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GB 30181-2013: The norm of energy consumption per unit product of microcrystal alumina ceramic abrasive medium
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The norm of energy consumption per unit product of microcrystal alumina ceramic abrasive medium
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GB 30181-2013
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Basic data
| Standard ID | GB 30181-2013 (GB30181-2013) |
| Description (Translated English) | The norm of energy consumption per unit product of microcrystal alumina ceramic abrasive medium |
| Sector / Industry | National Standard |
| Classification of Chinese Standard | F01 |
| Classification of International Standard | 27.010 |
| Word Count Estimation | 8,883 |
| Quoted Standard | GB/T 213; GB/T 384; GB/T 2589; GB/T 12497; GB/T 12723; GB/T 13462; GB/T 13469; GB/T 13470; GB/T 17954; GB/T 17981; GB/T 18292; GB 18613; GB/T 19065; GB 19153; GB 19761; GB 19762; GB 20052; GB/T 24851; JC/T 848.1 |
| Regulation (derived from) | National Standards Bulletin 2013 No. 27 |
| Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China |
| Summary | This standard specifies the technical requirements of microcrystalline alumina ceramic grinding balls of energy consumption per unit of product, the statistical coverage and calculation methods, and energy management measures. This standard applies to the |
GB 30181-2013: The norm of energy consumption per unit product of microcrystal alumina ceramic abrasive medium
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
The norm of energy consumption per unit product of microcratal alumina ceramic abrasive medium
ICS 27.010
F01
National Standards of People's Republic of China
Microcrystalline alumina ceramic grinding balls per unit of product
Energy consumption per
Issued on. 2013-12-31
2014-12-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Foreword
4.2 and 4.3 of this standard are mandatory, the rest are recommended.
This standard was drafted in accordance with GB/T 1.1-2009 given rules.
This standard by the National Development and Reform Commission Resource Conservation and Environmental Protection, the Ministry of Industry and Information Technology Energy Saving and Comprehensive Utilization Department proposed.
This standard by the National Standardization Technical Committee for Energy and Management (SAC/TC20) and China Building Materials Federation focal point.
This standard was drafted. Shandong Industrial Ceramics Research and Design Institute Limited, Sinoma Advanced Materials Co., Ltd.
The main drafters of this standard. Lvbao Wei, Chen Xuejiang, Wu Ping, Chang Chen Zhu.
Microcrystalline alumina ceramic grinding balls per unit of product
Energy consumption per
1 Scope
This standard specifies the technical requirements of microcrystalline alumina ceramic grinding balls of energy consumption per unit product, statistical calculation methods and scope Section
Manage and measure.
This standard applies to the calculation of microcrystalline alumina ceramic grinding ball production enterprise energy consumption, assessment and control of new energy projects.
2 Normative references
The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein
Member. For undated references, the latest edition (including any amendments) applies to this document.
Heat GB/T 213 Determination of coal
GB/T 384 Petroleum products - Determination of calorific value
GB/T 2589 General Principles of comprehensive energy consumption calculation
GB/T 12497 three-phase asynchronous motor economy
GB/T 12723 energy consumption per unit of product preparation General
GB/T 13462 Power Transformer Economic Operation
GB/T 13469 centrifugal, mixed flow pumps, axial flow and vortex pump systems Economic Operation
GB/T 13470 Ventilator System Economic Operation
GB/T 17954 Industrial Boiler economy
GB/T 17981 economic operation of the air conditioning system
GB/T 18292 Life Boilers running
GB 18613 small and medium three-phase asynchronous motor energy efficiency limit value and energy efficiency rating
GB/T 19065 Electric Boiler economic operation
GB 19153 displacement air compressors energy efficiency limit value and energy efficiency rating
GB 19761 fan energy efficiency limit value and energy efficiency rating
GB 19762 water pump energy efficiency of limited value and energy conservation evaluation values
GB 20052-phase distribution transformer energy efficiency limit value and energy efficiency rating
GB/T 24851 building materials industry and energy measuring instruments General Manager
JC/T 848.1 wearable alumina ball
3 Terms and Definitions
GB/T 12723 and defined by the following terms and definitions apply to this document.
3.1
Microcrystalline alumina ceramic grinding balls comprehensive energy consumption comprehensiveenergyconsumptionofmicrocrystalalumina
ceramicabrasivemedium
Microcrystalline alumina ceramic grinding balls during the reporting period in the whole process of production, the actual production for a variety of total energy consumption.
3.2
Microcrystalline alumina ceramic grinding balls comprehensive energy consumption per unit of product comprehensiveenergyconsumptionperunitproduct
ofmicrocrystalaluminaceramicabrasivemedium
Microcrystalline alumina ceramic grinding balls in a unit qualified products represent a comprehensive energy yield.
