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GB 29440-2012 English PDF

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GB 29440-2012: The norm of energy consumption per unit product for carbon black
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GB 29449   GB 29539   GB 29540   GB 29445   GB 29449   GB 29436   

Basic data

Standard ID GB 29440-2012 (GB29440-2012)
Description (Translated English) The norm of energy consumption per unit product for carbon black
Sector / Industry National Standard
Classification of Chinese Standard F01
Classification of International Standard 27.010
Word Count Estimation 10,16
Quoted Standard GB/T 384; GB/T 2589-2008; GB/T 3484; GB 3778; GB/T 12497; GB/T 13462; GB/T 13466; GB 17167
Regulation (derived from) National Standards Bulletin No. 42 of 2012
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This Chinese standard specifies the carbon black for rubber processing (hereinafter referred to as carbon black) produces comprehensive energy consumption per unit of product (referred to energy) limit of the technical requirements, statistical coverage a

GB 29440-2012: The norm of energy consumption per unit product for carbon black

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The norm of energy consumption per unit product for carbon black ICS 27.010 F01 National Standards of People's Republic of China Energy consumption per unit product of carbon black Published 2012-12-31 2013-10-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China issued

Foreword

4.1, 4.2 of this standard are mandatory, the rest are recommended. This standard was drafted in accordance with rules GB/T 1.1-2009 given. This standard savings by the National Development and Reform Commission Resources and Environmental Protection Division, Ministry of Industry and Information Technology Energy Saving and Comprehensive Utilization Department proposed. This standard by the National Energy Foundation and Management Standardization Technical Committee (SAC/TC20) and China Petroleum and Chemical Industry Federation Centralized. This standard was drafted. Rubber Group Carbon Black Institute, China Rubber Industry Association, Hebei Lone Star Chemical Co., Ltd., Ningbo, Germany and Thailand Chemical Co., Ltd., Guangdong Haiyin Wing Yip (Group) Co., Ltd., Shijiazhuang City star CFC company, Hebei Shahe bright Carbon Black Co., Ltd., Hangzhou Fuchunjiang Chemical Co., Ltd., Jiangxi Black Cat Carbon Black Co., Ltd., Suzhou Baohua Carbon Black Co., Ltd., Qingzhou City Us Carbon Black Co., Ltd., Shandong Best Chemical Co., Ltd., Shanxi East Wing Chemical Co., Ltd., Shanxi Hong special Carbon Black Co., Ltd., Wuxi Double Cheng carbon black plant, Tianjin dolphins Carbon Black Co., Dashiqiao Liaobin carbon black plant, Shanxi expedition Chemical Co., Ltd. The main drafters of this standard. Liu Min, Wang Dingyou, Li Bingyan, Ma Baoliang, Zhu social education, Shao Jiancong, Hu Yongjun, Fan talk in Beijing, Liang Ying-chang, Chen Wujiang, New Chen, Zhu Yongning, Li Xuebo. Energy consumption per unit product of carbon black

1 Scope

This standard specifies the carbon black for rubber processing (hereinafter referred to as carbon black) integrated production of energy consumption per unit of product (referred to as energy consumption) quota skills Surgery requirements, the scope of statistics and computational methods, and energy management measures. This standard applies to the use of "Oil - Oil" furnace, - the production of carbon black calculated "gas oil" enterprise furnace gas furnace energy consumption assessment, as well as New energy project control.

2 Normative references

The following documents for the application of this document is essential. For dated references, only applies to the version dated paper Pieces. For undated references, the latest edition (including any amendments) applies to this document. GB/T 384 Determination of calorific value of petroleum products GB/T 2589-2008 comprehensive energy consumption computing General GB/T 3484 General corporate energy Ping Heng GB 3778 carbon black for rubber GB/T 12497 three-phase asynchronous motor economy GB/T 13462 power transformer economic operation GB/T 13466 AC driven fan (pump, air compressor) General economic operation system GB 17167 energy use per unit of energy measurement apparatus equipped and General Management

