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GB 25115.2-2010: Safety requirements for industrial laundry machinery -- Part 2: Washing machines and washer-extractors
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Safety requirements for industrial laundry machinery -- Part 2: Washing machines and washer-extractors
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Basic data | Standard ID | GB 25115.2-2010 (GB25115.2-2010) | | Description (Translated English) | Safety requirements for industrial laundry machinery -- Part 2: Washing machines and washer-extractors | | Sector / Industry | National Standard | | Classification of Chinese Standard | C68 | | Classification of International Standard | 97.060 | | Word Count Estimation | 16,197 | | Date of Issue | 2010-09-02 | | Date of Implementation | 2011-07-01 | | Quoted Standard | GB 4706.1; GB 5226.1; GB/T 15706.1-2007; GB/T 15706.2; GB/T 16855.1-2008; GB 25115.1-2010; ISO 13852-1996; ISO 13853; ISO 14119-1998; IEC 60335-2-7; EN 349-1993; EN 953-1997; EN 1037; EN 1050; EN 1760-1; EN 1760-2 | | Adopted Standard | ISO 10472-2-1997, IDT | | Regulation (derived from) | Announcement of Newly Approved National Standards No. 4 of 2010 (total 159) | | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | | Summary | This Chinese standard relates to net volume greater than 60L washer and washing machine is an important risk dehydration. This standard does not apply to washing machines and washer- drawer special risk of requirements. This standard does not apply to the material may be washed in the machine, or internally generated combustible gas explosion hazard requirements. This standard refers to GB/T 15706. 1 and GB/T 15706. 2 set forth the basic requirements, and in accordance with the requirements of industrial washing machines were added to guide designers to make risk assessment of hazardous (see EN 1050) and how to select measures to achieve the required level of security. This standard does not apply to chemical supply pumps, valves and steam supply piping, ventilation systems, material feed system, unloading system and exhaust systems and other auxiliary equipment. | GB 25115.2-2010: Safety requirements for industrial laundry machinery -- Part 2: Washing machines and washer-extractors
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Safety requirements for industrial laundry machinery.Part 2. Washing machines and washer-extractors
ICS 97.060
C68
National Standards of People's Republic of China
Safety requirements for industrial washing machine
Part 2. washing machines and washer-
Part 2. Washingmachinesandwasher-extractors
(ISO 10472-2.1997, IDT)
Published 2010-09-02
2011-07-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China issued
Table of Contents
Introduction Ⅲ
1 Scope 1
2 Normative References 1
2 3 Definitions
Danger 3 4
4.1 General 3
4.2 Mechanical hazards 3
4.3 Electrical Hazards 3
4.4 3 thermal hazards
4.5 Noise dangerous 3
4.6 hazards associated with the material and/or substance 3
4.7 overlooked principles in machine design ergonomics of the dangers 4
4.8 dangerous due to energy supply and control system failure caused 4
4.9 4 pop machine parts accidentally caused hazardous
4.10 and special hazardous isolated machine 4
Specific hazards 4.11 tilting machine 4
5 pairs of dangerous safety requirements set out in Chapter 4 and/or measures 4
5.1 General 4
5.2 Mechanical hazards 4
6 5.3 Electrical Hazards
5.4 thermal hazards 6
6 5.5 dangerous due to noise
5.6 associated with hazardous material and/or substance 6
5.7 machine design principles to ignore the risk of human-induced efficiency 7
5.8 Energy supply and the risk of control failure caused 7
5.9 7 pop machine parts accidentally caused hazardous
Specific hazards isolated machine 7 5.10
Specific hazards tilt machine 7 5.11
6 safety requirements and/or measures of verification 8
For information on the use of the machine 11 7
Foreword
Chapter 5 of this section, Chapter 6, Chapter 7 are mandatory provisions, the rest are recommended provisions.
GB 25115 "washing machine of industrial safety requirements" is divided into six parts.
--- Part 1. General requirements;
--- Part 2. machine laundry and wash;
--- Part 3. Tunnel type washing machine and related machinery;
--- Part 4. Dryer;
--- Part 5. ironing machine, feeding and folding machine;
--- Part 6. ironing machines and bonders.
