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GB 25115.6-2010 English PDF

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GB 25115.6-2010: Safety requirements for industrial laundry machinery -- Part 6: Ironing and fusing machine
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GB 25115.6-2010English234 Add to Cart 3 days [Need to translate] Safety requirements for industrial laundry machinery -- Part 6: Ironing and fusing machine Valid GB 25115.6-2010

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Basic data

Standard ID GB 25115.6-2010 (GB25115.6-2010)
Description (Translated English) Safety requirements for industrial laundry machinery -- Part 6: Ironing and fusing machine
Sector / Industry National Standard
Classification of Chinese Standard C68
Classification of International Standard 97.060
Word Count Estimation 12,172
Date of Issue 2010-09-02
Date of Implementation 2011-07-01
Quoted Standard GB 5226.1; GB/T 15706.1; GB/T 15706.2; GB 16754; GB/T 16855.1-2008; GB 25115.1-2010; ISO 13850-1; ISO 13852; ISO 14119-1998; EN 574; EN 626-1; EN 953; EN 1050; EN 1760-1
Adopted Standard ISO 10472-6-1997, IDT
Regulation (derived from) Announcement of Newly Approved National Standards No. 4 of 2010 (total 159)
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This Chinese standard relates to garment and washing machine ironing machine used in the industry and an important risk bonders, mainly provides for the following: crimp ironing machines, cabinet ironing machine, pull-out ironing machines, rotary and other die under a variety of ironing machine. This standard refers to GB/T15706. 1 and GB/T15706. 2 forth the basic requirements, and in accordance with the requirements of industrial washing machines were added to guide designers to make risk assessment of hazardous (see EN1050) and how to select measures to achieve the required level of security. This standard does not apply to auxiliary equipment, such as steam boilers, steam valves, supply piping systems, ventilation systems, feeding and discharge system, as well as to air emissions.

GB 25115.6-2010: Safety requirements for industrial laundry machinery -- Part 6: Ironing and fusing machine


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Safety requirements for industrial laundry machinery.Part 6. Ironing and fusing machine ICS 97.060 C68 National Standards of People's Republic of China Safety requirements for industrial washing machine Part 6. ironing machines and bonders Part 6. Ironingandfusingmachine (ISO 10472-6.1997, IDT) Published 2010-09-02 2011-07-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China issued

Table of Contents

Introduction Ⅲ 1 Scope 1 2 Normative References 1 2 3 Definitions 4 Dangerous 2 4.1 General 2 4.2 Mechanical hazards 3 4.3 Electrical Hazards 3 4.4 3 thermal hazards 4.5 Noise dangerous 3 4.6 bonders dangerous release of harmful fumes caused by 3 4.7 machine design in danger 3 by ignoring the principle of ergonomics caused 4.8 Energy supply system failure or control on the die clamping or accidental movement of the lower die 3 5 pairs of dangerous safety requirements set out in Chapter 4 and/or measures 3 5.1 General 3 5.2 Mechanical hazards 3 5.3 Electrical Hazards 5 5.4 5 thermal hazards 5.5 Noise dangerous 5 5.6 bonders dangerous release of harmful fumes caused 5 5 5.7 machine design in danger due to neglect of the principles of ergonomics caused 5.8 energy supply or control system malfunction 5 6 safety requirements and/or measures of verification 6 87 information about the machine used 7.1 Guidebook 8 7.2 8 warning signs

