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Technical specification for application and issuance of pollutant permit cement industry
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HJ 847-2017
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Basic data | Standard ID | HJ 847-2017 (HJ847-2017) | | Description (Translated English) | Technical specification for application and issuance of pollutant permit cement industry | | Sector / Industry | Environmental Protection Industry Standard | | Classification of Chinese Standard | Z00 | | Word Count Estimation | 45,469 | | Date of Issue | 2017-07-27 | | Date of Implementation | 2017-07-27 | | Regulation (derived from) | Ministry of Environmental Protection Bulletin 2017 No. 33 | | Issuing agency(ies) | Ministry of Ecology and Environment |
HJ 847-2017: Technical specification for application and issuance of pollutant permit cement industry ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
(Discharge permit application and issuance technical specification cement industry)
National Environmental Protection Standard of the People 's Republic of China
Application code for sewage permit application and issuance
Cement industry
Technical specification for application and issuance of pollutant permit
cement industry
2017-07-27 released
2017-07-27 Implementation
Ministry of Environmental Protection released
i directory
Preface ⅱ
1 Scope of application
2 normative reference documents
3 Terms and definitions 2
4 sewage unit basic situation to fill in the requirements
5 Determine the method of determining the discharge and the permissible emission limits
Technical Requirements for Pollution Prevention and Control
7 Self-monitoring management requirements
Requirements for the implementation of environmental management desk and discharge permit
Actual emissions accounting method
10 Compliance Method .32
Appendix A (Informational Appendix) Requirements for production of key areas such as Beijing - Tianjin - Hebei
APPENDIX B (INFORMATION APPENDIX) Possible technologies for the prevention and control of waste gas pollution in cement industry
APPENDIX C (INFORMATION APPENDIX) Possible technologies for pollution prevention and control of cement industry wastewater
Appendix D (Informative Appendix) Annual Report on the Implementation of the Sewage Disposal Unit for Cement Industry
Foreword
In order to implement the Environmental Protection Law of the People's Republic of China, the Law of the People's Republic of China on the Prevention and Control of Atmospheric Pollution,
People's Republic of China Water Pollution Control Law "and other laws and regulations and the" General Office of the State Council on the issuance of control of pollutant discharge permit system
(National Office issued 〔2016〕 81), improve the sewage permit technical support system, to guide and regulate the cement
Industrial sewage unit sewage permit application and issuance work, the development of this standard.
This standard specifies the basic requirements of the application and issuance of the sewage permit for the sewage of the cement industry.
Limit determination, actual emissions accounting, compliance determination method and self-monitoring, environmental management desk and sewage permit
Line report and other environmental management requirements, put forward the cement industry pollution control feasible technical requirements.
Issued by the issuing authority issued a permit, the laws and regulations are clearly prohibited in the construction area, belonging to the state or
Where the local sewage disposal unit or the production equipment of the cement industry has been clearly stipulated to be eliminated or banned, the cement industry
Pollution permit.
Appendix A, Appendix B, Appendix C and Appendix D of this standard are informative.
This standard is the first release.
This standard is organized by the Planning and Finance Department of the Ministry of Environmental Protection and the Ministry of Environmental Protection.
The main drafting unit of this standard. environmental protection department of environmental protection project, China Building Materials Science Research Institute, security
Hui Conch Building Materials Design and Research Institute.
The environmental protection department of this standard approved on July 27,.2017.
This standard has been implemented since July 27,.2017.
This standard is explained by the Ministry of Environmental Protection.
1 sewage permit application and issuance of technical specifications cement industry
1 Scope of application
This standard specifies the basic requirements of the application and issuance of the sewage permit for the sewage of the cement industry.
Limit determination, actual emissions accounting, compliance determination of technical methods and self-monitoring, environmental management accounts and sewage permits
License implementation report and other environmental management requirements, put forward the cement industry pollution control feasible technical requirements.
This standard applies to the guidance of the sewage industry units to fill out the "sewage permit application form" and fill in the relevant application letter
Interest, applicable to the guidance of the issuing authority to determine the cement industry sewage unit sewage permit permit requirements.
This standard applies to the production of cement (clinker), independent of the dust station sewage unit emissions of air pollutants and water pollutants
Sewage Permit Management.
This standard does not provide for the provisions of the discharge of industrial waste water, waste gas or national regulations of the toxic and harmful air pollutants of the cement workers
The other sewage production facilities and discharge ports of the sewage disposal units shall be implemented in accordance with the General Principles of Application for and Application for Discharge Permits.
2 normative reference documents
The contents of this standard refer to the following documents or the terms of the following. Those who do not note the date of the reference file, the effective version of the appropriate
For this standard.
