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GB 10395.24-2010 English PDF

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GB 10395.24-2010: Agricultural and forestry machinery -- Safety -- Part 24: Slurry tankers
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GB 10395.24-2010English459 Add to Cart 4 days [Need to translate] Agricultural and forestry machinery -- Safety -- Part 24: Slurry tankers Valid GB 10395.24-2010

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Basic data

Standard ID GB 10395.24-2010 (GB10395.24-2010)
Description (Translated English) Agricultural and forestry machinery -- Safety -- Part 24: Slurry tankers
Sector / Industry National Standard
Classification of Chinese Standard B91
Classification of International Standard 65.060.25
Word Count Estimation 20,298
Date of Issue 2010-12-01
Date of Implementation 2011-10-01
Quoted Standard GB 10395.1-2009; GB/T 15706.1; GB/T 15706.2-2007; GB 23821-2009; EN 764
Adopted Standard EN 707-1999, MOD
Regulation (derived from) Announcement of Newly Approved National Standards No. 9, 2010 (No. 164 overall)
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This Chinese standard relates to design and manufacture of various types of semi-mounted, trailed and self -propelled liquid manure fertilization cars, including pneumatic or motorized liquid fertilizer applicator or injection device and method for determining safety requirements. This standard also provides for the safe operation of the manufacturer shall provide the type of information. This standard applies to semi-mounted, trailed and self -propelled liquid manure fertilization car. This standard does not take into account environmental factors.

GB 10395.24-2010: Agricultural and forestry machinery -- Safety -- Part 24: Slurry tankers

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Agricultural and forestry machinery.Safety.Part 24. Slurry tankers ICS 65.060.25 B91 National Standards of People's Republic of China Agricultural and forestry machinery safety Part 24. Liquid manure fertilization car Part 24. Slurrytankers Issued on. 2010-12-01 2011-10-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Table of Contents

Preface Ⅰ 1 Scope 1 2 Normative references 1 3 Terms and definitions 1 4 Safety requirements and/or measures 2 5 Safety requirements and/or safety measures determined 6 6 Use the information 6 (Normative) List of hazardous Appendix A 8 Annex B (informative) Example 12 liquid manure fertilization car

Foreword

All technical content in this section is mandatory. GB 10395 "Forestry Machinery Safety" is divided into. --- Part 1. General; --- Part 2. Dump trailer; --- Part 3. manure applicator; --- Part 4. Forest winch; --- Part 5. driven garden equipment; --- Part 6. Equipment for crop protection; --- Part 7. Combine harvesters, forage and cotton harvesters; --- Part 8. Irrigation pumps and crew; --- Part 9. sowing, planting and fertilizing machinery; --- Part 10. hand (micro) tiller; --- Part 11. Power lawn mower; --- Part 12. Portable powered hedge trimmers; --- Part 13. - behind and hand-held lawn trimmers and lawn edge trimmers; --- Part 14. Powered Shredders and shredding machine; --- Part 15. power with rigid cutting means trimmer; --- Part 16. Potato harvester; --- Part 17. Beet harvesters; --- Part 18. traction winch sprinkler hose; --- 19 parts. center pivot irrigation machines, and translation; --- Part 20. pickup balers; --- Part 21. Power ted machines and rakes; --- Part 22. pre-loading device; --- Part 23. Fixed round silo unloader; --- Part 24. Liquid manure fertilization car; This section is GB 10395 "Agricultural and forestry machinery safety" Part 24, modify the use of EN707.1999 "Agricultural Machinery liquid fertilizer Fertilization bus safety "(in English). This section according to EN707.1999 redrafted with EN707.1999 is a technical difference. --- Cited international standards or European standards our standards, but our standard is not equivalent to international standards or European standards. For ease of use, this section of the EN707.1999 made the following editorial changes. a) "The European Standard" to "this Part"; b) Remove EN707.1999 Foreword and Introduction; c) modify the EN707.1999 range; d) instead of as a decimal by decimal comma ",". ","; e) Remove the EN707.1999 Appendix C "of the European standard EC Directive European relations." Appendix A of this section is normative appendix, Appendix B is an informative annex. This part is proposed by China Machinery Industry Federation. This part of the National Standardization Technical Committee (SAC/TC201) Agricultural machinery centralized. This section drafted by. Chinese Academy of Agricultural Mechanization Sciences. The main drafters of this section. Zhang Xian Sheng, Chen Jun Po, Wong before entering, Lv Shusheng. Agricultural and forestry machinery safety Part 24. Liquid manure fertilization car

