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Heavy mechanical - Design specifications for automation system
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GB/T 45562-2025
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Basic data | Standard ID | GB/T 45562-2025 (GB/T45562-2025) | | Description (Translated English) | Heavy mechanical - Design specifications for automation system | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | J62 | | Classification of International Standard | 25.040.01 | | Word Count Estimation | 22,219 | | Date of Issue | 2025-04-25 | | Date of Implementation | 2025-04-25 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration |
GB/T 45562-2025: Heavy mechanical - Design specifications for automation system---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 25.040.01
CCSJ62
National Standard of the People's Republic of China
Design specification for heavy machinery automation system
Released on 2025-04-25
2025-04-25 implementation
State Administration for Market Regulation
The National Standardization Administration issued
Table of contents
Preface III
1 Scope 1
2 Normative references 1
3 Terms and Definitions 2
4 Overall architecture and functional design 3
4.1 Overview 3
4.2 Automation system functions 3
4.3 System interface design 5
4.4 System Integration and Testing 5
5 General Requirements 5
5.1 Performance requirements 5
5.2 Security Requirements 5
5.3 Power supply and power supply and distribution system requirements 7
5.4 Operation requirements 7
5.5 Application Environment Design 7
5.6 Environmental protection and energy saving requirements 7
5.7 Maintenance and repair requirements 8
6 Design drawings and technical documents requirements 8
6.1 Drawing requirements 8
6.2 Graphical symbols 8
6.3 Preparation of technical documents 8
7 Hardware Requirements 8
7.1 Controller 8
7.2 Communication Interface 9
7.3 Requirements for the number of input and output signals 9
7.4 Sensor Requirements 9
7.5 Design requirements for electronic control equipment 9
7.6 Computer Systems 9
8 Software Requirements10
9 Human-machine interface (HMI) design requirements 10
9.1 Screen Design 10
9.2 Equipment selection 11
9.3 HMI design requirements 11
10 Communication and Network Requirements 11
10.1 Performance Requirements 11
10.2 Basic Automation Control System (Level 1) Communication Requirements 12
10.3 Communication requirements for process automation control systems (Level 2) 12
11 Main performance of automation system 12
11.1 Response Time 12
11.2 Data Processing Capabilities 12
11.3 Load capacity 13
11.4 Precision (taking positioning control as an example) 13
11.5 Dynamic Performance 13
11.6 Availability 13
11.7 Compatibility14
12 Safety and reliability testing14
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document is proposed and coordinated by the National Technical Committee for Metallurgical Equipment Standardization (SAC/TC409).
This document was drafted by. Taiyuan Tongze Intelligent Engineering Co., Ltd., China Heavy Machinery Research Institute Co., Ltd., First Heavy Industries Group Dalian
Engineering Technology Co., Ltd., Taiyuan Heavy Industry Co., Ltd., Shenyang Jianzhu University, Xi'an Jiaotong University, University of Science and Technology Beijing, Chongqing University,
Yanshan University, Erzhong (Deyang) Heavy Equipment Co., Ltd., Xi'an Haiwei Xincheng Inspection and Testing Consulting Co., Ltd., Shanghai Xizhong Heavy Machinery
Complete Equipment Co., Ltd., MCC SEDI Information Technology (Chongqing) Co., Ltd., and Xihua University.
The main drafters of this document are. Cao Huiqin, Ma Buqiang, Feng Lianqiang, Guo Jibao, Ruan Donghui, Qin Jie, Li Bo, Zhou Peng, Wang Shechang, Li Junhui,
He Bo, Xue Hongwei, Liu Huaqiang, Xu Jiang, Yan Ping, Hao Le, Ning Bo, Liu Juwei, Hong Jun, Lin Qiyin, Yao Jing, Liu Jie, Wang Pengfei, Qiu Lipeng, Hu Yanghu,
Ma Haikuan, Gao Lu, He Xinjun, Su Zhenhua, Wang Wenxue, Gao Qi, Liu Yong, Xia Juan, Li Yonghui, Li Junheng, Wang Jun, Deng Yongquan, Li Tao, Peng Yan,
Yang Ni, Wang Fuqiang, Lin Kai, Liu Yang, Xu Jiacan, Wang Weidong, Liu Junping, Zhang Luman, Wang Zhichao, Ding Xiaomei, Yan Ying, Zhang Xintao, Wang Zeyu,
Wang Xia, Wang Di, Qi Xiaohu, and Yang Ruiyu.
Design specification for heavy machinery automation system
1 Scope
This document specifies the overall architecture and functional design, overall requirements, design drawings and technical document requirements of heavy machinery automation systems,
Hardware requirements, software requirements, human-machine interface (HMI) design requirements, communication and network requirements, and main performance of the automation system, describing the safety
and reliability testing methods.
This document is applicable to the design and manufacture of automation systems for heavy machinery such as metallurgical equipment, mining excavators, lifting and transportation equipment, forging equipment, etc.
including but not limited to the following aspects.
---System architecture and functional design;
---Hardware and software technical requirements;
---Performance indicators and test methods;
---Communication and network design;
---Human-machine interface design;
---Environmental and operating conditions.
This document is not applicable to the design and manufacture of portable working machines.
2 Normative references
The contents of the following documents constitute essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document.
GB/T 2423.35 Environmental testing Part 2.Tests and guidance for comprehensive testing of climate (temperature, humidity) and dynamics (vibration, shock)
test
GB 3095 Ambient Air Quality Standard
GB/T 4728 (all parts) Graphical symbols for electrical schematics
GB/T 5080.7 Equipment reliability test - Failure rate and mean time between failures under the assumption of constant failure rate - Verification test plan
GB/T 5226.1 Electrical safety of machinery Electrical equipment of machinery Part 1.General technical requirements
GB/T 5465 (all parts) Graphical symbols for electrical equipment
GB/T 6988 (all parts) Preparation of electrical technical documents
GB/T 12325 Power quality supply voltage deviation
GB/T 12326 Power quality voltage fluctuation and flicker
GB/T 14048 (all parts) Low voltage switchgear and controlgear
GB 14050 Types and safety technical requirements for system grounding
GB/T 14549 Power quality - Harmonics in public power grids
GB/T 15543 Power quality three-phase voltage unbalance
GB/T 15969.3 Programmable controllers Part 3.Programming languages
GB/T 15969.8 Programmable controllers Part 8.Application and implementation guidelines of programming languages
GB/T 16754 Design principles for mechanical safety emergency stop function
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