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Insulators for overhead lines - Composite suspension and tension insulators for a.c. systems with a nominal voltage greater than 1 000V - Definitions, test methods and acceptance criteria
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Ac overhead lines with a nominal voltage greater than 1000V composite insulators -- Definitions, test methods and acceptance criteria
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Basic data | Standard ID | GB/T 19519-2014 (GB/T19519-2014) | | Description (Translated English) | Insulators for overhead lines - Composite suspension and tension insulators for a.c. systems with a nominal voltage greater than 1 000V - Definitions, test methods and acceptance criteria | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | K48 | | Classification of International Standard | 29.080.10 | | Word Count Estimation | 32,376 | | Date of Issue | 6/24/2014 | | Date of Implementation | 1/22/2015 | | Older Standard (superseded by this standard) | GB/T 19519-2004 | | Quoted Standard | GB/T 1001.1-2003; GB/T 1001.2-2010; GB/T 2900.8-2009; GB/T 5169.16-2008; GB/T 6553-2003; GB/T 16422.1-2006; GB/T 16422.2-2014; GB/T 18851.1-2012; GB/T 18851.4-2005; GB/T 21421.1-2008; GB/T 22079-2008; GB/T 24622-2009; GB/T 24623-2009 | | Adopted Standard | IEC 61109-2008, MOD | | Regulation (derived from) | National Standards Bulletin No. 14 of 2014 | | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | | Summary | This Standard specifies the definitions, test methods and acceptance criteria ac overhead lines with composite insulators (hereinafter referred to as insulators) are. This Standard applies to AC lines, substations and drape Tension composite insulators, b |
GB/T 19519-2014: Insulators for overhead lines - Composite suspension and tension insulators for a.c. systems with a nominal voltage greater than 1 000V - Definitions, test methods and acceptance criteria
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Insulators for overhead lines. Composite suspension and tension insulators for ac systems with a nominal voltage greater than 1 000V. Definitions, test methods and acceptance criteria
ICS 29.080.10
K48
National Standards of People's Republic of China
Replacing GB/T 19519-2004
Insulators for overhead lines with a nominal voltage 1000V
AC systems Suspension and tension composite insulators
Definitions, test methods and acceptance criteria
(IEC 61109.2008, MOD)
Issued on. 2015-01-22 2014-06-24 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Table of Contents
Introduction Ⅲ
Introduction Ⅴ
1 Scope 1
2 Normative references 1
3 Terms and definitions, abbreviations 2
3.1 Terms and definitions 2
3.2 Acronyms 3
4 Flag 4
Environmental conditions 5 4
6 Transport, storage and installation 4
Mixed insulator 4 7
8 Tolerance 4
9 Test Category 4
9.1 Test Design 4
9.2 Type test 6
9.3 Sampling Test 6
9.4-by-6 test
10 is designed to test 6
10.1 General 6
10.2 Interface and end fitting connection test 7
10.3 umbrellas and umbrella cover material testing 9
10.4 Materials Testing mandrel 11
10.5 assembled mandrel load - time trial 12
11 Type tests 12
11.1 General 12
11.2 Electrical tests 12
11.3 damage limit verification seal test test and the end fitting and insulator interface 13 suites with umbrella
12 sampling test 14
12.1 General 14
12.2 Dimensional inspection (E1 E2) 14
12.3 end fitting inspection (E2) 14
12.4 end seal assembly and inspection umbrella ensuite interface (E2) and provisions of the mechanical load (SML) verification (E1) 14
12.5 Test galvanizing layer (E2) 15
12.6 Impact steep wavefront withstand voltage test 15
Repeat the test procedure 15 12.7
13-by-16 test
Mechanical tests 16-by-13.1
13.2 Visual inspection 16
Damage Limit Annex A (informative) Suspension and tension composite insulators, load and test principle with 17
Annex B (informative) Suspension and tension composite insulators non-standard mechanical stress and mechanical dynamic load 20
Appendix C (Informative Appendix) in two sudden unloading device Example 21
Annex D (informative) This standard and IEC 61109.2008 technical differences and their causes 22
References 25
Foreword
This standard was drafted in accordance with GB/T 1.1-2009 given rules.
This standard replaces GB/T 19519-2004.
This standard compared with GB/T 19519-2004, the main technical changes are as follows.