This is Part of 2 GB 25115.
This section identical with ISO 10472-2.1997 "Safety requirements for industrial washing machines Part 2. Washing and elution machine" (English
Version).
For ease of use, this section following editorial changes made.
--- the "ISO 10472 part present" was changed to "GB 25115 of the present portion";
--- some of the formatting has been modified in accordance with the Chinese habit;
--- deleted the international standards in the preface and introduction;
--- Normative references according to GB/T 1.1-2000 "Standardization Guide Part 1. The structure and preparation of standard rules" of
It requires the preparation;
--- with a decimal point "." Instead of a comma as the decimal point "."
This section was proposed by China Light Industry Federation.
This part of the jurisdiction of the National Standardization Technical Committee apparel washing machine.
This section was drafted. Shanghai Star Air Machinery (Group) Co., Ltd., Shandong Penglai duckling washing Equipment Co., Ltd., Jiangsu Sea Lion Machinery
Group Co., Ltd., Shanghai Hong Fei washing Equipment Co., Ltd. Penglai City Dacheng washing machine.
The main drafters of this section. Wang Yiping, Sun Shoujie, Wu Shixin, Liao Ming, Zhang Yuli.
Safety requirements for industrial washing machine
Part 2. washing machines and washer-
1 Scope
This and Part 1 GB 25115 gives significant risk of the net volume greater than about laundry washing and dehydrating machine and 60L are.
This does not apply to the special risk predetermined drawer type washing machine and elution.
This does not apply to a predetermined hazardous material may be washed or combustible gas explosion inside the machine.
This section references GB/T 15706.1 and essential requirements specified in GB/T 15706.2, the industrial washing machine and according to the requirements
Supplemented to guide the designer to make the risk assessment (see EN1050) and how to select measures against the risk in order to achieve the required safety
level.
This does not apply to the chemical supply pumps, valves, and steam supply duct, the ventilation system, material feed system, unloading system and an exhaust system
And other auxiliary equipment.
2 Normative references
Terms of the following documents constitute provisions of this section by reference in this section GB 25115 and dated reference documents,
All subsequent amendments (excluding corrections) or revisions do not apply to this section, however, encouraged to reach an agreement under this section
Whether the parties to use the latest versions of these documents. For undated reference documents, the latest versions apply to this section.
Safety Part 1 GB 4706.1 household and similar electrical appliances. General requirements [GB 4706.1-2005, IEC 60335-1.
2004 (Ed4.1), IDT]
GB 5226.1 mechanical part of the machine 1 Safety Electrical Equipment. General specification (GB 5226.1-2008, IEC 60204-
1.2005, IDT)
GB/T 15706.1-2007 Safety of machinery basic concepts general principles for design - Part 1. Basic terminology and methods
(ISO 12100-1.2003, IDT)
GB/T 15706.2 basic concept and design of the second part of the mechanical General Safety. Principles Technology (GB/T 15706.2-2007,
ISO 12100-2.2003, IDT)
GB/T 16855.1-2008 mechanical safety control system safety components - Part 1. General principles for design (ISO 13849-1.
2006, IDT)
GB 25115.1-2010 washing machine of industrial safety requirements - Part 1. General requirements (ISO 10472-1.1997, IDT)
ISO 13852.1996 Safety of machinery - Safety distances to prevent danger zones of the upper limbs
ISO 13853 Safety of machinery - Safety distances to prevent danger zones being reached lower limbs
ISO 14119.1998 Design and selection of mechanical interlocking belt guards principle
Safety - Part 2-7 IEC 60335-2-7 Household and similar electrical appliances. Particular requirements for washing machines
EN349.1993 Safety of machinery - Minimum gaps to avoid squeezing the body part
EN953.1997 General requirements for the mechanical safety devices (fixed and movable) design and installation
EN1037 Safety of machinery to avoid accidental activation
Mechanical safety hazard assessment principles EN1050
Part 1 EN1760-1 sensitive mechanical safety guards. the pressure-sensitive and pressure sensitive floor mat General design and testing of
EN1760-2 mechanical safety sensitive protective devices - Part 2. Pressure-sensitive and pressure-sensitive bar edge design and testing General
3 Terms and Definitions
The following terms and definitions apply to this part of GB 25115.