3.3
Microcrystalline alumina ceramic grinding balls electricity consumption per unit of product comprehensivepowerconsumptionofmicrocrystalalumina
ceramicabrasivemedium
Direct consumption in unit microcrystalline alumina ceramic grinding balls production represents power.
4. Technical Requirements
4.1 Basic requirements
This standard specifies microcrystalline alumina ceramic grinding balls to comply with JC/T 848.1 qualified products, 90 series of alumina ceramic-ceramic RESEARCH
Ball is the mass fraction (90 ± 1)% alumina ceramic grinding balls.
4.2 microcrystalline alumina ceramic grinding balls per unit product energy consumption limits
Unit product energy consumption limits existing microcrystalline alumina ceramic grinding balls enterprises should meet the requirements in Table 1.
Table 1 microcrystalline alumina ceramic grinding balls per unit product energy consumption limits
Al2O3 content of the comprehensive energy consumption per unit of product limit value/(kgce/t) limit power consumption per unit of product/(kW · h/t)
90 series ≤385a ≤570
a mass fraction of alumina 90% ≤Al2O3 < 100%, the mass fraction of 1% increase in energy consumption limit value increased by 2%.
4.3 microcrystalline alumina ceramic grinding balls of energy consumption per unit of product value access
New microcrystalline alumina ceramic grinding balls enterprises (including new production line) access for energy consumption per unit of product value should be in accordance with Table 2.
Table 2 microcrystalline alumina ceramic grinding balls of energy consumption per unit of product value access
Al2O3 content of the comprehensive energy consumption per unit of product access value/(kgce/t) power consumption per unit of product access value/(kW · h/t)
90 series ≤335a ≤520
a mass fraction of alumina 90% ≤Al2O3 < 100%, the mass fraction of 1% increase in energy consumption admittance value increased by 2%.
4.4 microcrystalline alumina ceramic grinding balls advanced energy consumption per unit of product value
Microcrystalline alumina ceramic grinding balls production enterprises should strengthen energy conservation through energy-saving technological transformation and management to achieve in Table 3 unit product energy
Advanced source consumption value.
Table 3 microcrystalline alumina ceramic grinding balls advanced energy consumption per unit of product value
Al2O3 content of the comprehensive energy consumption per unit of product advanced value/(kgce/t) per unit power consumption of advanced value/(kW · h/t)
90 series ≤310a ≤480
a mass fraction of alumina 90% ≤Al2O3 < 100%, the mass fraction of each 1% increase in the value of advanced energy consumption increased by 2%.
5 statistical coverage and calculation methods
5.1 statistical range
5.1.1 microcrystalline alumina ceramic grinding balls energy range
Statistics include raw material grinding, powder preparation, green body forming, drying, sintering, cold repair, testing and packaging production process, gas, oil,
Machine repair and other ancillary and subsidiary production systems and production management departments of power and fuel consumption, excluding fuel storage, transportation losses
And for life (such as infrastructure, canteens, dormitories, etc.) consumption of fuel and electricity.
5.1.2 Statistical Methods
Use in line with GB/T 24851 requirements with energy consumption measuring instruments for volume and product yield were measured during the reporting period, EC
Dollars, not weight or undercounted.
5.2 Calculation Method
5.2.1 product overall energy consumption and power consumption shall be calculated in line with the provisions of GB/T 2589's.
5.2.2 microcrystalline alumina ceramic grinding balls comprehensive energy consumption shall be the formula (1).
EZN = Ma ×
QaDW
29308 Mb ×
QbDW
29308 Mc ×
QcDW
29308 0.03412 × 10
-3 × QZR 0.1229QZD (1)
Where.
EZN --- comprehensive energy consumption in kilograms of standard coal (kgce);
Ma --- integrated coal consumption, in kilograms (kg);
QaDW --- coal, low (bits) heat units of kilojoules per kilogram (kJ/kg);
29308 --- 1kgce applications based low (bits) heat units of kilojoules per kilogram of standard coal (kJ/kgce);
Mb --- combined fuel consumption in kilograms (kg);
QbDW --- oil low (bits) heat units of kilojoules per kilogram (kJ/kg);
Mc --- Comprehensive gas consumption, in units of cubic meters (m3);
QcDW --- gas low (bits) heat units of kilojoules per cubic meter (kJ/m3);
0.03412 × 10-3 --- off coal thermal coefficient units of kilograms of standard coal per kJ (kgce/kJ);
QZR --- integrated heat consumption in units of kilojoules (kJ);
0.1229 --- off coal power coefficient, in units of kilograms of standard coal per kWh [kgce/(kW · h)];
QZD --- integrated power consumption, in units of kilowatt-hours (kW · h).
5.2.3 comprehensive energy consumption per unit of product according to formula (2).
EDN = EZN/P (2)
Where.