3 Terms and Definitions

GB 3778 Definition The following terms and definitions apply to this document. 3.1 Carbon black comprehensive energy consumption comprehensiveenergyconsumptionofcarbonblack During the reporting period, the sum of the various energy consumed in the production of carbon black. Reporting period, which is equal to the production of various carbon blacks can be entered during the Minus the sum of the amounts of the various energy sum output externally. Shall be calculated and a predetermined conversion method all of the energy input and output is a scalar Prospective coal. Note. The input energy does not include energy infrastructure, technological transformation projects such as construction consumed. 3.2 Comprehensive energy consumption per unit of carbon black comprehensiveenergyconsumptionperunitproductofcarbonblack Carbon black comprehensive energy consumption per unit of production represented by. 4. Technical Requirements 4.1 carbon black unit product energy consumption limits Carbon black carbon black production enterprises have been completed and the unit energy consumption limit should not exceed 2400kgce/t. 4.2 carbon black unit product energy access value New carbon black production enterprise expansion project have been completed or carbon black unit product energy access value carbon black production enterprises should not exceed 2250kgce/t. 4.3 advanced carbon black unit product energy consumption value Encourage the production of carbon black business by saving technological transformation, technological progress, energy management measures to achieve carbon black unit energy consumption values to be advanced begging. Advanced carbon black unit energy consumption value should be less than 1990kgce/t. Statistical methods and calculation range 5 5.1 statistical range 5.1.1 - Energy consumption "oil oil" furnace carbon black production systems, should include the amount of primary energy and the production of secondary energy actually consumed border area Amount (containing feedstock). 5.1.2 "Oil - gas" furnace carbon black production furnace gas system energy consumption, consumption of fuel gas should be calculated. Energy and energy loss of auxiliary production systems outside the border area 5.1.3 of carbon black production subsidiary production systems should be consumed in the proportion of consumption Law-sharing. 5.1.4 boundary area carbon black production recycling heat and energy, used for the boundary region, the amount of energy should not be included; means that the external donor precinct Use, should be outside the actual amount of supply, as the output power is deducted from the energy consumption in the precinct. 5.1.5 All eligible carbon black products manufactured by the production unit shall statistical production. Substandard products not calculate yields. 5.2 Calculation Method 5.2.1 coal conversion coefficient 29307MJ/tce, i.e., a value corresponding to the heat consumption 29307MJ 1tce. 5.2.2 Statistical reporting period, the method according to GB/T 384 Found various predetermined energy and thermal energy value of the working fluid, and then converted into a standard The amount of coal. Found 5.2.3 no conditions should be used in Appendices A and B given coefficient, the conversion of energy consumption and the number of working fluid energy into The amount of standard coal. Note. Appendix A and Appendix B data is extracted from GB/T 2589-2008 "General comprehensive energy consumption calculation." 5.2.4 energy consumption accounting, business statistics should be the focal point of (professional) sector according to national standards, accounting rules related to the completion, should include the A production processes and systems, neither duplicate nor missing. 5.2.5 The carbon black yield varieties within each calculation cycle N330 carbon black should be uniform in terms of yield, conversion factor (corresponding yield) in Table 1. then Calculated according to the total output of carbon black N330. Table 1 in terms of product yield factor of production N330 Carbon black N330 carbon black varieties yield very N100 1.438 N300 1.125 N326 1.084 N330 1.000 N339 1.027 N375 1.031 TABLE 1 (cont.) Carbon black N330 carbon black varieties yield very N200 1.250 N220 1.129 N234 1.231 N500 0.958 N539 0.947 N550 0.964 N600 0.925 N660 0.933 N700 0.958 Gas semi-reinforcing carbon black 3.250 5.3 Calculation Method 5.3.1 Carbon black overall energy consumption (3.1) according to equation (1) is calculated. E = Σ i = 1 (Ei · pi) (1) Where. E --- carbon black comprehensive energy consumption, tonnes of coal equivalent (tce); --- n-number of variety of energy consumption; The i-th physical quantity EI --- Energy consumed during production of carbon black, in kilograms (kg), t (T), cubic meters (m3) or kWh (KW · h); --- PI i-th coefficient of energy conversion, according to the value or magnitude of energy such as energy conversion, in units of energy per kilogram of solid tce Was (tce/kg), physical energy per ton tce (tce/t), tce per cubic meter (tce/m3) or kilowatt per tce When [tce/(kW · h)]. 5.3.2 Carbon black comprehensive energy consumption per unit of product (3.2) according to equation (2) is calculated. e = E/P (2) Where. e --- comprehensive energy consumption per unit of product, tonnes of standard coal per ton (tce/t); E --- enterprises comprehensive energy consumption, tonnes of coal equivalent (tce); P --- by N330 carbon black production after conversion statistics tonnes (t).