Emission standard of air pollutants in cement industry GB 4915
Comprehensive Emission Standard for Wastewater
Emission standard for odorous pollutants GB 14554
GB 16297 Integrated Emission Standard for Air Pollutants
GB 30485 Cement kiln co-disposal of solid waste pollution control standards
GB 30760 Cement kilns - Technical specifications for synergistic disposal of solid wastes
Determination of particulate matter and sampling method of gaseous pollutants in exhaust gas of fixed pollution sources GB/T 16157
GB/T 31962 Sewage Discharge Standard for Urban Sewerage
Determination of non - methane total hydrocarbons in the exhaust gas of fixed sources - Gas chromatographic method
Technical Guidelines for Unorganized Emissions Monitoring of Air Pollutants
Determination of Sulfur Dioxide in Fixed Air Pollutants by HJ/T 57
HJ/T 75 fixed pollution sources flue gas discharge continuous monitoring technical specifications (Trial)
HJ/T 76 fixed pollution source flue gas emissions continuous monitoring system technical requirements and testing methods (Trial)
Technical specification for surface water and wastewater monitoring
Technical specification for manual monitoring of ambient air quality
HJ/T 353 water pollution source on-line monitoring system installation technical specifications (Trial)
HJ/T 354 Water Pollution Source Online Monitoring System Acceptance Technical Specification (Trial)
HJ/T 355 water pollution source on-line monitoring system operation and assessment of technical specifications (Trial)
HJ/T 356 Water pollution source online monitoring system data validity judgment technical specification (Trial)
Technical specification for HJ/T 397 fixed source exhaust gas monitoring
Technical code for environmental protection of solid waste in 2HJ 662 cement kiln
General guidelines for self - monitoring of sewage disposal units
General rules for application and issuance of emission permits
HJ □□ -20 □□ Self-monitoring technical guidelines for sewage discharge units Cement industry
HJ □□ -20 □ □ Environmental Management Account and Discharge Permit Implementation Report Technical Specification (Trial)
"Fixed pollution source pollution permit classification management directory"
"Pollution source automatic monitoring facilities operation and management approach" (Central [2008] No. 6)
"Notice on the Implementation of Special Limitation of Emissions of Air Pollutants" (Ministry of Environmental Protection Notice No. 14 of.2013)
"Technical Guidelines for Pollution Prevention and Control of Cement Industry (Trial)" (Ministry of Environmental Protection Notice No. 81 of.2014)
"Cement kiln synergistic disposal of solid waste pollution prevention and control technology policy" (Ministry of Environmental Protection Notice No..2016, No. 21)
Guidelines for the Examination of Permit for the Management of Hazardous Wastes in Cement Kiln (Ministry of Environmental Protection Notice No. 22 of.2017)
"Standardization of sewage outfall technical requirements (Trial)" (State Environmental Protection Agency Environmental Protection [1996] No. 470)
"Notice on the Issuance of the Interim Provisions on the Administration of Pollution Permit" (Ring Water [2016] No. 186)
"On the implementation of thermal power, paper industry and the Beijing-Tianjin-Hebei pilot cities elevated source sewage permit management notice" (ring
Water body [2016] 189)
Notice on Strengthening the Automatic Monitoring of Elevated Source Pollutants in Beijing, Tianjin and Hebei Provinces
number)
3 terms and definitions
The following terms and definitions apply to this standard.
3.1 cement industry pollutant emission unit
Refers to the cement (clinker) manufacturing and independent grinding station sewage units. Among them, cement (clinker) manufacturing includes clinker production and
Its supporting raw materials mines, bulk cement (clinker) transport, etc., and in the clinker production at the same time the use of cement kiln solid
Body waste for harmless disposal process.
3.2 Permissible emission limits
Refers to the maximum discharge concentration and maximum emissions of pollutants discharged by the pollutant discharge unit as specified in the pollutant discharge permit.
3.3 special periods of time periods
Refers to the national and local deadline for compliance with the planning and other relevant environmental management regulations, the sewage unit emissions of pollutants
There are special requirements for the period, including heavy pollution during the weather and winter shelter.
4 sewage unit basic situation to fill the requirements
4.1 Basic principles
The sewage pollution unit of the cement industry shall, in accordance with the requirements of this standard, report on the "sewage pollution management information platform reporting system"
License application form "in the corresponding information table. Fill in the system drop-down menu is not included, the local environmental protection authorities have
3 provisions need to fill in or sewage units that need to fill in the report, you can add content.
The administrative requirements of the provincial environmental protection department in accordance with the increase in environmental quality requirements shall be filled in the "
Environmental management departments to increase the management content "column.
The pollutant discharge unit shall, when filling in the application information, assess the current situation of the pollution discharge and the environmental management,
Change the measures, and fill in the sewage permit management information platform reporting system "corrective measures" column.
The pollutant discharge unit shall fill in the basic situation according to the actual situation and pay the authenticity, legitimacy and integrity of the application materials.
legal liability.
