.1.3 approach axis winding without protection 5.3.1.4,5.3.2.3 4.1.4 close involvement of the hopper moving member; Stirring member close to the moving mechanism; Near the engagement point or V-belt drive sprocket 5.3.1.4,5.3.2.3 4.1.5 Impact leg and close the fabric moving arm member 5.3.3.4, A.5 4.1.6 high pressure fluid jet close to the hydraulic components Near the duct system 5.3.4 4.1.7 parts or material ejected at the outlet pipe and wear at the close of 5.3.1.5,5.3.2.4,5.3.4 4.1.8 Strength Strength insufficient 5.3.1.5,5.3.3.1 4.1.9 stability instability 5.3.1.5,5.3.2.4,5.3.2.5, 5.3.3.1 TABLE 1 (cont.) Reg-No location/details/consequences Terms of reference/Appendix 4.1.10 slip region close to slipping may occur 5.1.2,5.3.1.5,5.3.2.5,5.3.3.1 4.2 Electrical hazard (see GB/T 15706.1- 2007,4.3) Electric shock, burns or electric shock 5.1.3 4.3 thermal burn hazard (see GB/T 15706.1- 2007,4.4) Approaching an overheating mechanical parts 5.1.5 4.4 harmful noise (see GB/T 15706.1- 2007,4.5) Hearing loss and other physiological damage, oral communication Ability and perception of warning signals weaken This column is not stipulated in this standard 4.5 the use of hazardous materials and consumables (see GB/T 15706.1-2007,4.8) Contact with or inhalation of harmful liquids, gases, dust, or suspending Floats 4.6 ergonomics (see GB/T 15706.1- 2007,4.9) Because the console/panel damage resulting from improper design; Insufficient light; Refueling position does not fit; Convenient access routes 5.1.6 4.7 system failure dangerous (see GB/T 15706.1-2007,4.3) Power failure, control system failure 5.1.1,5.1.4,5.3.1.3,5.3.1.4, 5.3.1.5,5.3.2.4,5.3.3.2 And/or safety requirements for protective measures 5 Equipment should follow the provisions of this chapter of the safety requirements and/or protective measures. Further principle, this standard is not specified as a relative non-significant risk (e.g., sharp edges), the device shall GB/T 15706 is predetermined design. When the application B needs standard class, the local need for manufacturers to choose adequately the risk assessment, the following criteria should be used. GB 23821, GB 16754-1997, EN518.1995, EN614-1.1995, EN894-1.1997, EN894-2.1997, EN894-3.2000, EN982.1996, GB/T 18831-2002 and GB 5226.1. Note. This specialized risk assessment is part of the generic risk assessment Class C standard is not dangerous to cover. General Requirements for Safety section (see 5.1) There is the danger of all transport, injection and fabric machinery. Special safety requirements section (see 5.2) is a special about the dangers of a particular device. 5.1 General security requirements for all machines 5.1.1 danger hydraulic or pneumatic system failure caused by The hydraulic system should be designed in accordance with EN982. In particular, should consider the following scenario. --- Work hose rupture (breakage safety measures such as providing line); --- easy maintenance and inspection (balancing valves installed/unloading valves, mechanical locking devices, etc.). In addition to dual cylinder, the pressure balance valve should be connected to the cylinder chamber, without additional connecting line. For dual cylinder should only employ a balancing valve. The connecting line between the two cylinders and the balancing valve shall. --- 25% safety factor; --- prevent mechanical damage. 5.1.2 slipping risk Table, gangway, ladder should slip, such as the use anilox plate or grid. 5.1.3 Electrical Hazards Electrical installations should comply with the provisions of GB 5226.1. For electrical equipment industry should increase significantly the risk of electrical prompt identification. 5.1.4 Emergency shutdown system Emergency stop devices should be on the console device. If more than one console, the console should be on each primary (non-local control) by the emergency stop button. Wired remote control can be regarded as the console equipment. Radio control, emergency stop button should be located on the console equipment. Remote operation Workbench should stop function. Emergency shutdown system should. --- shortest time of all system functions to stop the device; --- auto-restart prevention apparatus, the operator should restart the machine; --- shall comply with the provisions of GB 16754. 5.1.5 thermal protection and emission Total contact time was 10s, the contact surface may be the highest temperature shall be in accordance GB/T 18153's. It should be used where necessary guards or insulating material. Exhaust gas should be directed away from the operating area (see operating instructions). 5.1.6 Ergonomics In terms of ergonomics, shall apply EN614-1. in 2000.1995, EN894-1.1997, EN894-2.1997 and EN894-3 General requirements. 5.1.7 power and control system failure As more than one control panel or console, each function (e.g., start, shutdown, power) only by a real console or control panel Now. Otherwise, there should be manual or automatic switch, in order to achieve switching of another console or a console or control panel to the control panel. When a system failure, can be manually or automatically switching to another console or control panel. Built-in anti-jamming electrical system shall meet the requirements of EN13309. 5.2 Special safety requirements for specific machinery Special safety requirements are classified according to type of machine instructions. Mechanical types include the following. --- mobile and stationary concrete pumping and injection machine, see 5.3.1; --- mortar delivery and spraying machinery, see 5.3.2 (see EN12151.2007); --- mobile and stationary concrete placing arm, see 5.3.3; --- delivery pipeline system, see 5.3.4. 