3.1
Washing machine washingmachine
Materials used to complete the washing machine is only operated.
3.2
Elution machine washing-extractor
Materials having a cleaning function and a centrifugal dewatering machine motion.
3.2.1.
Elution stationary machine fixedwasher-extractor
Rigidly fixed to the outer cylinder mounted on the machine frame elution water.
3.2.2.
Machine washed suspension suspendedwasher-extractor
The outer tube is not rigidly fixed but eluting connect the frame by damping system.
3.2.3
Machine washed inclined tiltingwasher-extractor
In the loading and/or unloading process, the outer tube may be in an inclined state of the fixed or floating eluting machine.
3.2.4
Drawer washer-drawer-typewasher-extractor
Two horizontally movable drawer bins, from the lower discharge port of the charge on the frame, the upper hatch unloading machine eluting fixed or floating.
3.2.5
Top loading, vertical axis washer-top-loading, verticalaxiswasher-extractor
Loading door with a vertical plane perpendicular to the axis of the cage eluted machine.
3.3
A front-loading machine front-loadingmachine
Loading door with a horizontal plane perpendicular to the axis of the basket of a washing machine and dryer elution.
3.4
A side-loading machine side-loadingmachine
Loading door plane parallel to the horizontal axis of rotation of the cage or washer-washing machine.
3.5
Isolated machines barriermachine
Loading and unloading position is not in direct contact with (if the wall) of the washing machine or washer-.
3.6
Aseptic machine asepticmachine
For processing infected washing machine or washer-material.
3.7
Infected material infectedwork
There infectious disease or suspected infectious diseases materials have come into contact with people.
3.8
Cage (inner cylinder) cage (basket)
Rotating the container during the washing process of the loading material.
Note. In general, the basket is made of stainless steel mesh, by rigid or flexible bearing support. Regardless of either the cartridge cage (single-chamber machine) may be divided
Cutting two or more warehouse bin (bin multiple machines).
3.9
An outer cylindrical drum
And gates typically a whole, the cage is rotated in the interior of the container.
3.10
G-factor factor G
Is a constant centrifugal acceleration and gravitational acceleration outer diameter of the basket configuration of the measuring point, indicated by G, given by Equation (1).
G = 5.6 × næè
× d (1)
Where.
--- n-number of revolutions per minute, in revolutions per minute (r/min);
D --- cage diameter, in centimeters (cm).
4 Dangerous
4.1 General
There are dangerous for most industrial washing machines see GB 25115.1, see this section for the special danger of washing machines and machine-eluting
The provisions of 4.2 to 4.11.
4.2 Mechanical hazards
4.2.1 rotating cage. extrusion, cut, wound, pulling in and clamped.
4.2.2 manual door outer cylinder. when the door is pressed and sandwiched whereabouts.
4.2.3 Gate (basket and the outer tube). In the process of loading and unloading cages transit intentionally or unintentionally caused by rotation of the tear, shear and sandwich (such as genetically
When the cage is reset).
4.2.4 turn kennel. kennel since no turn cause the machine to lock a collision part pop Further, shear and compression.
4.2.5 Power door outer cylinder. due to collision caused by closed or opened, shear and compression.
4.2.6 instability (due to the unbalanced). collision.
4.2.7 floating washer extractor. suspension squeezed between the outer cylinder member and connected to the machine or the fixing member (e.g., a frame).
4.2.8 blanking and charging apparatus. extrusion, collision.
4.3 Electrical Hazards
See section 4.2 of the provisions of GB 25115.1-2010.
4.4 thermal hazards
4.4.1 hot liquid. liquid splash or spill due cause burns.
4.4.2 loading and unloading hot surfaces around the door. burns.
4.4.3 Thermal. when the door is opened or water shortage, inadvertently supplied charge can cause a burn and scald.
4.4.4 observation window. Since the mirror is broken hot liquid burns.