6 and energy management measures

6.1 enterprise foundation work 6.1.1 should establish and improve the energy management organization, effective energy-saving work organization, management, monitoring, assessment and evaluation. 6.1.2 should develop energy-efficient systems and effective measures to strengthen accountability, establish and improve energy conservation responsibility assessment system. 6.1.3 shall implement the provisions of GB 17167, rational use of energy and equipped with measuring equipment and instrumentation. At any time to ensure that measuring instruments in Normal state, energy efficient basic data detection, measurement and calculation, to ensure the accuracy and integrity of data. 6.1.4 shall implement the provisions of GB/T 3484, the amount of energy efficiency and the use of accurate and timely statistics and analysis, regularly publish statistics Analysis, while making information management and archiving. 6.2 energy-saving technology management Economic Operation 6.2.1 device 6.2.1.1 rotating equipment production should be a reasonable match, the economy. 6.2.1.2 stationary device should be in a high efficiency, low operating state. 6.2.1.3 enterprises should make general equipment production process to achieve the state of the economy. a) economic operation and management of the motor should be consistent with GB/T 12497 of; b) operation and management fans, pumps and air compressors shall comply with GB/T 13466; and c) the economic operation and management of power transformers shall comply with GB/T 13462 of. 6.2.1.4 enterprises should strengthen the maintenance of the fan and pump maintenance, improve the operation rate of the equipment, its long period of continuous operation. 6.2.1.5 equipment and pipe network maintenance and management should be strengthened to prevent run, run, drip, leak. 6.2.2 energy-saving technology 6.2.2.1 energy efficient exploitation of new technologies, new processes, new equipment. 6.2.2.2 promote the use of high temperature air preheater, waste heat boilers and other equipment online, make full use of the carbon black flue gas waste heat. 6.2.2.3 promote the use of exhaust gas cogeneration technology, improve the utilization of black exhaust heat and power units, full recycling and reduce exhaust latent heat Less direct exhaust emissions. 6.2.2.4 development and promotion of carbon black sewage recycling, carbon black tail gas desulfurization waste treatment technology, full use of water resources and reduce pollution Dyed emissions. 6.2.2.5 elimination of high energy consumption, high pollution technology and equipment.

Appendix A

(Informative) Off various energy products coal reference coefficients A.1 liquid, solid coal energy off coefficient Table A.1. Table A.1 liquid, solid coal energy off coefficient Energy name, 1t average calorific value/MJ off coefficient coal/tce Coal 20908 0.7143 Coal washing 26344 0.9000 Other coal washing Coal washing 8363 0.2857 Slime 8363 ~ 12545 ~ 0.4286 0.2857 Coke 28435 0.9714 Crude 41816 1.4286 Fuel Oil 41,816 1.4286 Gasoline 43070 1.4714 Kerosene 43070 1.4714 Diesel 42652 1.4571 Coal tar 33453 1.1429 Formulated oil a 36006 1.2286 36844 1.2571 anthracene oil Ethylene tar 37681 1.2857 Residue 41816 1.4286 Liquefied petroleum gas 50179 1.7143 Refinery Gas 46055 1.5714 Benzol 41816 1.4286 Steam (low-pressure) 3763 0.1286 generally refers to a formulated oil and anthracene oil and other hydrocarbon soft pitch by a certain percentage from the deployment, one kind may be used for the production of carbon black oil. A.2 off gas of coal energy coefficients are shown in Table A.2. Table A.2 off gaseous coal energy coefficient Energy name, 1m3 average calorific value/kJ off coefficient coal/kgce Oil and gas 38931 1.3300 35544 1.2143 Gas Field Coal mine gas 14636 - 16726 0.5000 ~ 0.5714 Coke oven gas 16726 - 17981 0.5714 ~ 0.6143 BFG 3763 0.1286 Table A.2 (continued) Energy name, 1m3 average calorific value/kJ off coefficient coal/kgce Other gas a) 5227 0.1786 producer gas b) catalytic cracking of heavy oil Gas 19,235 0.6571 c) heavy oil pyrolysis gas 35544 1.2143 d) gasification of coke 16308 0.5571 e) Pressure Coal Gasification 15054 0.5143 f) water-gas 10454 0.3571 A.3 thermal coefficient of coal and electric energy off Table A.3. Table A.3 thermal coefficient of coal and electric energy off When the magnitude of the energy Name/kJ off coefficient coal/kgce Heat 1 0.03412 Electricity, 1kW · h 3600 0.1229

Appendix B

(Informative) Energy working fluid off coal reference coefficients B.1 liquid, solid coal off refrigerant reference coefficients are shown in Table B.1. Table B.1 liquid, solid coal off refrigerant reference coefficients Working fluid, 1t energy consumption/MJ off coefficient coal/kgce New Water 2.51 0.0857 Softener 14.23 0.4857 Oxygen water 28.45 0.9714 Calcium carbide 60920 2078.6 B.2 gaseous working off coal reference coefficients are shown in Table B.2. Table B.2 gaseous working off coal reference coefficients Working fluid, 1m3 energy consumption/MJ off coefficient coal/kgce Compressed air 1.17 0.0400 0.88 0.0300 blast Oxygen 11.72 0.4000 Nitrogen (do-products) 11.72 0.4000 Nitrogen (call the shots when the product) 19.66 0.6714 Carbon dioxide 6.28 0.2143 Acetylene 243.67 8.3143

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