EDN --- comprehensive energy consumption per unit of product, in kilograms per tonne of coal equivalent (kgce/t);
P --- qualified products output in line with JC/T 848.1 and related standards, tonnes (t).
5.2.4 power consumption per unit of product according to formula (3) Calculated.
QDD = QZD/P (3)
Where.
QDD --- power consumption per unit of product, unit kWh per ton (kW · h/t).
5.2.5 standard coal conversion.
Various energy consumed calorific value shall be converted into a unified standard coal. Calorific value of the fuel to the corporate average fuel measured during the reporting period of low
(Bits) heat prevail. Solid fuel low (bits) Determination of the amount of heat required to GB/T 213, the liquid fuel is low (bits) heat press
The provisions of GB/T 384 Determination, if the measured or is hard to unconditionally carry out routine analysis, reference may be using a variety of criteria in Appendix A can be
Source folding of standard coal coefficient converted into standard coal, thermal coal conversion coefficient value by 0.03412 × 10-3 when calculated conversion of coal-based electricity
When the number of calculated value 0.1229.
6 and energy management measures
6.1 basic management of energy-saving
6.1.1 The enterprise should review the amount of fuel and the production of electricity consumed per unit of product assessment, establishment of energy accountability.
6.1.2 Enterprises should be required to establish energy consumption statistics system, the establishment of the energy consumption test data, energy calculation and assessment of the results of paper files, and text
Member for controlled management.
6.1.3 The energy business should be equipped with measuring instruments according to GB/T 24851 requirements and the establishment of energy measurement management system.
6.2 Energy Saving Technology Management
6.2.1 energy-consuming equipment
6.2.1.1 enterprises should make motor systems, pump systems, fan systems, electrical transformers, industrial boilers, living boilers, electric heating boilers and air
Air conditioning systems and other energy-consuming equipment in line with General GB/T 12497, GB/T 13469, GB/T 13470, GB/T 13462, GB/T 17954,
GB/T 18292, GB/T 19065 and GB/T 17981 and other related energy-using products economy standards, to achieve economic operation
status.
6.2.1.2 new and renovation and expansion of small and medium enterprises with a three-phase asynchronous motors, displacement air compressor, fan, water pump, three
Phase distribution transformers and other common energy-consuming equipment should reach GB 18613, GB 19153, GB 19761, GB 19762, GB 20052 and other relevant energy
Energy-efficiency standards required evaluation value.
6.2.2 production process
6.2.2.1 microcrystalline alumina ceramic grinding balls enterprises in the production process, should take effective measures to improve the rate of operation of the system.
6.2.2.2 enterprises should actively promote and use of new energy-saving technology, processing of raw materials such as energy-saving technologies, energy-saving drying technology, low-temperature fast firing technology
Operation, waste heat utilization technology, and actively promote the use of new energy-saving equipment, such as new energy-efficient furnace and kiln liner, kiln furniture materials.
Appendix A
(Informative)
Various energy off coal reference coefficients and energy working fluid energy value
Various energy off coal reference coefficients in Table A.1.
Table A.1 off various energy coal reference coefficients
The average calorific energy name off of standard coal coefficient
Crude 41816kJ/kg 1.4286kgce/kg
Fuel 41816kJ/kg 1.4286kgce/kg
Gasoline 43070kJ/kg 1.4714kgce/kg
Kerosene 43070kJ/kg 1.4714kgce/kg
Diesel 42652kJ/kg 1.4571kgce/kg
Coal tar 33453kJ/kg 1.1429kgce/kg
LPG 50179kJ/kg 1.7143kgce/kg
Refinery dry gas 46055kJ/kg 1.5714kgce/kg
Oil and gas 38931kJ/m3 1.3300kgce/m3
Gas Field 35544kJ/m3 1.2143kgce/m3
Coal mine gas 14636kJ/m3 ~ 16726kJ/m3 0.5000kgce/m3 ~ 0.5714kgce/m3
Coke oven gas 16726kJ/m3 ~ 17981kJ/m3 0.5714kgce/m3 ~ 0.6143kgce/m3
a) producer gas 5227kJ/m3 0.1786kgce/m3
b) heavy oil catalytic cracking gas 19235kJ/m3 0.6571kgce/m3
c) heavy oil pyrolysis gas 35544kJ/m3 1.2143kgce/m3
d) coke gas 16308kJ/m3 0.5571kgce/m3
e) pressure vaporized gas 15054kJ/m3 0.5143kgce/m3
f) water gas 10454kJ/m3 0.3571kgce/m3
Hydrogen (standard conditions) 10802kJ/m3 0.3686kgce/m3
Steam (low pressure) 3763kJ/t 0.1286kgce/t
Thermal (equivalent value) - 0.03412kgce/MJ
Electricity (equivalent value) 3600kJ/(kW · h) 0.1229kgce/(kW · h)
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