5.3 Mechanical grouping 5.3.1 Mobile and stationary concrete pumping and injection machine A dangerous moving and stationary concrete pumping machine, and injection (see Appendix A) of Table 2 and safety measures. A hopper to the screen frame shown in Figure 1 from the squeezing point, the gap of the hopper wall and the screen frame shown in Figure 2, the mesh width of the screen frame shown in Figure 3, the screen frame rod spacing See Figure 4. Figure 1 Figure 2 3 FIG. 4 FIG. Table 2 hazard and safety measures part Danger Types of Danger See also GB/T 15706.1- Safety measures 5.3.1.1 hopper A mechanical stirring device, a dispensing valve, feed Between the hopper wall and the screen frame cover extrusion 4.2.1 concrete pumping and the screen frame on the injection machine hopper when opened once a day When several or, should the stirring means/dispensing valve interlock, i.e., the screen frame cover is open, Stirring means/dispensing valve stop driving. When the cover is closed on the screen frame, a stirrer Configuration/dispensing valve not restart. Concrete pumping machine hopper and the ejection of the screen frame, if the frequency is lower than a open Days, once the application bolt. Concrete pumping machine and injection inlet, must meet the following dimensions Screen frame or rod required protection formula. Rod/mm screen frame/mm ahbh 7020080180 3510070150 --- A lever between the maximum allowable spacing (see FIG. 4). B --- mesh sieve frame the maximum allowable spacing (see FIG. 3). H --- screen frame to the top of the hopper and the hopper to the extrusion point of the stirring blade Minimum distance (see FIG. 1). NOTE. rod grid spacing or pitch values should take into account the time of injection of coarse aggregate Security and passing ability (other spacing value may hinder coarse aggregate Injection). 5.3.1.2 hopper Between the fixed member and the movable mechanical member Extrusion 4.2.1 articulated cover and articulated hopper should be able to lock in the uppermost position. Powered cover or hopper, which has a locking function of the control device should be. The distance between the control point and the pressing means should be large enough to ensure that in operation After the release control device of the art, the danger zone near the dangerous operation is stopped 5.3.1.3 Between the fixed member and the movable mechanical member Extrusion The spacing between the cover member and the surrounding reference 4.2.1 bolted GB 23821, If the cover is movable, should be provided in accordance with a fixed anti GB/T 8196 to Protection devices. Hopper bolted cover should only be used to open the tool TABLE 2 (cont.) part Danger Types of Danger See also GB/T 15706.1- Safety measures 5.3.1.4 Drive area A cover articulated mechanical and mechanical parts Between the squeeze 4.2.1 hinged cover shall be locked in the open position Winding pitch between the cover member and the periphery of the rotating shaft caused bolted 4.2.1 reference GB 23821. Bolted lid before opening tool V-belt and the drive pulley Caught between 4.2.1 spacing between the cover member and the surrounding bolted reference GB 23821. Bolted lid before opening tool Unexpected machine start operation of the engine, to avoid the risk of accidental or unintended actions 5.3.1.5 Machine 4.2.2 mechanical strength of the machine should be designed to meet the latest state of the art should be considered the machine With purpose Ground support incorrectly cited Since stability problems 4.2.2 shall be marked with the largest support force in the leg At the site to move with spreader Transport machine or related parts and Instability pieces 4.2.2 machine and its components, if required by the transport assembly at the site or spreader Upgrade, it should be equipped with a hanging hook point 4.10 on the machine may slip if difficult for some maintenance, disassembly and inspection work on the ground, there should be The corresponding work scaffold or platform. These efforts stand or platform should be safe to use, and when it does not work on We'll slip (see 5.1.2) 4.2.2 part or material discharge machine should meet the structure. can be excluded without danger concrete delivery pipe Clogging. This may be achieved by a counter-pumping means A plurality of control panel turned A control device that causes the mutual Accidental loss or mechanical parts Control action 4.11 only pre-selected control panel to control operation (switching to an effective point). Unauthorized not operate the actuator, and should be in the location, design and Identification and other aspects of preventing erroneous recognition execution element 5.3.1.6 Legs Mechanically movable portions and the fixed support Member, or the movable support and is not It belongs to this equipment Between squeeze 4.2.1 Reference 5.3.3.2 5.3.1.7 Concrete Cloth Feed arm Mechanically movable arm and the machine cloth Between the fixed portion extrusion; The movable member of the machine and do not Between equipment belonging to the extrusion 4.2.1 Reference 5.3.3.3 5.3.2 Mechanical mortar delivery injector Injection mortar transport hazardous machinery (see Appendix A) and the security measures are shown in Table 3. Table 3 Hazards and Safety Measures part Danger Types of Danger See also GB/T 15706.1- Safety measures 5.3.2.1 hopper Mechanical stirring means and hopper wall Pressing the screen frame between the cap 4.2.1 hopper comprises an agitator blade or screw should be equipped with a cover screen frame. Size parameters Test GB 23821. With wetter materials with large surface roughness and, if listed in GB 23821 The grid spacing is relatively small screen frame, the screen frame may be increased spacing grid. The maximum width of the grid is 60mm. The distance between the grid and the most pressing point Small as 120mm. For compressors with mortar transport machinery, such machinery in the material poured, mixed After bonding, the lid before application to the feed gas compressor seal pressure chamber, The maximum mesh width of the screen frame is 70mm. From the stirring blade and the hopper wall Pressing point between the screen frame to minimize the distance the cover is 120mm. If there is no screen frame with the lid open bolt or a day once or several times, should be To ensure that the screen frame when the cover is opened, a stirrer or screw feed device is stopped Stop state, and the machine is not restarted. The agency can not stop the party from simple Type undone. Articulated lid on the screen frame and installed to ensure its positioning in the open Not accidentally switched off. Hopper mouth guards should be to ensure job security, should be installed in accordance with the following Specifications grill. The maximum allowable width of the grid is 70mm, and the screen frame to minimize pinch points Spacing of 150mm. Mesh or max...

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