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GB 30183-2013: The norm of energy consumption per unit product of rock wool, slag wool and their products
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The norm of energy consumption per unit product of rock wool, slag wool and their products
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GB 30183-2013
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Basic data
| Standard ID | GB 30183-2013 (GB30183-2013) |
| Description (Translated English) | The norm of energy consumption per unit product of rock wool, slag wool and their products |
| Sector / Industry | National Standard |
| Classification of Chinese Standard | F01 |
| Classification of International Standard | 27.010 |
| Word Count Estimation | 10,161 |
| Quoted Standard | GB/T 2589; GB/T 4132-1996; GB/T 5480; GB/T 11835; GB/T 12723; GB 17167-2006; GB 18613; GB 19153; GB/T 19686; GB 19761; GB 19762; GB 20052; GB/T 24851-2010; GB/T 25975 |
| Regulation (derived from) | National Standards Bulletin 2013 No. 27 |
| Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China |
| Summary | This standard specifies the rock wool, slag wool and its products unit product energy consumption (hereinafter referred to as energy) limit of the technical requirements, the scope of statistics and computational methods, and energy management measures. T |
GB 30183-2013: The norm of energy consumption per unit product of rock wool, slag wool and their products
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The norm of energy consumption per unit product of rock wool, slag wool and their products
ICS 27.010
F01
National Standards of People's Republic of China
Rock wool, slag wool and their products unit product
Energy consumption per
Issued on. 2013-12-31
2014-12-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Foreword
4.1 and 4.2 of this standard are mandatory, the rest are recommended.
This standard was drafted in accordance with GB/T 1.1-2009 given rules.
This standard by the National Development and Reform Commission Resource Conservation and Environmental Protection, the Ministry of Industry and Information Technology Energy Saving and Comprehensive Utilization Department proposed.
This standard by the National Standardization Technical Committee for Energy and Management (SAC/TC20) and China Building Materials Federation focal point.
This standard was drafted. Nanjing Fiberglass Research and Design Institute, Nanjing Tong-day rock wool Limited.
The main drafters of this standard. Wang Liting, Zhaoyan Juan, Wang Jiaqing.
Rock wool, slag wool and their products unit product
Energy consumption per
1 Scope
This standard specifies the rock wool, slag wool and their products unit product energy consumption (hereinafter referred to as energy) technical requirements limit, the scope of statistics
And calculation methods and energy management measures.
This standard applies to rock wool, slag wool and their calculated energy products manufacturing enterprises, assessment, and control of energy consumption of new projects.
This standard does not apply to shell, metal surface rock wool, slag wool sandwich panels and other deep-processing enterprises.
2 Normative references
The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein
Member. For undated references, the latest edition (including any amendments) applies to this document.
GB/T 2589 General Principles of comprehensive energy consumption calculation
GB/T 4132-1996 insulation materials and related terms
GB/T 5480 Test methods for mineral wool and its products
GB/T 11835 Rock wool, slag wool and their products
GB/T 12723 General preparation unit product energy consumption
GB 17167-2006 energy use per unit of energy measuring instruments and General Manager
GB 18613 small and medium three-phase asynchronous motor energy efficiency limit value and energy efficiency rating
GB 19153 displacement air compressors energy efficiency limit value and energy efficiency rating
GB/T 19686 building with rock wool, slag wool insulation products
GB 19761 fan energy efficiency limit value and energy efficiency rating
GB 19762 water pump energy efficiency of limited value and energy conservation evaluation values
GB 20052-phase distribution transformer energy efficiency limit value and energy efficiency rating
GB/T 24851-2010 building materials industry energy measuring instruments and management requirements
GB/T 25975 building exterior insulation with rock wool products
3 Terms and Definitions
GB/T 4132-1996, GB/T 5480, GB/T 11835, GB/T 19686, GB/T 25975 and GB/T 12723 as defined in
And the following terms and definitions apply to this document.
3.1
Rock wool, slag wool products and comprehensive energy consumption thecomprehensiveenergyconsumptionofrockwool, slagwool
andtheirproducts
In rock wool, slag wool and their products during the whole process of production statistics for a variety of production systems and auxiliary production systems actually consumed
Total energy.
3.2
Rock wool, slag wool and their products per unit of product than the comprehensive energy consumption thecomparablecomprehensiveenergyconsumption
perunitproductofrockwool, slagwoolandtheirproducts
In the statistical period per tonne rock wool, slag wool and their products converted into standard coal in energy consumption, with acidity coefficient of 1.4 to 1.6
Rock wool board, felt as a benchmark. In products outside the reference range of energy consumption in order to convert the value of product type and acidity correction coefficient to
Acidity coefficient of 1.4 to 1.6 of rock wool board, the same as the reference energy felt after consumption.
3.3
Rock wool, slag wool and their products melt coke consumption themoltencokeconsumptionofrockwool, slagwoolandtheirproducts
In the production of rock wool, slag wool and their products statistics during the whole production process for the production of systems and auxiliary production systems actually consumed
The total amount of coke.