Foreword

Chapter 5 of this section, Chapter 6, Chapter 7 are mandatory provisions, the rest are recommended provisions. GB 25115 "washing machine of industrial safety requirements" is divided into six parts. --- Part 1. General requirements; --- Part 2. machine laundry and wash; --- Part 3. Tunnel type washing machine and related machinery; --- Part 4. Dryer; --- Part 5. ironing machine, feeding and folding machine; --- Part 6. ironing machines and bonders. This is Part of 6 GB 25115. This section identical with ISO 10472-6.1997 "Safety requirements for industrial washing machines - Part 6. ironing machines and bonders" (English Version). For ease of use, this section following editorial changes made. --- the "ISO 10472 part present" was changed to "GB 25115 of the present portion"; --- some of the formatting has been modified in accordance with the Chinese habit; --- deleted the international standards in the preface and introduction; --- Normative references according to GB/T 1.1-2000 "Standardization Guide Part 1. The structure and preparation of standard rules" of It requires the preparation; --- with a decimal point "." Instead of a comma as the decimal point "." This section was proposed by China Light Industry Federation. This part of the jurisdiction of the National Standardization Technical Committee apparel washing machine. This section was drafted. Zhejiang Huang Yan Garment Machinery Factory, Shanghai Tian Jia Manufacturing Co., Ltd., Shenzhen Shi Machinery Co., Ltd. The main drafters of this section. fairy king, Liu Shoulun, Chen Guanghua. Safety requirements for industrial washing machine Part 6. ironing machines and bonders

1 Scope

This portion of the first part 1 GB 25115 gives significant risk ironing machine and the bonder used in the washing machine and clothing industries Insurance, the main provisions of the following. --- nip formula ironing machines; --- cabinet ironing machine; --- pull-out ironing machine; --- and other rotary die under a variety of ironing machine. This section references GB/T 15706.1 and 15706.2 basic requirements of the GB/T and according to the requirements for an industrial washing machine Supplementary to guide the designer to make the risk assessment (see EN1050) and how to select measures against the risk in order to achieve the required safety level. This does not apply to auxiliary equipment, such as steam boilers, steam valves, supply line systems, ventilation systems, feeding and discharge system, and to Air emissions.

2 Normative references

Terms of the following documents constitute provisions of this section by reference in this part of GB 25115. For dated reference documents Pieces, all subsequent amendments (excluding corrections) or revisions do not apply to this section, however, encouraged to reach under this section To study whether all aspects of the agreement to use the latest versions of these documents. For undated reference documents, the latest versions apply to this section. GB 5226.1 mechanical part of the machine 1 Safety Electrical Equipment. General specification (GB 5226.1-2008, IEC 60204-1. 2005, IDT) GB/T 15706.1 Safety of machinery basic concepts general principles for design - Part 1. Basic terminology and methods (GB/T 15706.1- 2007, ISO 12100-1.2003, IDT) GB/T 15706.2 basic concept and design of the second part of the mechanical General Safety. Principles Technology (GB/T 15706.2-2007, ISO 12100-2.2003, IDT) GB 16754 mechanical emergency stop safety design principles (GB 16754-2008, ISO 13850.2006, IDT) GB/T 16855.1-2008 mechanical safety control system safety components - Part 1. General principles for design (ISO 13849-1. 2006, IDT) GB 25115.1-2010 washing machine of industrial safety requirements - Part 1. General requirements (ISO 10472-1.1997, IDT) ISO 13850-1 emergency stop devices ISO 13852 Safety of machinery - Safety distances to prevent danger zones of the upper limbs ISO 14119.1998 Design and selection of mechanical interlocking belt guards principle EN574 mechanical safety design principles of functional status of the two-hand control device Hazard Part 1 EN626-1 Safety of machinery to reduce the mechanical generation of hazardous substances to health caused by. Principles and machinery specification General requirements EN953 mechanical safety devices (fixed and movable) design and installation Mechanical safety hazard assessment principles EN1050 Part 1 EN1760-1 sensitive mechanical safety guards. mats and pressure sensitive floor design and testing of General