1 Scope

GB 10395 of the provisions of this part of the design and manufacture of various types of semi-mounted, trailed and self-propelled liquid manure fertilization vehicles (hereinafter referred to as "Fertilization car"), including pneumatic or motorized liquid fertilizer applicator or injection device security requirements and determination methods. This section also provides factory Type should provide information for safe operation. This section applies to semi-mounted, trailed and self-propelled liquid manure fertilization car. This section does not consider environmental factors.

2 Normative references

The following documents contain provisions which, through reference in this Part of GB 10395, constitute provisions of this part. For dated reference documents Member, all subsequent amendments (not including errata content) or revisions do not apply to this section, however, encouraged to reach under this section Parties to research agreement to use the latest versions of these documents. For undated reference documents, the latest versions apply to this section. GB 10395.1-2009 agriculture and forestry machinery - Safety - Part 1. General (ISO 4254-1.2008, MOD) GB/T 15706.1 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology and methods (GB/T 15706.1- 2007, ISO 12100-1.2003, IDT) GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (ISO 12100-2. 2003, IDT) GB 23821-2009 Safety of machinery - Safety distances to prevent danger zones being reached on the lower limbs (ISO 13857.2008, IDT) EN764 pressure equipment terminology and symbols pressure, temperature and volume

3 Terms and definitions

GB/T 15706.1 and GB/T 15706.2 and established the following terms and definitions apply to this section. NOTE. Appendix B gives an example of FIG fertilization vehicles and their components. 3.1 Liquid manure fertilization car slurrytanker Handling, transport and liquid fertilizer applicator machine. 3.2 Mobile liquid manure fertilization car mechanicalypoweredslurrytanker Perfusion and fertilizer applicator tank provided directly by the energy required to pump the machine. 3.3 Pneumatic liquid manure fertilization car pneumaticalypoweredslurrytanker Body perfusion and fertilizer applicator energy provided by the vacuum generated by the compressor or pneumatic machine required. 3.4 Float position floatingposition In the own weight of liquid manure into the ground an injection device in position. 3.5 Weight transfer position positionwithweighttransfer Under its own weight and vertical downward force of the liquid manure into the ground an injection device in position. 3.6 Perfusion arm filingarm Perfusion with tank support arm pipe. 4 Safety requirements and/or measures 4.1 General Requirements Fertilization car design, this section is no danger involved should follow the principle of GB T 15706.1 /, GB/T 15706.2 requirements. Subject to the provisions of this Part, the vehicle shall comply with GB 10395.1 fertilization and GB 23821-2009 Table 1, Table 3, Table 4 or 6 Provisions. Note. This part of the dynamic stability of the vehicle does not provide for fertilization. 4.2 types of fertilization vehicle requirements 4.2.1 manually operated mechanism Manually operated mechanism 4.2.1.1 applicator operation Tractor or self-propelled vehicle driving position on fertilization should be able to start and stop fertilizing operations. 4.2.1.2 compressor or pump manually operated mechanism Preferably a tractor or self-propelled vehicle driving position on fertilization should be able to operate the air compressor or manually operated pump mechanism. Otherwise, both sides of the body from the output power level of the universal joint shaft axis distance not less than 550mm, and perpendicular to the PTO Section shaft axis position of each set should be a manually operated mechanism on the ground accessible (see Figure 1). Function in different locations manually operated mechanism should be clearly identified. 