3.4
Rock wool, slag wool and their products comparable melt coke consumption thecomparablemoltencokeconsumptionperunitproductof
rockwool, slagwoolandtheirproducts
In the statistical period per tonne rock wool, slag wool and its products converted into standard coal consumption of coke in acidity coefficient of 1.4 to 1.6
Rock wool board, felt as a benchmark. Outside the reference range of products in coke consumption to melt acidity value of the correction factor to convert the acidity factor of 1.4
1.6 of rock wool board, the same reference molten felt after coke consumption.
4. Technical Requirements
4.1 rock wool, slag wool and their products unit energy consumption limit
Existing rock wool, unit product energy consumption limits slag wool and their products companies include rock wool, slag wool and their products fully comparable unit product
Combined energy consumption and comparable melt coke consumption, its value should be defined in accordance with Table 1.
Table 1 rock wool, slag wool and their products unit energy consumption limit
Rock wool, slag wool and their products per unit of product than the comprehensive energy consumption limits /
(Kgce/t)
Rock wool, slag wool and their products per unit of product than the melting coke consumption limit /
(Kgce/t)
≤490.0 ≤260.0
4.2 rock wool, slag wool and their products access to the energy consumption per unit of product value
New and expansion rock wool, unit energy consumption value slag wool and their access to enterprise products include rock wool, slag wool and their products unit product
Comparable comprehensive energy consumption and comparable melt coke consumption, access to its value should be in accordance with Table 2.
Table 2 rock wool, slag wool and their products access to the energy consumption per unit of product value
Rock wool, slag wool and their products per unit of product than the comprehensive energy consumption value Access /
(Kgce/t)
Rock wool, slag wool and their products per unit of product than the melting coke consumption admittance value /
(Kgce/t)
≤450.0 ≤240.0
4.3 rock wool, slag wool and their products unit energy consumption of advanced value
Rock wool, slag wool and their products and technological transformation of enterprises should strengthen energy conservation through energy management to achieve Table 3 advanced unit energy consumption value.
Table 3 rock wool, slag wool and their products unit energy consumption of advanced value
Rock wool, slag wool and their products unit product energy consumption of comparable advanced integrated value /
(Kgce/t)
Rock wool, slag wool and their products per unit of product than the melting coke consumption advanced value /
(Kgce/t)
≤400.0 ≤210.0
5 energy consumption statistics and computational methods
Statistics energy range 5.1
Including production and auxiliary energy consumption. Including energy production from raw material to finished product packaging ingredient into the delivery complete consumption of the fuel, electricity
Power and energy consumption of various refrigerants. Auxiliary binder energy production system with a starting point for the calculation of the finished binder, including machine repair, power and other sectors
Fuel and power consumption, as well as the factory for the production of transport services, lighting consumed fuel and electricity, not including supporting students
Living facilities and infrastructure and other consumption of fuel and electricity.
5.2 Conversion Coefficient
5.2.1 Acidity conversion coefficients
Acidity coefficient method according to GB/T 5480 predetermined measurement. Conversion coefficients in Table 4.
Table 4 conversion coefficient value of acidity coefficient Mk
Products acidity coefficient of acidity coefficient conversion coefficient
Mk≤1.4 1.20
1.4 \u003cMk≤1.6 1.00
1.6 \u003cMk≤1.8 0.9
Mk > 1.8 0.8
5.2.2 Product Category translated
All kinds of products according to product categories in Table 5 for conversion.
Table 5 conversion coefficient value product categories
Product Category Product Category conversion coefficient
Rock wool, slag wool 0.95
Plates, carpets, carpet seam 1.0
Rock wool band, slag wool with 1.1
5.3 Calculation Method
5.3.1 Calculation of the comprehensive energy consumption of products
Comprehensive energy consumption of computing products shall comply with GB/T 2589's. After the unit is kg of standard coal (kgce), rounding the result to the decimal point
A.
Rock wool, slag wool and their products should be comprehensive energy consumption of formula (1).
E = Σ
i = 1
ei × pi (1)
Where.
E --- rock wool, slag wool and its products overall energy consumption, which for a variety of rock wool, slag wool and products of consumption statistics period
Converted into standard coal energy, in kilograms of standard coal (kgce);
First i kind of physical energy amount ei ----production and production support activities consumed;
pi --- i-th energy conversion coefficient, according to the energy equivalent value or energy conversion value, see Appendix A, Appendix B of standard off
Coal coefficient;
n --- several varieties of energy consumption.
5.3.2 Calculation of the comprehensive energy consumption per unit of product than
Statistics different product categories (Table 5) in its production statistics statistical period, were recorded as Pi.