4.2 Sewage Unit Basic Information
The basic information of the sewage unit should be filled in the name of the unit, postal code, industry category (fill in the choice of "cement manufacturing"),
Whether it is put into production, put into operation date, production and operation site latitude and longitude, whether the location is a key area, whether the impact of environmental impact
Re-file and file number (filing number), whether the local government on the violation of the project identification or filing documents and its document number,
Whether there is a total pollutant distribution plan document and its document number, total sulfur dioxide (t/a), total nitrogen oxides
(T/a), the total amount of particulate matter (t/a), the total amount of chemical oxygen demand (t/a), the total amount of ammonia (t/a)
Other pollutant aggregate indicators (if any) and so on.
4.3 Major products and production capacity
4.3.1 The main production unit, the main process, production facilities and facilities parameters
The main production units, the main process and the name of the production facilities and the facilities parameters are listed in Table 1.
Table 1 Major units of production units, main processes, production facilities and facilities in the cement industry
The main production unit of the main process production facilities and facilities parameters
Mining
Blasting system DTH drill, other footage. m/h
Broken system
Jaw crusher, impact crusher, hammer crusher when the output. t/h
Sieve particle size. mm
Conveyor belt, other conveying capacity. t/h
Clinker production
Broken system
Jaw crusher, hammer crusher, impact crusher, other Taiwan when the output. t/h
Sieve particle size. mm
Storage and pre - homogenization
Limestone yard, aluminum raw material yard, siliceous material yard, iron original
Storage yard, raw coal yard, raw material library, clinker library, other yard
Reserves. t
Volume. m3
Raw material preparation system
Ball mill, roller press
Cylinder diameter. m
Length of cylinder. m
Vertical raw mill, other disc diameter. m
Pulverized coal preparation system
Ball mill
Cylinder diameter. m
Length of cylinder. m
Vertical mill, other disc diameter. m
Clinker calcination system preheater
Number of columns. column
Series. Level
4 Continued
The main production unit of the main process production facilities and facilities parameters
Clinker production
Clinker calcination system
Precalciner
Cylinder diameter. m
Effective volume. m3
Cement kiln
Cylinder diameter. m
Length of cylinder. m
Cooler area. m2
Waste heat power generation system
SP or PH boiler, AQC boiler, steam turbine rated evaporation. t/h
Generator rated power. MW
Cooling tower, other cooling water. m3/h
Conveyor system
Conveyor belt, bucket, other transport capacity. t/h
Transfer station /
Co-disposition
Storage system solid waste storage tank, storage tank, storage warehouse, storage, other
Reserves. t
Volume. m3
Pretreatment system
Crusher, sieve, wind election machine, drying machine when the output. t/h
Gasifier, hot plate furnace, other cylinder diameter. m
Conveyor system
Conveyor belt, bucket, screw conveyor capacity. t/h
Transfer station, other /
Cement grinding
Storage system gypsum yard, fly ash library, cement library, other mixture yard
Reserves. t
Volume. m3
Broken system
Crusher production. t/h
Sieve particle size. mm
Cement grinding system
Ball mill, roller press, separator
Cylinder diameter. m
Length of cylinder. m
Vertical cement grinding disc diameter. m
Cement packaging system
Packaging machine production. t/h
Bulk machine bulk capacity. t/h
Material drying system dryer
Cylinder diameter. m
Length of cylinder. m
Conveyor system
Conveyor belt conveying capacity. t/h
Transfer station, other /
Common unit
Water treatment system Softened water preparation equipment, other hours Preparation. t/h
Conveyor system conveyor belt, transfer station, other conveying capacity. t/h
Loading and unloading system loading and unloading ship transport capacity. t/h
4.3.2 Production facility number
The sewage unit shall fill in the number of the internal production facility. If the sewage unit has no internal production facility number,
Thermal power, paper industry and Beijing-Tianjin-Hebei pilot cities elevated source sewage permit management notice "(ring water body [2016] 189
No. 4, "Fixed pollution sources (water, atmospheric) coding rules (for trial)" are numbered and reported.
54.3.3 Product name
Divided into clinker, cement.
4.3.4 Production capacity and unit of measurement
Production capacity as the main product design capacity, not including national or local government to be eliminated or banned capacity. Clinker production
The unit of measurement can be t/d, and the unit of measurement of cement production capacity is t/a.
4.3.5 Design annual production time
Environmental impact assessment documents and approval, the local government on the violation of the project identified or filing documents to determine the number of years of production.
4.3.6 other
If the sewage unit needs to be described, it can be filled in.
4.4 Main raw and auxiliary materials and fuels
4.4.1 Species
Divided into raw materials, fuel.