4.2.2 Tank 4.2.2.1 Guankou The tank should be located opening, the opening size and location, should enable staff without entering the tank will be able to effectively clean the entire tank interior or clear Blocked. Located in the upper part of the tank, a circular opening diameter greater than 400mm or 400mm × 300mm size larger than the rectangle openings shall be provided only The use of tools to dismantle the barrier. Shall not exceed the corresponding aperture grille Guankou size. 4.2.2.2 lid The upper part of the tank lids should by design or installation of a device to prevent it from turning off unexpectedly. Lid hydraulic control, in the tractor or self-propelled vehicle driver's position fertilization should be able to operate manually operated mechanism. Connected to the tractor Then hydraulic hose fittings should be clearly identified. Millimeters 1 --- air compressor or a pump; 2 --- PTO shaft universal joint axis; 3 --- not disposed region compressor or pump manually operated mechanism. A manually operated mechanism is arranged range chart 4.2.2.3 choke spacer Tank volume of not less than 6000L should be equipped with traps separator in accordance with Table 1 requirements. The separator should be perpendicular to the direction of movement of the machine, each The choke spacer block surface area should be at least 2/3 of the tank cross-sectional area (see FIG. 2 example). Table 1 choke separator equipment requirements Tank volume C/L minimum number of choke spacers 6000≤C < 10000 1 10000≤C < 15000 2 C≥15000 3 Example 1 --- tanks circular cross section; 2 --- choke separator. Figure 2 choke spacer example 4.2.2.4 Hose Hose connector perfusion fertilization should be set in the vehicle during transport hose support and reliable means to keep the car at fertilization. 4.2.2.5 perfusion arm Perfusion arm manually operated mechanism (if any) should only be operated in the tractor or self-propelled vehicle driving position fertilization. Driver driving position should be able to see the entire operating range of perfusion arm. 4.2.3 applicator rack or shelf injection 4.2.3.1 swiveling member When requested by the Owner's Manual folding/applicator open frame rack or injection, the injection applicator frame or any part of the frame above the ground shall not exceed Over 4m. Folding/opening operation of the manual operating force should not exceed 250N. Can artificial folding/applicator open frame rack or injection should be installed two handles, handles hinged at the nearest distance of not less than 300mm. only To properly designed and clearly identified, and can handle applicator or injection rack frame is designed as a whole. Such as the use of power-operated, operating mechanism rocker member should stop - motion control (continuous manipulated) type and swung should be located outside the region. In the applicator rack or shelf ends measured injection folding/opening speed should be less than 0.5m/s. Fertilization car should be equipped to prevent the folded transport position of the applicator or injection rack shelf mobile devices. If the locking device is not a direct security Mounted on the cylinder of the hydraulic valve, the valve between the hydraulic pressure of the hydraulic cylinder burst its element should be at least four times the allowable pressure. Locking device and applicator rack or shelf fold injection/Open manipulated by two independent control systems. 4.2.3.2 applicator or injection rack shelf height adjustment Adjust injection applicator frame or frame height required for a manned force should not exceed 250N. As applicator or injection rack shelf height adjustment by the winch, the winch should be self-locking, and the least able to withstand the weight of the applicator rack or shelf injected twice Loads. Winch should be capable of operating on the ground. Such as injection applicator frame or frame height adjustment through the power should be able to operate manually operated mechanism driving position, and the control mechanism should be Stop - motion control (continuous manipulated) type. To ensure the operator from the control circuit failure caused by crushing and shearing hazards fertilization car should be equipped with limit 10mm/s or injection device applicator rack frame does not exceed the rate of decline. Applicator rack or shelf injection should be locked in the repair and maintenance positions. Before you can operate the operating mechanism will be injected into the floating frame position or weight transfer position, the injection device should be in contact with the ground. 