3 Terms and Definitions

The following terms and definitions apply to this part of GB 25115. 3.1 Ironing machine ironingmachine Between the two components, the fabric was hot pressed, flat or so shaped machine; at least one component is heated further, if required To be equipped with steam equipment. 3.2 Bonders fusingmachine Between the two members, the material for pressing, molding to make it smooth, and at least one member is heated to a temperature capable of bonding machine. 3.3 Pressure die pressure-bearingmouldform Coated with one or more layers of fabric ironing machine member, it can be placed, positioned and shaped as required material thereon. Note. Pressure die can be heated, with steam spray means and/or suction means, and/or a blower device. 3.4 Pressure die pressure-generatingmouldform Generating member ironing machine required pressure by interacting with the die pressure. Note. the die is heated usually under pressure, and may be provided with steam injection means and/or suction means. Ironing machine for washing the material having a smooth pressing die Metal ironing surface; drying materials for pressing the die surface is coated with a layer or multilayer fabric. 3.5 Crimp-type ironing machines pressingtypeironingmachine Pressure die relative to the stationary die under pressure to make an arc motion or arc of the linear motor complex ironing machine. 3.6 Cabinet ironing machine cabinetironingmachine Two or more of horizontal movement perpendicular to the movement of the pressing die head vertical pressure die garment therebetween hot press-ironing machine. NOTE. ironing machine cabinet may have a plurality of horizontal or vertical movement of the die under pressure, and thus the entire apparatus requires two or more people to coordinate operations. 3.7 Pull-out ironing machine pul-lushironingmachine Lying horizontal linear motion of the die under pressure to below the pressing die, pressure die (or die pressure) do vertical linear motion of the die (Or pressing die) for hot pressing ironing machine. 3.8 Rotary ironing machine rotaryironingmachine Rotatable pressure die, be moved to different positions on the feeding, cutting, hot pressing ironing machine. 3.9 Upstroke ironing machines uploadtypeironingmachine The pressure die and a pressure die head, lifted by either mechanical or pneumatic pressure die head material is pressed hot ironing machine stereotypes. 3.10 More lower die ironing machine multidownmouldformironingmachine And similar rotary ironing machines, pressure die ironing machine do linear motion.

