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Reliability of industrial automation devices and systems - Part 2: System reliability
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GB/Z 42023.2-2022
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Basic data | Standard ID | GB/Z 42023.2-2022 (GB/Z42023.2-2022) | | Description (Translated English) | Reliability of industrial automation devices and systems - Part 2: System reliability | | Sector / Industry | National Standard | | Classification of Chinese Standard | N19 | | Classification of International Standard | 25.040.40 | | Word Count Estimation | 18,165 | | Date of Issue | 2022-10-14 | | Date of Implementation | 2023-05-01 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration |
GBZ42023.2-2022: Reliability of industrial automation devices and systems - Part 2: System reliability ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
GB /Z 42023.2-2022
Reliability of industrial automation devices and systems -- Part 2.System reliability
ICS 25.040.40
CCSN19
National Standardization Guiding Technical Document of the People's Republic of China
Industrial Automation Equipment and System Reliability
Part 2.System reliability
Part 2.Systemreliability
Published on 2022-10-12
2023-05-01 Implementation
State Administration for Market Regulation
Released by the National Standardization Administration
directory
Preface III
Introduction IV
1 Scope 1
2 Normative references 1
3 Terms and Definitions, Abbreviations 1
4 System reliability 3
5 System reliability calculation 3
Appendix A (Informative) Typical Automation System Example 8
Appendix B (Informative) Methods to Improve System Reliability 11
Reference 13
foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for Standardization Work Part 1.Structure and Drafting Rules of Standardization Documents"
drafted.
This document is part 2 of GB /Z 42023 "Industrial Automation Equipment and System Reliability". GB /Z 42023 has issued the following
part.
--- Part 2.System reliability.
This document is equivalent to IEC TR63164-2.2020 "Industrial Automation Equipment and System Reliability Part 2.System Reliability".
The document type is adjusted from IEC technical report to my country's national standardization guiding technical document.
Please note that some content of this document may be patented. The issuing agency of this document assumes no responsibility for identifying patents.
This document is proposed by China Machinery Industry Federation.
This document is under the jurisdiction of the National Technical Committee on Standardization of Industrial Process Measurement Control and Automation (SAC/TC124).
This document is drafted by. Institute of Mechanical Industry Instrumentation Comprehensive Technology and Economics, Shenyang University of Technology, Shenyang Automation, Chinese Academy of Sciences
Research Institute, Kaos Industrial Intelligence Research Institute (Qingdao) Co., Ltd., Beihang University, Chongqing Chuanyi Automation Co., Ltd.,
Zhejiang Supcon Technology Co., Ltd., Shanghai Instrumentation Automatic Control System Inspection and Testing Institute Co., Ltd., Liaoning University, Beijing Science and Technology
Research Institute of Urban Safety and Environmental Sciences, Beijing Corner Power Technology Co., Ltd., China Software Evaluation Center (Software of the Ministry of Industry and Information Technology)
Software and Integrated Circuit Promotion Center), Suzhou Tuokang Automation Technology Co., Ltd., Siemens (China) Co., Ltd., Beijing Cyber Industry Information Technology Co., Ltd.
Technology Research Institute Co., Ltd.
The main drafters of this document. Ding Lu, Wang Chengcheng, Zhang Xiaoling, Xu Aidong, Tang Chun'e, Song Yan, Sun Bo, Huang Yunbiao, Ren Taolin, Qiao Jingyu,
Xie Yalian, Feng Qiang, Jin Jianghong, Chen Yu, Guo Yongzhen, Zhang Qingjun, Li Jia, Wang Shanshan.
Introduction
In the context of intelligent manufacturing, new production models such as mass customization based on interconnected factories require real-time interconnection, frequent switching and cross-layer
secondary integration. Therefore, reliability is an important requirement of factory automation systems. Reliability data for automated systems is the basis for maintenance planning, e.g.
Such as inventory of spare parts for production lines. An automation system usually consists of several different devices or machines in series, parallel or mixed.
GB /Z 42023 "Industrial Automation Equipment and System Reliability" provides guidance for system integrators to evaluate the reliability of the entire system. It is planned to consist of two parts
constitute.
--- Part 1.Guarantee of automation equipment reliability data and its source specification. The purpose is to standardize the reliability of automation equipment
data.
--- Part 2.System reliability. The purpose is to standardize the calculation method of system reliability.
This document focuses on calculating the failure rate or reliability index of a system based on the failure rate or reliability index of a single device of the system structure.
This helps system integrators or designers calculate the reliability of the entire system based on the reliability indicators of individual devices.
Industrial Automation Equipment and System Reliability
Part 2.System reliability
1 Scope
Based on reliability data for individual equipment and/or subsystems and the representation of the data, this document provides information that can be simplified as series, parallel
Guidelines for calculating reliability data for automated systems that are linked or hybrid.
Note. This process is only for the reliability of automated systems, not systems embedded with automated systems, such as process factories.
Reliability is included in reliability, and this document focuses on random hardware failures that affect reliability. Credibility is a time-dependent
Generic term for quality characteristics, including, in addition to reliability, availability, recoverability, repairability, repair support performance, and in some cases
other characteristics, such as durability, functional safety and cybersecurity, but these are outside the scope of this document.
2 Normative references
There are no normative references in this document.
3 Terms and Definitions, Abbreviations
3.1 Terms and Definitions
The following terms and definitions apply to this document.
3.1.1
automationsystem
In the process industry for monitoring and controlling production equipment, DCS or PLC-based systems, including controllers using fieldbus technology
control system.
Note. When referring to "system" in this document, it means "automation system", DCS is distributed control system, PLC is programmable control system.
[Source. GB/T 25928-2010, 2.1, with revisions and notes added]
3.1.2
B10 threshold B10threshold
10% of the time a component fails.
Note 1.The applicable time interval depends on the nature and use of the asset, which can be operating time, operating hours, number of cycles, etc.
Note 2.In this document, the average failure rate is obtained by dividing 10% by the B10 threshold (in hours). Ignoring the effect of early failure, it is usually considered that the failure rate
Significant increase only after B10.
Note 3.Once the B10 threshold is reached, the failure rate of pneumatic and electromechanical components is considered unacceptable.
3.1.3
dependability
The ability to perform as required when required.
Note 1.Credibility includes availability (192-01-23), reliability (192-01-24), recovery (192-01-25), maintainability (192-01-27) and maintenance support
(192-01-29), and in some cases, other features such as durability (192-01-21), functional safety, and cybersecurity.
Note 2 to entry. Dependability is a collective term used for product and time-related quality characteristics.
[Source. GB/T 2900.99-2016, 192-01-22, with modifications, safety and security are modified to functional safety and network security]
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