4.2.3.3 applicator rack or shelf emptying injection The fertilizer tank should be able to stand with the applicator or injection frame isolated so that the applicator can be rack or shelf injection emptying and easy to transport, maintain a low position, Removal and storage. Applicator rack or shelf stability when injected 4.2.3.4 parking and manned By using the manual information, the fertilization car parked in either direction on a slope of at least 8.5 ° hard ground, applicator frame or injection Shot frame should remain stable. After the manual easy to disassemble and transport roller applicator equipped with rack or shelf injection, injection applicator frame or rack and wheel position should be designed Guarantee applicator rack or shelf stable injection does not occur overturning. This method requires the following tests. the applicator frame by frame or by injection using the instructions provided parked on a flat, level surface, and then Speed of 1m/s frame of the applicator or to the injection through a height of 50mm, a width of not less than the outer rollers spaced rectangular obstacle, the obstacle should Fixed and perpendicular to the applicator frame rack or injection direction of movement on the ground. Applicator rack or shelf injection should be kept upright. 4.2.4 Channel When Guankou located in the upper part of the tank, or for some reason when the operator is required to the upper part of the tank, it should provide the appropriate channel. Applicator or injection rack shelf components can not serve as channels armrest. 4.3 motor vehicle fertilization requirements Fertilizer should be installed to prevent the motor vehicle of high pressure relief device, the overflow device should be met. --- Minimum diameter of 150mm; --- Which is set or arranged so that the liquid will not spill or gas sprayed into the work of the operator position. 4.4 pneumatic vehicle fertilization requirements 4.4.1 lid Fertilization car pneumatic locking mechanism can be set up before the release of pressure in the tank is fully open, in order to prevent lid open in the unconstrained state Means. 4.4.2 Pressure Gauge Car shall be equipped with pneumatic fertilizer in the tractor or self-propelled vehicle driving position on fertilization can gauge readings. Gauge design or location should It is not affected by fertilizer tank and lead to failure, and will not be shut off valve between the tank and pressure gauge. Xu EN764 definition should be marked on the gauge pressure, for example. redlining. Accidental damage to the pressure gauge should be minimized by setting or protection. 4.4.3 Safety Valve Fertilization car should be equipped with pneumatic valve, safety valve should. --- Through the design and adjustment to prevent pressure exceeds EN764 defined allowable pressure more than 10%; --- For protection in order to prevent any arbitrary adjustments to the adjustment mechanism, and are not affected by fertilizer tank and lead to failure; --- Of 150mm, if the fertilizer will be contacted by the safety valve design allows the minimum flow cross-section diameter; --- Of liquid or gas sprayed into the spill is not the operator working position by setting or arrangement; --- By setting or accidental damage protection will be reduced to a minimum. 5 Safety requirements determination and/or safety measures It gives a predetermined value by measuring the size should be determined; the control mechanism should function tests and by measuring the position determination.