4.5 Noise danger
Noise may be generated when the risk of dehydration.
4.6 hazardous material and/or related substances
4.6.1 corrosive chemical reactions
Harmful fault of the machine.
4.6.2 Combustion and explosion
4.6.2.1 contain explosive material in the gas. burns.
4.6.2.2 gas or oil heating. burns.
4.6.3 biohazard
4.6.3.1 contact with infected material.
4.6.3.2 machine intrusion contamination of public water supplies of biological or chemical.
4.7 machine design ignored the danger caused by human ergonomics principles
Due to washing machines and washer-added chemicals and loading hopper door inappropriate height, leading to an operator using operator health effects of posture
As well as excessive effort when unloading.
4.8 dangerous due to energy supply and control system failures caused
If the operator (e.g., when machine maintenance) touches the inclined cage during machine or machine park, mechanical hazards enter the danger zone occurs.
Note. This article is deleted in the title of the original international standard of duplicate content.
4.9 dangerous machine parts due to unexpected pop
The power transmission overspeed.
Specific hazards 4.10 and isolated machines
Winding respectively in the two sides of the wall when the operator's interaction, due to the cage, and pulled into the clamped or closed due to the automatic door
Cut and squeeze.
When used as a sterile machine contamination (see 4.6.3.1).
Special machines tilting danger 4.11
4.11.1 tilt manual control. inclined crushing and shearing machines and between the fixing member.
4.11.2 automatic tilt (accidental activation). inclination between the crushing and shearing machines and the fixing member.
4.11.3 loading and unloading. winding.
4.11.4 overturning. squeeze.
4.11.5 Maintenance. pulled in or caught.
5 pairs dangerous security requirements set forth in Chapter 4 and/or measures
5.1 General
Designers need to consider the general safety requirements and measures GB 25115.1-2010 provisions, as well as special hazards and measures prescribed by this section.
5.2 Mechanical hazards
5.2.1 rotating the basket
Horizontal and vertical axis washer loading door and eluted machine operator approaches should prevent the rotation of the cage, and mounting the guard door interlock
Lock (see 5.1.2 GB 25115.1-2010 in). Lock action should ensure that basket rotation when the door is not opened. This protection locks installed
Set may include a drive motor, a time delay, the power spring drive mechanical brake and a motion sensor.
When a time delay is connected to the brake, a brake Guidebook should include details of the test and maintenance instructions.
Must have the appropriate chemical structure prevents the detergent is added into the hopper manually rotating the cage. Any measures taken should be
ISO 13852.1996 specified in Table 4 in the same (as in the bottom of the hopper is provided or fixed guard safety fence, but allows liquid to flow
We should not fall into the hopper).
5.2.2 Manual door outer cylinder
Doorshall suitable means (dampers using hooks or circular) to prevent the door opening upwardly and dangerous accidental dropping CRUSH sandwiched.
The apparatus of claim normal operation when the power failure section.
This measure does not apply to the door in an intermediate weight less than 2kg open top loading washer-vertical axis.
5.2.3 door (outer cylinder and the basket)
When the outer cylinder door in an open position, power is not allowed to tumble or multi-compartment machine side loading basket is positioned. Since the machine
When loading or unloading and moving completely stop close to the danger zone, this requirement can not be considered.
For multi-cartridge machine, the rotation would be dangerous due to gravity, to take measures to prevent its rotation (e.g., when the basket when the door is opened and the outer tube
Mechanical brake, the maximum static load conditions of partial load there is sufficient support).
5.2.4 turn kennel
Measures should be taken to prevent the outer tube after the door is closed and/or the machine is started to be transferred kennel door opened.
These measures may include, for example.
--- the machine to ensure sufficient rigidity to prevent bending assembly;
Should not turn away from the protection device before the mechanical locking cage door --- a locking mechanism seated properly.
Instruction manual should include a detailed method and apparatus maintenance inspection on genetically kennel locked.