--- According to IEC 61109.2008 statements, the standard name was changed to "Insulators for overhead lines with a nominal voltage 1000V
AC systems Suspension and tension composite insulators definitions, test methods and acceptance criteria ";
--- To reflect umbrella cover material composite insulators of power lines used in almost all the current situation of high temperature vulcanized silicone rubber, in the first
Zhang added, "Note. China's electric power system is recommended as a high-temperature vulcanized silicone rubber umbrella cover material";
--- By GB/T 2900.8-2009 and GB/T 22079-2008 published in Chapter 3 of the standard terms and their definitions are listed modifications
as follows.
• Remove the "mandrel diameter" "tracking" "dendritic channel", "erosion", "chalking (ash)" "crack" "crack" "hydrolysis phenomenon", etc.
8 terms and definitions;
• Added "hydrophobic" "hydrophobic Migration", "weakening of hydrophobic" polymer insulator "," insulator body, "" undermining load "
And Recovery "," hydrophobic migration time "" Insulator Core damage under mechanical load limit "and other eight terms and their definitions;
• Modify the "composite insulators" "composite insulators mandrel" "Interface", "end fitting" "Connection Area", "connection" and 6 patients
Language or definitions;
• The "composite insulators umbrella cover umbrella skirt and" split "umbrella cover" and "insulator umbrella" terms and definitions, respectively.
--- Added "4 flag" "5 Ambient conditions" "6 Transport, storage and installation" "Mixed insulator 7" "8 tolerance" in Chapter 5;
--- According to our measurement practices, provision creepage distance measurement in Chapter 8 does not allow extrapolation on the basis of a short section of the measurement; at the same time
Add "NOTE. For system voltage 330kV and above voltage level-element insulator creepage distances specified in this standard
The maximum tolerance difficult to achieve. In this case, by agreement between the creepage distance tolerances can be not less than its nominal size
± 1% ";
--- Chapter 9 presents the conceptual design that tested insulators, refinement clear need to re-test after the implementation of design changes, and Senate
According to GB/T 1001.1-2003 put forward the concept of "setting test";
--- Possible, "10 is designed to test" as described in references GB/T 22079-2008;
--- "9.2 interface and end fitting connection test", the Dry frequency voltage test room after the test by the umbrella sheath temperature rise should not exceed
20K revised to 10K;
--- "10 Design Experiment", increasing the umbrella cover material "10.3.1 hardness test" "10.3.2 1000h UV test" "10.3.6
Hydrophobic test ", and mandrel" 10.4.2 Stress Corrosion Test "and test procedures and acceptance criteria;
--- "10.2.2.3 prestressed heat engine", the total time allowed due to equipment maintenance interrupt capped by 4h modified to 2h, and any time
After the interruption, the test should be the starting point from which interrupt the cycle restarts;
--- According to our survey practice, modify the "10.3.5 umbrella cover material electrical resistance to tracking and erosion test" in the provisions relating to sample preparation, Ming
Indeed put on test samples directly from the insulator umbrella;
--- In the "10.4.1 dye penetration test and water diffusion test" shall be used as specified in the test specimen umbrella sets, according to permeate dye
GB/T 22079-2008 modify methine dyes, water provision during the current diffusion test from "should not exceed 1mA (rms)"
Was changed to "shall not exceed 100μA (rms)";
--- According to GB/T 22079-2008, flammability test method referenced by the GB/T 11020-2005 Unified modify references
GB/T 5169.16-2008;
--- "11 type test" in the "mechanical load - time trial" to "limit damage verification test";
--- Given the focus on insulator sheath thickness and deviation, "12.2 dimension check (E1 E2)" test sample clearly jacket
Thickness requirements and methods of inspection;
--- Sampling test "Front 12.6 steep wave impulse withstand voltage test" sample modified to E2 in one, and the specified test by the water
After dipping prestressed. At the same time, to reduce the workload of the test, a predetermined "over the insulating distance of 2.5m and length of insulation
Can the impulse voltage test before the child, steep waves in the insulator, the lower part depicting the short distance of about 300mm ~ 500mm of insulation
Test section, and the end fitting on one of the lower electrode test ", respectively, as;
--- To distinguish process marks, logos and cosmetic defects, "13.2 visual inspection," added "insulator surface and the presence of traces of process
Flag does not belong to manufacturing defects, but the area should be included in the total area of \u200b\u200bsurface defects. The total area of \u200b\u200bthe insulator surface defects must not exceed
0.2% of the total surface area of \u200b\u200bthe sub edge. "The statement;
--- According to IEC 61109.2008 revised Appendix A, to correct the mechanical insulator failure mechanism understanding bias. To this end, the set
Meter test mechanical load test "insulator strength - time curve slope inspection" to "96h check load tolerance", and
Of the actual product, the IEC 61109.2008 Figure A.2 split into two figures, only example shows the mechanical properties
And the relationship between the running load, and the relationship between damage limit and its status, without explanation correspondence relationship between the two;
--- Because IEC 62217.2012 in multi-stress test is not used as a standard test, remove the GB/T 19519-2004 Annex C (funded
Material appendix);
--- And for the IEC 61109.2008 unified deleted GB/T 19519-2004 Annex D (informative) Appendix E (Data
Appendix) Appendix F (informative), an increase of Annex B (informative). Suspension and tension composite insulators nonstandard machine
Mechanical stresses and mechanical dynamic load.