6 Use Information

6.1 User's Guide Owner's manual should provide detailed instructions and information fertilize all car maintenance and safe use. Instructions should be consistent GB/T in 6.5 and 8.1 GB 10395.1-2009 provisions 15706.2-2007. Instructions for use should be particularly highlighted the following points. a) the tank near the body will produce toxic and flammable gases, there is a risk of fire equipment disposal, and explains how to avoid this risk; b) safety device (especially the safety valve) should not be unreasonable adjustment and should not fail; c) does not enter the tank body case, remove the tank body stones or other foreign matter should follow the procedures; d) without breathing apparatus or other similar precautions prohibited from entering the tank body; Former e) any intervention vehicle for fertilization or fertilization should tractor vehicle engine flameout; f) use of protective cover intact PTO drive shaft; Former g) fertilization car running, you should ensure that the braking system (if any) is properly connected and working properly; h) the relevant performance parameters of the original tire (load, speed, size and air pressure), and the slope of the corresponding tread; i) with maximum design speed and load needs to be adjusted according to speed, especially in cornering and when driving on the ramp; j) Before transportation, maintenance and storage rack or injection applicator should stand empty; k) Before welding or maintenance tank cleared of toxic and flammable gases should follow the procedures; l) on all manually operated mechanism and operating instructions; m) the transport vehicle fertilizing substances or spraying liquid fertilizer, water, other than water, in particular, can damage the pump, tank, or the material it overloads (Such as lime slurry, liquid manure, etc.) risk; n) To ensure that all information is legible marks on the tank, the tank should be kept clean; o) If the infusion arm and/or applicator rack or shelf injection height of more than 4m, the risks associated with overhead power lines above the body accidental contact. In addition, pneumatic fertilizing vehicle owner's manual should emphasize the following information. p) the tank lid and the opening should be properly closed, and the provisions of tightening torque (unit N · m); q) Check the pressure inside the tank cycle related parameters and inspection methods. visual inspection of welds, pressure gauge and safety valve; r) pressure inside the tank or tank is not empty, the tank storage risk, particularly the risk of fermentation tank leaving memory pressure generated; s) machine maintenance can only be completed by professionals; t) only when the tank is no pressure to operate outside of the tank. 6.2 mark Signs should be consistent GB/T 6.4 in 8.2, 8.3 and GB 10395.1-2009 provisions 15706.2-2007. All vehicles shall be provided with fertilizer include at least the following information in clear and durable markings. --- Manufacturer's name and address; ---Year of manufacture; --- Product name or type of the model; --- Serial number, if any; --- Power input connection rated speed and direction of rotation (indicated by the arrows), if there is; --- Allowable pressure; --- Tank capacity. Applicator rack or shelf quality injection application clear and durable marking signs. Air Compressor logo should be clear, durable, and shall contain at least the following information. ---Serial number; ---flow; ---Year of manufacture; --- Allowable rotational direction of pressure, speed and compressor (indicated by arrows). In addition, fertilization vehicles should also set the following safety signs. --- Tank may be a security flag toxic gases; --- Explosion and toxic hazard safety signs; Prohibit climbing fertilization car safety flag --- work; --- If the infusion arm and/or applicator rack or shelf injection height of more than 4m, the self-propelled machinery or driving position before other fertilizing tank car Section provided with the overhead power lines note the risk of accidental contact of safety signs.