5.2.5 Power door outer cylinder
5.2.5.1 closed
Closes automatically avoid danger caused by one of the following methods.
a) prior to closing the door gap is less than 8mm, the door closing force is smaller than 150N, the kinetic energy of less than 10J and a pressure of less than 0.5N/mm2
(See EN953. 6.2.5 in 1997).
b) to avoid close guarding device (see GB 25115.1-2010 in 5.1.2), such as.
--- The GB 25115.1-2010 Appendix A;
--- shield or cover.
c) stopping the movement of the door with the only effective safety device in the closing process (see GB 25115.1-2010 in 5.1.2), such as.
--- electro-sensitive devices;
--- The pressure-sensitive mat or pressure-sensitive floor (see EN1760-1);
--- Consider the trip lever stop time (see EN1760-2).
d) using the stop - when closing the movable control (see 3.26.3 in GB/T 15706.1-2007), which should be located in the operator control
You can clearly see the danger area but can not be touched position.
5.2.5.2 open
The operator can enter the danger zone and/or in the door opening process, any part of the door is greater than the maximum speed of 0.3m/s, Guidebook
Should be given in the design and installation of the fence to prevent dangerous impact information, the fence should not produce new risks.
Alternatively, the manufacturer can provide a stop - moving the control to open the door (see GB/T in 15706.1-2007 3.26.3). The control
System embodiment should be located in the operator can clearly see the danger zone but can not reach locations.
5.2.6 instability
G factor greater than 150 for the fixed type washing machine and all the suspension and wash and elution type washing machine, a spin detecting a load should be installed
It means imbalance around the cage. The apparatus should be set within an acceptable range the unbalanced state, when this range is exceeded, the rotational speed
Degree should be down (e.g., wash down speed).
Should be installed unauthorized person can not make sense device failure.
Test methods unbalanced state of the control system manufacturer should be described in the instruction manual.
Example.
Rigid support fixed on the outer cylinder having a long hole, a sensor rigidly fixed to the machine frame and allowed to penetrate into pores switching arm. Any irregularity of the outer cylinder
The range of movement will cause the sensor switch contacts closed, and to secure a spin speed drops (see FIG. 1).
1 --- outer cylinder;
2 --- cage;
3 --- framework;
4 --- sensors;
5 --- switch arm;
6 --- hole.
Imbalance sensing apparatus of FIG. 1
5.2.7 suspension type washing machine and elution
The minimum distance between the suspension and the fixed outer cylinder member shall meet the EN349.1993 4.2 requirement to avoid squeezing the hand. Alternatively, squeeze
Protected area (see 5.1.2 GB 25115.1-2010 in) by a rigid or flexible protection means.
5.2.8 charge drop and loading equipment
To avoid the above material loading operator or loading device accidentally dropped bring dangerous (e.g., washing machines and washer-tilting means
Mounted above the operator's head or bag delivery chute), should provide protection and/or safety device when the material (see GB in 25115.1-2010
5.1.2). When loading user-owned equipment, the manufacturer shall hazards and appropriate additional security measures described in the instruction manual. Chute should
When designed to lose power, the material will not fall.
5.3 Electrical Hazards
For a net capacity of not less than 150L of machines, electrical design should be consistent with GB 25115.1-2010 specified in 5.2 of GB 5226.1
Requirements.
For machine net volume at 60L ~ 150L, manufacturers decide is the use of GB 4706.1 and IEC 60335-2-7, or mining
25115.1-2010 with requirements specified in 5.2 of GB 5226.1 GB , the manufacturer should select more clearly in the instruction manual.
5.4 thermal hazards
5.4.1 hot liquid
All machines should own heating device to prevent the pressure relief aperture or dangerous vacuum caused, such as by the uncontrolled energy supply
cause. Steam heating machine, the minimum diameter of the relief apertures should be 2.5 times the diameter of the steam supply pipe, but not less than 30mm, relief holes
The entire exhaust system should not cause dangerous human body.
All machines should prevent overfilling of the overflow machine. The size of the overflow should be excluded ensure maximum flow of water, the overflow location should
The water discharged to a safe place.