Rock wool, slag wool and their products per unit of product than the comprehensive energy consumption shall be the formula (2).
eh = E
i = 1 ~ 4, j = 1 ~ 3
Pi × dj
ci
(2)
Where.
eh --- rock wool, slag wool and their products per unit of product than the comprehensive energy consumption per ton of standard coal in kilograms (kgce/t);
Production of various products Pi --- statistical period, tonnes (t);
dj --- all kinds of rock wool, slag wool products, product range conversion coefficient values, as shown in Table 5;
ci --- conversion coefficient value of different acidity coefficient, as shown in Table 4.
5.3.3 coke consumption per unit of product than the melting Calculation
Rock wool, slag wool and their products per unit of product than the melting coke consumption shall formula (3) Calculated.
eco =
Ek
i = 1 ~ 4
Pi
ci
(3)
Where.
eco --- rock wool, slag wool and their products per unit of product than the melting coke consumption in kilograms per tonne of coal equivalent (kgce/t);
Ek --- rock wool, slag wool and their products melted coke consumption per unit of product, in kilograms of standard coal (kgce).
6 and energy management measures
6.1 basic management of energy-saving
6.1.1 The company should regularly consumed per unit of product produced in the amount of fuel and electricity consumption assessment, the establishment of energy accountability.
6.1.2 The company should be required to establish energy consumption statistics system, the establishment of the energy consumption test data, energy calculation and assessment results document files, and
Controlled management of files.
6.1.3 the company should be equipped with energy measurement apparatus according to GB 17167-2006, GB/T 24851-2010 requirements and to establish energy meter
Traffic management system.
6.2 Energy Saving Technology Management
6.2.1 melting system under conditions permitting to select the most advanced melting technology, expand the scale. Strengthen the use of waste heat and cooling control
Water system, return water temperature, reducing the cooling water heat, reducing coke consumption.
6.2.2 new and expansion of the production of small and medium enterprises with the three-phase asynchronous motors, displacement air compressors, fans, centrifugal water
Pumps, three-phase power distribution transformers and other common energy-consuming equipment should reach GB 18613, GB 19153, GB 19761, GB 19762, GB 20052 and other phase
Energy-consuming equipment energy efficiency standards should be required in energy conservation evaluation values.
6.2.3 EEB should meet national standards, strict implementation of the 60% energy saving design standards. Efficient Insulation outer
Walls and roof and a series of technical measures to achieve energy saving purposes.
6.3 Production process
6.3.1 Enterprises should be based on energy consumption production process (process) process, installations, facilities and equipment, to develop appropriate energy-saving plan
And energy saving measures implementation plan.
6.3.2 production enterprises in the production process, should take effective measures to improve the rate of operation of the system and improve the rate of qualified products.
6.3.3 Production enterprises in the production process, the equipment should be routine maintenance to prevent unexpected equipment downtime, often starting or stopping devices
Happening.
Appendix A
(Informative)
Various energy off coal reference coefficients
Various energy off coal reference coefficients in Table A.1.
Table A.1 off various energy coal reference coefficients
Energy names mean low calorific value standard coal coefficient
Coal 20908kJ/kg 0.7143kgce/kg
Fuel 41816kJ/kg 1.4286kgce/kg
Gasoline 43070kJ/kg 1.4714kgce/kg
Kerosene 43070kJ/kg 1.4714kgce/kg
Diesel 42652kJ/kg 1.4571kgce/kg
Coal tar 33453kJ/kg 1.1429kgce/kg
LPG 50179kJ/kg 1.7143kgce/kg
Coke 28435kJ/kg 0.9714kgce/kg
Oil and gas 38931kJ/m3 1.3300kgce/m3
Gas Field 35544kJ/m3 1.2143kgce/m3
Coal mine gas 14636kJ/m3 ~ 16726kJ/m3 0.5000kgce/m3 ~ 0.5714kgce/m3
Coke oven gas 16726kJ/m3 ~ 17981kJ/m3 0.5714kgce/m3 ~ 0.6143kgce/m3
a) producer gas 5227kJ/kg 0.1786kgce/m3
b) heavy oil catalytic cracking gas 19235kJ/kg 0.6571kgce/m3
c) heavy oil cracking gas 35544kJ/kg 1.2143kgce/m3
d) coke gas 16308kJ/kg 0.5571kgce/m3
e) Pressure Coal Gasification 15054kJ/kg 0.5143kgce/m3
f) water gas 10454kJ/kg 0.3571kgce/m3
Steam (low pressure) 3763MJ/t 0.1286kgce/kg
Thermal (equivalent value) - 0.03412kgce/MJ
Electricity (equivalent value) 3600kJ/(kW · h) 0.1229kgce/(kW · h)
Appendix B
(Informative)
Energy working fluid energy value
Energy working fluid energy value in Table B.1.
Table B.1 energy working fluid energy value
Variety refrigerant unit energy consumption of standard coal consumption quantity discount factor
New water 2.51MJ/t (600kcal/t) 0.0857kgce/t
Oxygen 11.72MJ/m3 (2800kcal/m3) 0.4000kgce/m3
Carbon dioxide gas 6.28MJ/m3 (1500kcal/t) 0.2143kgce/m3
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