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GBZ42023.1-2023: Reliability of industrial automation devices and systems - Part 1: Assurance of automation devices reliability data and specification of their source
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Reliability of industrial automation devices and systems - Part 1: Assurance of automation devices reliability data and specification of their source
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Basic data | Standard ID | GB/Z 42023.1-2023 (GB/Z42023.1-2023) | | Description (Translated English) | Reliability of industrial automation devices and systems - Part 1: Assurance of automation devices reliability data and specification of their source | | Sector / Industry | National Standard | | Classification of Chinese Standard | N10 | | Classification of International Standard | 25.040 | | Word Count Estimation | 22,279 | | Date of Issue | 2023-11-27 | | Date of Implementation | 2024-06-01 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GBZ42023.1-2023: Reliability of industrial automation devices and systems - Part 1: Assurance of automation devices reliability data and specification of their source
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GB /Z 42023:1-2023: Industrial automation equipment and system reliability Part 1: Automation equipment reliability data assurance and source specifications
ICS 25:040
CCSN10
National Standardization Guiding Technical Documents of the People's Republic of China
Industrial automation equipment and system reliability
Part 1: Automation equipment reliability data
Guarantee and source specifications
(IEC TS63164-1:2020,IDT)
Published on 2023-11-27
2024-06-01 Implementation
State Administration for Market Regulation
Released by the National Standardization Administration Committee
Table of contents
Preface III
Introduction IV
1 Scope 1
2 Normative references 1
3 Terms, definitions and abbreviations 1
4 Representation form of reliability data 3
5 Consistency 4
6 Reliability data assurance requirements 4
Appendix A (informative) Methods for collecting reliability data on site 7
Appendix B (Informative) Calculation of MTTF and MTBF of a device or subsystem via lambda 10
Appendix C (informative) Differences between systematic failures and random hardware failures 13
Reference 16
Foreword
This document complies with the provisions of GB/T 1:1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents"
Drafting:
This document is Part 1 of GB /Z 42023 "Reliability of Industrial Automation Equipment and Systems": GB /Z 42023 has released the following
part:
---Part 1: Automation equipment reliability data assurance and source specifications;
---Part 2: System Reliability:
This document is equivalent to IEC TS63164-1:2020 "Reliability of Industrial Automation Equipment and Systems Part 1: Automation Equipment Reliability
"Reliability Data Assurance and Source Specifications", the document type was adjusted from IEC 's technical specifications to my country's national standardization guiding technical documents:
Please note that some content in this document may be subject to patents: The publisher of this document assumes no responsibility for identifying patents:
This document is proposed by China Machinery Industry Federation:
This document is under the jurisdiction of the National Industrial Process Measurement Control and Automation Standardization Technical Committee (SAC/TC124):
This document was drafted by: Institute of Comprehensive Technology and Economics of Mechanical Industry Instrumentation, Shenyang University of Technology, Shenyang Automation, Chinese Academy of Sciences
Research Institute, Kaos Industrial Intelligence Research Institute (Qingdao) Co:, Ltd:, Beijing University of Aeronautics and Astronautics, Chongqing Sichuan Instrument Automation Co:, Ltd:, Zhejiang
Jiangzhongkong Technology Co:, Ltd:, Shanghai Instrument and Automatic Control System Inspection and Testing Institute Co:, Ltd:, Liaoning University, Beijing Institute of Science and Technology
Institute of Urban Safety and Environmental Science, Beijing Angle Power Technology Co:, Ltd:, China Software Evaluation Center (Software of the Ministry of Industry and Information Technology
with the Integrated Circuit Promotion Center), Suzhou Tuokang Automation Technology Co:, Ltd:, the Fifth Research Institute of the Ministry of Industry and Information Technology, Siemens (China) Co:, Ltd:
Company, Beijing Cyber Industry Information Technology Research Institute Co:, Ltd:
The main drafters of this document: Ding Lu, Wang Chengcheng, Zhang Xiaoling, Xu Aidong, Song Yan, Sun Bo, Huang Yunbiao, Ren Taolin, Qiao Jingyu, Xie Yalian,