4.4.2 Raw materials
4.4.2.1 Name
Clinker production is divided into calcareous raw materials (limestone, chalk, marble, calcareous mudstone, carbide slag, other), iron
Quality raw materials (sulfuric acid slag, iron ore, converter slag, other), silica correction raw materials (diatomaceous earth, diatomite, sandstone,
Pebbles, fly ash, siltstone, river sand, others), aluminum correction raw materials (electric slag, bauxite, gangue, iron
Soil, slag loess, clay, shale, mudstone, siltstone, river mud, fly ash, others).
Coordinated disposal is divided into hazardous waste, domestic waste (including waste plastics, waste rubber, waste paper, waste tires, kitchen, other),
Municipal and industrial sewage treatment sludge, animal and plant processing waste, contaminated soil, emergency waste.
Cement grinding is divided into clinker, retarder (natural gypsum, phosphogypsum, gypsum, other), mixed material (fly ash,
Granulated blast furnace slag, sandstone, limestone, volcanic ash, waste rock, electric slag, sintered coal gangue, others).
Other accessories include the process of adding materials and waste gas, waste water pollution control process to add the chemicals,
Such as. ammonia, urea, hydrated lime, additives, other.
4.4.2.2 Design Year Use
Should be filled with raw and auxiliary materials designed annual use.
4.4.2.3 Ingredients
Cement industry sewage units should fill the main raw and auxiliary materials, the proportion of sulfur; synergistic disposal of hazardous waste cement (clinker)
The production of sewage units should also be based on the characteristics of hazardous waste, fill in chlorine, fluoride, mercury, thallium, cadmium, lead, arsenic, beryllium, chromium,
Antimony, copper, cobalt, manganese, nickel, vanadium and other toxic and harmful components accounted for. Can refer to the design value or the actual use of the previous year to fill in the report.
4.4.3 Fuel
4.4.3.1 Name
6 divided into coal, diesel, heavy oil, other.
4.4.3.2 Design year usage
Should be reported to the fuel design year use.
4.4.3.3 Ingredients
Should fill in the fuel ash, sulfur, volatile, calorific value, can refer to the design value or the actual use of the previous year reported.
4.4.4 other
If the sewage unit needs to be described, it can be filled in.
4.5 production of sewage links, pollutants and pollution control facilities
4.5.1 General principles
Waste gas production and emission links, pollutants and pollution control facilities, including production facilities corresponding to the pollution-producing areas, the type of pollutants,
Emissions (organized, unorganized), pollution control facilities, whether viable technology, discharge port number,
Whether the specification and discharge type.
Wastewater includes waste water type, pollutant type, emission destination, pollution control facility, whether it is feasible technology,
Number, discharge port settings are standardized and discharge port type.
4.5.2 Exhaust gas
4.5.2.1 Contamination links
Mining, including limestone crushing and other ventilation production equipment.
Clinker production including cement kiln and kiln exhaust heat utilization system (kiln tail), cooler (kiln head), dryer (mill),
Coal mill and other ventilation production equipment.
The co-disposal includes storage, pretreatment, bypass (if any) exhaust facilities.
Cement grinding, including dryer (if any), crusher, mill, packaging machines and other ventilation production equipment.
Common units include transfer stations, loading and unloading machines and other ventilation equipment.
4.5.2.2 Pollutant species
According to GB 4915, GB 30485, GB 14554 and other standards and "cement kiln co-disposal of hazardous waste business license
Review guidelines "(Ministry of Environmental Protection Notice No. 22 of.2017) to determine the pollutants generated from the waste gas pollution, as shown in Table 2.
Where local emission standards are required, it is determined in accordance with local emission standards.
4.5.2.3 Name of governance facility
Including dust removal system, desulfurization system (if any), denitrification system, cement kiln co-disposal of solid waste production line also package
Including storage, pre-treatment facilities, such as exhaust gas treatment facilities.
4.5.2.4 Pollution control process
Including dust removal facilities (three electric field electrostatic precipitator, four electric field electrostatic precipitator, five electric field electrostatic precipitator; fiberglass bag
Dust collector, polyester bag filter, Nomex bag filter, polyimide bag filter, polytetrafluoroethylene bag in addition to
7 dust, other bag filter; electric bag composite dust collector; other), desulfurization facilities (dry, semi-dry, wet), off
Nitrification facilities (low nitrogen combustion, graded combustion technology, SNCR, others), synergistic disposal of solid waste project storage, pretreatment
Equipment of the governance facilities (activated carbon adsorption method, biological deodorization method, into the cement kiln high temperature zone incineration, other) and so on.
4.5.3 Wastewater
4.5.3.1 Category
Wastewater includes the production of waste water and domestic sewage, in which the production of waste water in accordance with the main production unit is divided into.
Clinker production, including equipment cooling sewage, waste heat power generation boiler circulating cooling water, auxiliary production wastewater (machine waste
Water, etc);
The co-disposal also inc...
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