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Technical specification for accelerated fatigue test of heavy duty gearboxes
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GB/T 45861-2025
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Basic data Standard ID | GB/T 45861-2025 (GB/T45861-2025) | Description (Translated English) | Technical specification for accelerated fatigue test of heavy duty gearboxes | Sector / Industry | National Standard (Recommended) | Classification of Chinese Standard | J17 | Classification of International Standard | 21.200 | Word Count Estimation | 30,333 | Date of Issue | 2025-08-01 | Date of Implementation | 2026-02-01 | Issuing agency(ies) | State Administration for Market Regulation, Standardization Administration of China |
GB/T 45861-2025: Technical specification for accelerated fatigue test of heavy duty gearboxes---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/GBT45861-2025
ICS 21.200
CCSJ17
National Standard of the People's Republic of China
Technical specification for accelerated fatigue test of heavy-duty gearboxes
Released on August 1, 2025
Implementation on February 1, 2026
State Administration for Market Regulation
The National Standardization Administration issued
Table of Contents
Preface III
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 Symbols and Descriptions 2
5 Test System 4
5.1 Test bench requirements 4
5.2 Test bench composition 5
6 Test conditions 5
7 Preparation before the test 6
7.1 General test preparation 6
7.2 Accelerated fatigue test load spectrum preparation 6
8 Test process, inspection and failure determination 10
8.1 No-load test 10
8.2 Load test 10
8.3 Accelerated fatigue test 10
8.4 Inspection and failure determination 10
Appendix A (Informative) Basic requirements for accelerated fatigue life test of gearboxes 11
A.1 Concept of Accelerated Fatigue Life Testing 11
A.2 Difficulties of Accelerated Fatigue Life Testing 11
A.3 Basic principles of accelerated fatigue life testing 11
A.4 Assumptions of accelerated fatigue life testing 12
A.5 Calculation of accelerated fatigue life test 12
Appendix B (Normative) Compilation of load spectrum for accelerated fatigue test of heavy-duty gearbox based on normal distribution 13
B.1 Original load spectrum processing 13
B.2 Normal distribution test of load sequence 14
B.3 Calculation of equivalent torque 14
B.4 Calculation of torque at each level in the accelerated fatigue test load spectrum 14
B.5 Calculation of the relative loading time of each level of torque in the load spectrum of accelerated fatigue test 15
B.6 Calculation of the total time required to convert each level of torque in the original load spectrum corresponding to the effective load spectrum to the rated torque 15
B.7 Calculation of load acceleration factor K 15
Appendix C (Normative) Preparation of load spectrum for accelerated fatigue test of heavy-duty gearbox based on eight-level load spectrum 17
C.1 Original load spectrum processing 17
C.2 Principle and calculation method of eight-level load spectrum 17
C.3 Accelerated fatigue test load spectrum compilation example based on Conover's eight-level load spectrum 17
Appendix D (Informative) Heavy-duty gearbox tooth inspection contents and failure judgment basis recommendation 23
Reference 24
Preface
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document was proposed by the China Machinery Industry Federation.
This document is under the jurisdiction of the National Technical Committee for Standardization of Reducers (SAC/TC357).
This document was drafted by. Chongqing University, Nanjing High Speed Gear Manufacturing Co., Ltd., Taiyuan Heavy Industry Co., Ltd., Chongqing Gearbox Co., Ltd.
Responsible Company, Hunan Southern Aerospace High Precision Transmission Co., Ltd., Shandong Huacheng Sino-German Transmission Equipment Co., Ltd., Tianjin Huajian Tianheng Transmission Co., Ltd.
Liability Company, Dalian University of Technology, China Shipbuilding Industry Corporation (Chongqing) Southwest Equipment Research Institute Co., Ltd., World Transmission (Tianjin) Co., Ltd.,
Jiangsu Tailong Reducer (Group) Co., Ltd., Jiangsu Zhonggong High-end Equipment Research Institute Co., Ltd., Ningbo Dongli Transmission Equipment Co., Ltd.
Company, University of Electronic Science and Technology of China, Southeast University, Henan Purui Precision Machinery Co., Ltd., Suzhou Asia Pacific Elite Transmission Technology Co., Ltd., Hangzhou
Jiepai Transmission Technology Co., Ltd., Henan Ruige Transmission Machinery Co., Ltd., Henan Tongji Reducer Co., Ltd., Guangdong Midea Electric Co., Ltd.
Company, Chongqing Qingping Machinery Co., Ltd., Sote Transmission Equipment Co., Ltd., Qingdao Yinfit Precision Machinery Co., Ltd., Nanyang Haofan Automobile
Auto Parts Co., Ltd., Changzhou Ailun Machinery Co., Ltd., and Xihua University.
The main drafters of this document are. Wei Jing, He Aimin, Ji Kefeng, Shi Jia, Sun Yizhong, Li Jinku, Ju Guoqiang, Zhao Ying, Zhao Guang, Qian Huaming, Sun Hongli,
Ding Jun, Zhou Yazheng, Yin Ping, Huang Hongzhong, Ding Weimin, Weng Guixiang, Xu Wei, Zhu Shunpeng, Zhu Jingwei, Lu Jianjiang, Zhang Ying, Guo Aigui, Gu Chengchao, Song Baoshen,
Yang Xinrui, Zhao Jing, Zhao Sheng, Ge Jingguang, Sun Wukong, Zhang Fan, Pan Yifei, and Zhang Junfu.
Technical specification for accelerated fatigue test of heavy-duty gearboxes
Important note. Users of this document should have a good understanding of the actual load spectrum and main parts (including transmission shaft, gears) of similar products of the tested gearbox.
The actual load spectrum can avoid accumulating fatigue damage to the failure of these parts.
state.
1 Scope
This document specifies the terms and definitions, symbols and instructions, test system, test conditions, pre-test
Preparation, test procedure, inspection and failure determination.
This document is applicable to wind power generation, mining, coal mining and marine equipment applications with a rated power of not less than 1000kW or
The gearbox with a rated torque of not less than 100 kN·m has not reached failure qualification evaluation after accelerated fatigue test.
2 Normative references
The contents of the following documents constitute the essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document.
GB/T 3374.1 Gear terms and definitions Part 1.Geometric definitions
GB/T 3480.6-2018 Calculation of load capacity of spur and helical gears Part 6.Calculation of service life under variable load conditions
JB/T 5558 Test methods for speed reducers (accelerators)
3 Terms and Definitions
The terms and definitions defined in GB/T 3374.1 and the following apply to this document.
3.1
Heavy-duty gearboxes
Gearbox with a rated power of not less than 1000kW or a rated torque of not less than 100kN·m.
Note. Hereinafter referred to as gearbox.
3.2
failure
One or more technical indicators of the gearbox have irreversibly exceeded the allowable value, or the components of the gearbox (excluding wearing parts) have
Physical damage.
Note. Consumable parts mainly refer to rubber seals, including lubricants, but do not include gears, bearings, shafts, housings and other transmission or support parts.
Manufacturer's product manuals and other relevant documents.
[Source. GB/T 40729-2021, 3.4]
3.3
Original load spectrum loadspectrum
A general term for graphs, tables, matrices or other probabilistic eigenvalues that represent the magnitude, variation and frequency of loads in actual engineering.
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