4 Dangerous

4.1 General A total risk of most industrial washing machines, see GB 25115.1, see this section for the particular hazards and ironing machine bonder The provisions of 4.2 to 4.8. 4.2 Mechanical hazards 4.2.1 All ironing machine and die bonding machine, the lower die and the clamping pressure. --- pressure or impact; --- cabinet, rotary, and a plurality of pull-ironing machine and a lower die bonders lower die and moving the swing. shearing, pressing, impact. 4.2.2 All bonding machine ironing machine and die or the lower die actuator. crushing and shearing. 4.2.3 drops nip of formula ironing machines and die bonders. impact and extrusion. 4.3 Electrical Hazards See GB 25115.1-2010 provisions in 4.2. 4.4 thermal hazards 4.4.1 ironing machine and coated and uncoated bonders hot surfaces. burns. 4.4.2 nip type ironing machines and bonders operator influence steam injection. burns. 4.4.3 nip type ironing machines and bonders affect thermal radiation and conduction operator. burns and burns. 4.5 Noise danger Ironing machine cabinet noise emissions of hazardous air, see in predetermined 25115.1-2010 4.4 GB . 4.6 bonders dangerous release of harmful fumes caused Poisoning. 4.7 machine design in danger due to neglect of the principles of ergonomics caused 4.7.1 caused by improper posture and improper force by the following reasons. --- ironing machine and die bonders lower height and position; --- automatic ironing machine cabinet height and position and the lower die bonders filling head. 4.7.2 lack of local lighting. 4.8 Energy supply system failure or control on the die clamping or accidental movement of the lower die --- mainly the gas source or supply failure; --- control system failure; --- mechanical failure or loss of control. 5 pairs dangerous security requirements set forth in Chapter 4 and/or measures 5.1 General Designers need to consider the provisions of GB 25115.1 general safety requirements and/or measures, and special hazard prescribed by this section And/or measures. 5.2 Mechanical hazards 5.2.1 All ironing machine and die bonders upper die and the lower mold and the pressure of a) crimping formula ironing machines. an upper die should be installed to prevent extrusion without affecting the effective operation of the machine (see GB 25115.1-2010 In 5.1.2) trigger the protection device (such as a shield frame). Example. Trigger device shall. --- is mounted around the upper die or the upper die only when a fixed rear guard, mounted on the front and side; --- minimum height from the upper die at the eaves is 60mm; --- maximum horizontal lower die gap was 75mm; --- having a rigid structure and operation of light pressure; --- When exposed to it before extrusion occurs, can generate a reverse motion; --- only start operating control device, in order to run again. b) the crimping die package type shoe fabric ironing machines. taking at least the following measures to ensure the security, i.e. the die should be controlled in manual or foot Stop - motion control system to reduce the danger zone on the finger can not be inserted at the height of a small force (≤300N) effect. Only when Upper die down to a 6mm gap is smaller than the safety position, the system can be controlled by the type Ⅱ hands meet the requirements of EN574 To release all pressure. Above object can also be achieved by another control system. NOTE. manually operated crimping and bonding machine type ironing machines without these measures. c) cabinet ironing machine. it should provide protection and/or safety devices to prevent the die and a lower die, and moving and stationary lower die member The risk (see 5.1.2 GB 25115.1-2010 in) between. Example. The limiting means (e.g., an opening extending on both sides of the entire height range stopper plate) associated fixing guard, should be less than 6mm by horizontal movement operating. Moreover, it should provide a minimum width of 500mm, a length at least equal to the stroke of the die cushion pressure sensitive or pressure sensitive floor (see EN1760-1), which Two safety devices should occur before the clamping, the lower die is stopped and the movement of the die return; the type of the control operating system by the hands of Ⅱ (In accordance with EN574), in order to start the machine's working cycle, but after working cycle start, no ongoing operation of the control system. This machine should be mounted so that the lower mold is stopped and the mold returns Ⅰ class (in accordance with ISO 13850-1) the emergency stop device. d) rotating cabinet ironing machine. the machine should be fixed to surround the entire protective device, such as a fence, in order to prevent normal operation of the machine, operation To enter the danger zone. Personnel entering the protected area should provide a measure of protection when maintenance, see the attached 25115.1-2010 GB Record A. These measures may include a key switch controls the process of starting the work, and the machine can be clearly seen in the operating position Device. The manufacturer shall describe the measures operators and maintenance personnel security operations to be taken and necessary in the instruction manual Training. e) Pressing the sleeves and trousers ironing machine cabinet. the stopper rod should be protected, between