This standard uses redrafted law revision adopted IEC 61109.2008 "Insulators for overhead lines with a nominal voltage 1000V AC
Suspension systems and tension composite insulators definitions, test methods and acceptance criteria. "
This standard and IEC 61109.2008 as compared to some technical differences in terms of these differences has been involved through its outer margin
AC power frequency arc tests of details.
Suspension and tension composite insulators are usually not subjected to twisting or other non-tensile load, Appendix B gives a nonstandard load guidelines.
Insulators for overhead lines with a nominal voltage 1000V
AC systems Suspension and tension composite insulators
Definitions, test methods and acceptance criteria
1 Scope
This standard specifies the definitions, test methods and acceptance criteria for ac overhead lines Composite Insulators (hereinafter referred to as insulator) of.
This standard applies to AC lines, substations and drape Tension composite insulators, but these insulators in some cases may be subject to
Compression or bending load, for example, as when white spacer insulators. Insulator made of an insulating core rod, umbrella cover and end fittings constituted. Bear negative
Dutch mandrel made of resin impregnated fiberglass umbrella cover from a polymer material, the end fitting permanently mounted on the insulating mandrel.
Note. China's electric power system is recommended as a high-temperature vulcanized silicone rubber umbrella cover material.
This standard applies to the mandrel by a mixing section with an insulating material (such as ceramic, resin) made of composite insulators, see Chapter 7.
Insulator installation site ambient temperature is generally between -40 ℃ ~ 40 ℃.
This standard does not apply to line post insulators.
This standard does not include a particular operating conditions to select the insulator requirements.
2 Normative references
The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein
Member. For undated references, the latest edition (including any amendments) applies to this document.
GB/T 1001.1-2003 nominal voltage above 1000V Insulators for overhead lines - Part 1. Ceramic or glass AC system
Insulator element definitions, test methods and acceptance criteria (IEC 60383-1.1993, MOD)
GB/T 1001.2-2010 nominal voltage above 1000V Insulators for overhead lines - Part 2. Communication systems insulator strings
Insulator strings and group definitions, test methods and acceptance criteria (IEC 60383-2.1993, MOD)
GB/T 2900.8-2009 Electrotechnical terminology insulator (IEC 60050-471.2007, IDT)
GB/T 5169.16-2008 Fire hazard testing for electric and electronic products - Part 16. Test flames - 50W horizontal and vertical fire
Flame test methods (IEC 60695-11-10.2003, IDT)
GB/T 6553-2003 assessment used under severe ambient conditions of electrical insulating materials resistance to tracking and erosion test methods
(IEC 60587. 1984, IDT)
GB/T 16422.1-2006 Plastics - Methods of exposure to laboratory light sources - Part 1. General (ISO 4892-1.1999,
IDT)
GB/T 16422.2-2014 Plastics - Methods of exposure to laboratory light sources - Part 2. Xenon arc lamps (ISO 4892-2.2006,
IDT)
GB/T 18851.1-2012 destructive testing - Penetrant testing - Part 1. General (ISO 3452-1.2008, IDT)
GB/T 18851.4-2005 destructive testing - Penetrant testing - Part 4. Equipment (ISO 3452-4.1998, IDT)
GB/T 21421.1-2008 higher than 1000V nominal voltage overhead lines Composite string insulator units - Part 1. Standard Strong
Grade and end fittings (IEC 61466-1.1997, IDT)
GB/T 22079-2008 nominal voltage greater than 1000V indoor and outdoor use polymer insulators General definitions, test side
Method and acceptance criteria (IEC 62217.2005, MOD)
GB/T 24622-2009 insulator surface wettability measurement guidelines (IEC /T S62073.2003, IDT)
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