When the liquid level exceeds the threshold should not be opened along the cylindrical outer door (e.g., be achieved by the outer cylinder and the lock valve interlock or drain level sensor).
For side loading washing machines and washer-, should limit side loading sputtering hot liquid (e.g., by installing a metal barrier).
Adding a washing chemical agents openings should be designed to prevent the discharge of liquid or hot splashes.
5.4.2 hot surface
Thermal loading or unloading on the surface around the door, see 5.3 GB 25115.1-2010.
Technical measures should be taken to the door handle.
5.4.3 Thermal
Energy supply should the water level sensor and control guard locking interlock on the door, see ISO 14119.1998 in Chapter 5.
When the door is opened or the outer cylinder water level not in place, should the supply of thermal energy. The manufacturer shall specify the minimum level of water in the instruction manual.
5.4.4 viewing window
Observation windows should be able to withstand the expected pressure and thermal shock.
The manufacturer shall bear the observation window of the maximum steam pressure and the injection rate or maximum rate of change in liquid temperature instruction manual. Watch
Observation windows should be designed to withstand the highest possible level.
The risk of noise-induced 5.5
See the 5.4 GB 25115.1-2010.
5.6 associated with hazardous material and/or substance
The manufacturer shall washing machine scope (e.g., the material containing the highly volatile solvent processing instruction manual, see
7.1 GB 25115.1-2010 in).
5.6.1 corrosive chemical reactions
Machine application of suitable material to accommodate the desired process (e.g., blue stone washing, staining).
In the instruction manual, it should be indicated in certain circumstances the next chlorate detergent will cause corrosion of components fail.
5.6.2 Combustion and explosion
5.6.2.1 explosive gas
This section does not give technical advice on explosion-proof measures.
The manufacturer shall Shen Ming in the instruction manual, unless specifically designed, washing machines and washer-washing may not be used to produce explosive gases
materials.
5.6.2.2 gas and oil heating
GB 25115.1-2010 Safety requirements in 5.5.2 and/or measures should be used.
For the machine is less than the net volume of 150L, see 5.5.2 claimed in GB 25115.1-2010.
5.6.3 biohazard
5.6.3.1 contact with infected materials
Sterile machines shall be equipped with an interlock to ensure that the sterilization process embodiment, see 14119 ISO .1998 Chapter 5. Interlocking means should be maintained
Permit the outer cylinder to open the door after the sterilization process is complete (for isolation of the machines in the discharge doors see GB 25115.1-2010 5.5.4).
Methods related to user testing disinfection manufacturers should be given in the instruction manual.
Note. For the sterilization process requirements, refer to the relevant national regulations.
5.6.3.2 biochemical contamination of water sources
The manufacturer shall provide a method to prevent the main water supply system of sewage pollution siphon effect, described in the instruction manual in order to draw the user Note
Italian local or national regulations regarding water supply.
5.7 machine design ignored the danger caused by human ergonomics principles
About designing equipment, guidance hopper discharge gate and chemicals height, see 5.6 GB 25115.1-2010 in.
Note. If the risk assessment indicates, loading and unloading when too much effort, the manufacturer shall provide ways to assist the operation (such as a portable unloading equipment), and in the instruction manual
Instructions.
5.8 Energy supply and the risk of control failure caused
5.8.1 Energy supply failure
See 5.7.1 GB 25115.1-2010 in.
Shall be provided to prevent uncontrollable swing, tilt energy supply failure cause (e.g., for supporting the machine during maintenance operations with logs),
Guidebook should include methods on how to use.
5.8.2 control system failure
In addition to the tilt control system member is not less than about safety requirements than Class 2 (see Chapter 6 GB/T 16855.1-2008 in),
For other components of the safety control system required is not less than Class 1. Should start to provide automated testing.
5.9 dangerous machine parts due to unexpected pop
For two or more washing machines and washer-motors, all components can withstand the highest transmission speed allowed by the machine
Under the operation, otherwise, for those low-speed parts overspeed protection should be provided. The washing machine with more than two motors and clutches
And eluted machine, should overspeed sensing means, in order to stop the machine encounter such a situation (such as a pulse ge...
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