the lower die and moving the lower die holder and the machine Hazardous area between and within the effective operation range of 6mm; limiting rod should enable the mold die and a lower die is moved back Complex working process, the machine can start operation (should meet the EN574) Ⅱ type of control by hands. f) rotary ironing machine, and various other lower die ironing machine. should be protective and/or security device to ensure the elimination of mold and ironing machine Dangerous movement of the movable die of the generated (see 5.1.2 GB 25115.1-2010). Example 1. You can use the protective cover or fence to provide comprehensive protection for hazardous areas. Start control system can be clearly seen in the operator but can not be touched The position of the danger zone (in Appendix A GB 25115.1-2010). Example 2. One or more devices should be used, to prevent the region close to the iron, such as. --- the upper mold die of the bounding box is returned; and --- connected to the fixed upper guard die, preventing access to the danger zone. Through the bars should guard to prevent movement of the next generation die cut area, and impact extrusion (see Appendix GB 25115.1-2010 A). Shall start control system can be clearly seen in the position of the operator but can not reach the danger zone. NOTE. Pressing mold opening and duty cycle should be controlled automatically crimping, rather than manual control. g) upstroke ironing machine. to be taken with a pinch-type ironing machines of the same security measures. Alternatively, equipped in line with GB/T 15706.2 and ISO 14119.1998 in 5.7.2.1 guard interlocking means to ensure that the finished guard When fully closed, the machine can start. Start the machine operation by the guard. For the category of control system, in accordance with 5.8 Claim. h) the above-described apparatus. Means shall be provided for the person get out quickly trapped in the device. Therefore, in these methods, even if the energy supply When the barrier, the upper die, the lower die can be opened, such as. --- manually open the die, the die head between the hinge; --- hydraulic or pneumatic flow line system. Step rescue people trapped on the machine should identify and describe the instruction manual. For pinch type ironing machines, rotary ironing machine, other multiple die and ironing machine upstroke ironing machines without an emergency stop button. 5.2.2 All ironing machine and a die bonder and the lower die actuator a) crimping machine ironing formula. should be fixed protective guard actuator (see 5.1.2 GB 25115.1-2010). Actuator and dangerous for the protection, the lower die means hazardous area, should extend to the movement of the lower die. b) In ironing machine cabinet area. For the lower die drive mechanism at the opening movement of the shield should be, such as by a flexible cover (e.g., rubber, metal, etc.). Warning sign should be provided on the machine, the operator can not stand on the marked cover. This requirement shall be stated in the operating manual. Detailed requirements such as the use of a pressure-sensitive mat or pressure-sensitive floor (see EN1760-1), the user should be based manufacturer in the instruction manual, With a fixed-guard to protect hazardous areas unprotected. c) and a plurality of rotary machines and ironing die bonder. 5.2.1 in the guard, should extend to the transmission means, or to pass A separate mechanism guards (see 5.1.2 GB 25115.1-2010 in). 5.2.3 drops of formula ironing machine crimping die When ironing machine maintenance, installation and maintenance of formula nip, the machine should be provided a brake constraints (such as a support or locking pins), the machine in order to prevent the die Abnormal closure. Should be given detailed information in the instruction manual. 5.3 Electrical Hazards GB 5226.1 required to applies to all types of machines (see the 5.2 GB 25115.1-2010). 5.4 thermal hazards 5.4.1 ironing machine and coated and uncoated bonders hot surface The 5.3 GB 25115.1-2010 protection provided for polishing the die, means should be provided fixed guard against Operator access working surface (see Table 1 GB 25115.1-2010). If the above requirements can not be met due to the need to process, manufacturing Suppliers should draw attention to the risk of heat in the operating manual. In addition, the manufacturer shall set up warning signs in hazardous areas. For fabric-covered upper die and the ironing machine bonders, the fabric surface temperature should not exceed 110 ℃. 5.4.2 Effect of vapor injection operator (nip formula ironing machines) For crimping die type ironing machine may discharge vapor, when the distance between the upper die, lower die injection to less than 50mm Vapor. Thermal radiation and conduction 5.4.3 Effect of the operator (and crimp-type bonding machine ironing machines) Guidebook should provide users with ways to avoid exposure to the operator can not afford to operating temperature environment. It should be described in the user manual guidance, at an ambient temperature of 25 ℃, relative humidity of 65% of the working environment, the normal operating position (from 1200mm, and the horizontal distance of 500mm from the ground of the machine) the temperature should not exceed 35 ℃. The description should be reduced vapor pressure comprising Force, ventilation and other methods. 