Feng Qiang, Jin Jianghong, Chen Yu, Guo Yongzhen, Zhang Qingjun, Meng Linghui, Li Jia, Wang Shanshan:
Introduction
Reliability data from automation equipment is often used by evaluators and system integrators to predict overall system performance: Therefore, how
Obtaining this data becomes a primary concern for evaluators and system integrators: This document provides guidance to equipment manufacturers such as
How to present equipment reliability data and clearly state the data sources to support evaluators and system integrators to apply it most effectively: this
In addition, this document also contains a series of reference conditions:
This document defines three methods for obtaining data:
1) Calculation: This is the preferred method for electronic devices:
2) On-site observation equipment: If there is no relevant data to support the prediction under the calculation method, this method becomes the preferred method:
3) Laboratory testing: This is the preferred method for mechanical and electromechanical equipment, except when evaluating equipment in low demand mode (see
3:5:16 of GB/T 20438:4-2017):
Note: Aging and running-in are not within the scope of this document and will be addressed in subsequent documents:
This document is Part 1 of GB /Z 42023 "Reliability of Industrial Automation Equipment and Systems", which is equivalent to IEC TS63164-1:
2020, focusing on reliability data, including the guarantee of reliability data and the collection method of field reliability data: How to calculate and implement
Laboratory test methods to obtain data will be defined in other documents: This document focuses on random hardware failures: However, in the field
During the data collection process, it is difficult to distinguish between random hardware failures and systematic failures:
GB /Z 42023 is planned to consist of three parts:
---Part 1: Automation equipment reliability data assurance and source specifications: The purpose is to provide automation equipment reliability data
Guaranteed guidance:
---Part 2: System Reliability: The purpose is to guide users to calculate system reliability indicators:
---Part 3: User Guide: The purpose is to guide users in reliability calculation and testing:
Industrial automation equipment and system reliability
Part 1: Automation equipment reliability data
Guarantee and source specifications
1 Scope
This document provides guidance on the assurance of reliability data for automation equipment: If the data is obtained through calculation, this document gives details
calculation method: If data are obtained through field equipment observations, this document provides methods for making observations and estimations: If it is through actual
Data are obtained from laboratory tests: This document gives detailed test methods and test conditions:
This document defines the representation of the data:
The premise of this document is that components do not need to be run-in before full use:
If the device is used in functional safety scenarios, please see IEC 61508 (all parts) and related documents:
2 Normative reference documents
The contents of the following documents constitute essential provisions of this document through normative references in the text: Among them, the dated quotations
For undated referenced documents, only the version corresponding to that date applies to this document; for undated referenced documents, the latest version (including all amendments) applies to
this document:
GB/T 5080:1-2012 Reliability test Part 1: Test conditions and statistical test principles (IEC 60300-3-5:2001,
IDT)
GB/T 34987-2017 Weibull analysis (IEC 61649:2008, IDT)
IEC 60300-3-2:2004 Dependability Management Part 3-2: Application Guide Field Dependability Data Collection (Dependabili-
3 Terms, definitions and abbreviations
3:1 Terms and definitions
The following terms and definitions apply to this document:
3:1:1
Output with the supporting information needed to ensure that reliable data can be trusted, verified and audited:
3:1:2
B10thresholdB10threshold
10% of the time components fail:
Note 1: The applicable time interval depends on the nature and use of the asset, such as operating time, operating hours, number of cycles, etc:
Note 2: In this document, the average failure rate is obtained by dividing 10% by the B10 threshold [unit is hour (h)]: Ignoring the effects of early failure, it is generally considered that failure
The rate increases significantly only after B10:
Note 3: Once the B10 threshold is reached, the failure rate of pneumatic and electromechanical components is considered unacceptable:
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