Appendix A

(Normative) Dangerous List Table A.1 gives the list of dangerous based on GB/T 15706.1 and GB/T 15706.2 of. Table A.2 gives the list of dangerous movement generated by the machine. These tables have different meanings set forth in the last column (solutions given in this section) are. --- "Not relevant". the hazard is not a significant risk of the machine. --- "Given". the hazard is significant risk. Specify the terms given solution is determined according to GB/T 15706 General Security Disposal of hazardous guide; it means. ● eliminate or reduce the risk as much as possible through the design; ● take protective measures; ● provide information on residual risks. --- "Section and a". The major danger is the risk of multiple components of the machine. Solution The indicated terms given in disposable Wherein a portion of the risk of parts. The remaining parts of the hazard is a significant risk that the disposal will have to take the risk of Other solutions in this section does not give. --- "Not given". the hazard is significant risk to the machine, but in this part of the drafting process is not considered. Marked "not given" or "part and a" dangerous requirement specified in GB 10395.1, these dangers in Tables A.1 and A.2 last A bar with an asterisk (*) mark. Table A.1 List of Dangerous Danger Relevant provisions GB/T 15706.1 GB/T 15706.2 This section gives Solutions A.1 Mechanical hazards As indicated by the following elements of the workpiece or machine parts caused by. ---shape; ---relative position; --- Quality and stability (potential energy of each element); --- Quality and speed (kinetic energy of each element); --- Insufficient mechanical strength; --- Accumulation of potential energy caused by the following reasons. ● an elastic member (spring); ● liquid or gas under pressure; ● Vacuum 4.2 - - A.1.1 Risk of crushing 4.2 4.2.1,4.2.2 irrelevant A.1.2 cut dangerous 4.2.1,4.2.2 4.2,5.2.1 given in 4.2.3.1,4.2.3.2 A.1.3 cutting or severing hazard 4.2.1,4.2.2 4.2 In the 4.2.3.1,4.2.3.2 Given A.1.4 wound danger 4.2.1,4.2.2 - is given in the 4.2.1.2,6.1 A.1.5 risk of introduction or involvement 4.2.1 4.14,5.2.1, 5.5.3 In 4.2.2.1,4.2.2.2,6.1 Given Table A.1 (CONTINUED) Danger Relevant provisions GB/T 15706.1 GB/T 15706.2 This section gives Solutions A.1.6 Impact hazard 4.2.1 - given in 4.2.3.2 in A.1.7 stab or stabbed hazard 4.2.1 - Irrelevant A.1.8 friction or abrasion hazard 4.2.1 4.3b) not relevant A.1.9 high pressure fluid ejection hazard 4.2.1 - not shown * A.1.10 (machinery and workpiece/workpiece) member projection hazard 4.2.2 4.10 given in the 4.1.1,4.4.3 A.1.11 (mechanical or machine parts) 4.2.2 instability in 4.6 are given in 4.2.3.4 A.1.12 And machinery which (due to the machine's characteristics) of slip, and dumping Fall risk 4.10 5.5.6 are given in the 4.2.4,6.1,6.2 A.2 Electrical Hazard For example caused by the following factors. 4.3 4.9 - A.2.1 4.3 electrical contact (direct or indirect) - are given in 4.2.3.1 A.2.2 electrostatic phenomena 4.3 - Irrelevant A.2.3 Thermal radiation or other phenomena such as short-circuit, overload, etc. Molten particles and chemical effects caused by injection 4.3 - Irrelevant A.3 Thermal hazards resulting in. 4.4 4.8.4 - A.3.1 By flames or explosions that people can contact heat radiation Burns and scalds 4.4 - Not given (and only self-propelled machinery have turn off)* A.3.2 due to heat or cold working environment on the health hazards of 4.4 - Irrelevant A.4 Dangerous due to noise resulting in. 4.5 4.8.4 - A.4.1 Hearing loss (deafness), other physiological disorders (such as loss Balance, loss of consciousness) 4.5 - is not given * A.4.2 interference language communication, auditory signals, etc. 4.5 - Irrelevant A.5 Hazard generated by the vibration (Resulting in a variety of neurological and vascular disorders) 4.6 4.8.4 Not given (and only self-propelled machinery have turn off) A.6 Produced by the radiation danger Especially caused by the following factors. 4.7 - - A.6.1 arc - - irrelevant A.6.2 Laser - - irrelevant A.6.3 ion source radiation 4.7 - is not given A.6.4 machines use high frequency electromagnetic field - - irrelevant A.7 Mechanical processing, use or discharge of materials and substances Dangers arising E.g. 4.8 4.3b) - A.7.1 Since the liquid contact or inhalation of harmful gases, fumes and Danger caused by dust 4.8 - In 4.2.2.1,4.3,6.1,6.2 Given Table A.1 (CONTINUED) Danger Relevant provisions GB/T 15706.1 GB/T 15706.2 This section gives Solutions A.7.2 fire or explosion hazard 4.8 - In 4.4.1,4.4.2,4.4.3, Given in 6.1, 6.2 A.7.3 biological and microbiological (germs or bacteria) hazardous 4.8 - 4.2.2.1 is given in the A.8 Machine design efficiency by neglecting ergonomic principles to produce danger (Mechanical and human features and capabilities of uncoordinated) As caused by the following factors. 4.9 4.8 - A.8.1 unhealthy posture or excessive force 4.9 4.8.2,4.8.5 Not given (and only self-propelled machinery have turn o...

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