5.5 Noise danger See the 5.4 GB 25115.1-2010. The compressed air discharge port should be installed exhaust muffler. 5.6 bonders dangerous release of harmful fumes caused Guidebook should be warned, when bonding certain fabrics, may produce harmful fumes. It should provide an exhaust system mounted on the machine mounting Set (see EN626-1). 5.7 machine design in danger due to neglect of the principles of ergonomics caused 5.7.1 improper posture and improper force GB 25115.1-2010 should comply with the recommendations given in 5.6. Local lighting 5.7.2 shortage Guidebook should be given information about the safe and effective operation of lighting required. 5.8 energy supply or control system failure Energy supply or control system failure, or unexpected movement of the lower die, should not lead ironing machine mold. GB 25115.1-2010 is applied to the die 5.7.2 coated fabric ironing machine. Upper die uncoated fabric ironing machine, safety-related control system components should be at least one-fail-safe device (3 categories, see The first chapter 16855.1-2008 6 GB/T ). Close cycle requirements ironing machine, with associated safety components. --- electric control system with at least a double fail-safe device (4 categories, see GB /Chapter 6 of 16855.1-2008 T); --- pneumatic control system with at least a single fail-safe device (3 categories, see GB /Chapter 6 of 16855.1-2008 T). 6 verify the safety requirements and/or measures Following the general safety requirements for verification and GB 25115.1 special requirements of this Chapter 5, Table 1 shows the verification program. Table 1 Verification Project This part of the project according to the terms of test methods 5.2.1 upper die and a lower die 5.2.1a) Crimping type ironing machines Trigger means (guard block) size GB 25115.1-2010 check in 5.1.2 measuring 5.2.1b) Upper die coated fabric ironing machine nip formula Force on the lowered die Stop - automatic control All the working pressure release position Hand control EN574 measuring Check the function and location Location and measurement Exam type, location and function 5.2.1c) Cabinet ironing machine Fixing guard Limiter The pressure-sensitive mat or pressure-sensitive plates Hand control Emergency stop devices GB 25115.1-2010 in 5.1.2 EN1760-1 EN574 GB 16754 Visual inspection and measurement Presentation and checking Measurement and inspection functions Exam type, location and function Presentation and examination papers 5.2.1d) Rotary ironing machine cabinet Fences Key switch Describe safe work procedures GB 25115.1-2010 Appendix A Guidebook Visual inspection and measurement Test and inspection Confirm the contents and correctness 5.2.1e) Pressing sleeves and trousers ironing machine cabinet Limit bar Hand control EN574 Presentation, measurement and inspection functions Exam type, location and function 5.2.1f) Rotary ironing machine, and various other integral lower die Steamer Example 1 Guard fence Fences Start Control Example 2 Trigger means (guard block) partition Start Control GB 25115.1-2010 in 5.1.2 GB 25115.1-2010 Appendix A EN953 ISO 13852 Visual inspection and measurement Visual inspection and measurement Testing and visual inspection Show Visual measuring Testing and visual inspection TABLE 1 (cont.) This part of the project according to the terms of test methods 5.2.1g) Ironing machine upstroke Controlled guard category See in this table crimping formula ironing machines GB/T 15706.1 ISO 14119 5.8 Visual inspection and function Check the manufacturer's technical file 5.2.1h) All of the above devices Methods rescue trapped workers Rescue steps Mark Guidebook Visual Confirm the contents and correctness Visual 5.2.2, the actuator of the lower die 5.2.2a) Crimping type ironing machines Fixing the guard 5.1.2 visually GB 25115.1-2010 5.2.2b) Cabinet ironing machine The flexible cover Warning sign The pressure-sensitive mat or pressure-sensitive plates Details require a fixed guard Guidebook EN1760-1 Guidebook Presentation and checking Confirm the contents and correctness Check function Confirm the contents and correctness 5.2.2c) And a plurality of lower rotary die machine and ironing sticky Sealing machine Separate guard See this table 5.2.1 GB 25115.1-2010 in 5.1.2 5.2.3 Dropping the crimping die type ironing machines Mechanical restraint device Information Guidebook Show Confirm the contents and correctness 5.3 Electrical hazards in 5.2 GB 25115.1-2010 GB 5226.1 5.4.1 Ironing machine and coated and uncoated bonders heat surface Hazardous waste heat The 5.3 GB 25115.1-2010 Guidebook After 30min measuring operation Confirm the contents and correctness 5.4.2 Effect vapor injection operator (nip ironing formula machine) Upper die, lower die distance Interlocking with vapor injection measuring Function test 5.4.3 Effect of thermal radiation and conduction operator (nip Ironing machines and machine type adhesive) Prevent high temperature method and apparatus instruction manual to confirm the content, accuracy and measurement 5.5 Noise hazard Muffler demo Dangerous instruction manual bonders 5.6 release of harmful fumes caused confirm the contents and correctness 5...

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