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| GB/T 19510.1-2023 | English | 2019 |
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[Including 2025XG1] Controlgear for electric light sources - Part 1: General and safety requirements
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Lamp controlgear -- Part 1: General and safety requirements
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Lamp controlgear -- Part 1: General and safety requirements
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Basic data | Standard ID | GB/T 19510.1-2023 (GB/T19510.1-2023) | | Description (Translated English) | [Including 2025XG1] Controlgear for electric light sources - Part 1: General and safety requirements | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | K74 | | Classification of International Standard | 29.140.99 | | Word Count Estimation | 102,189 | | Date of Issue | 2023-12-28 | | Date of Implementation | 2026-01-01 | | Older Standard (superseded by this standard) | GB 19510.1-2009 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration |
GB/T 19510.1-2023: [Including 2025XG1] Controlgear for electric light sources - Part 1: General and safety requirements ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 29:140:99
CCSK74
National Standards of People's Republic of China
Replace GB 19510:1-2009
Light source control device
Part 1: General requirements and safety requirements
(IEC 61347-1:2017,Lampcontrolgear-Part 1:Generaland
Published on 2023-12-28
Implemented on 2026-01-01
State Administration for Market Regulation
Released by the National Standardization Administration Committee
Table of contents
Preface V
Introduction VII
1 Scope 1
2 Normative references 1
3 Terms and Definitions 3
4 General requirements10
5 Test instructions 11
6 Category 12
7 flags 12
8 Terminal 14
9 Ground 14
10 Measures to prevent accidental contact with live parts15
11 Moisture proof and insulation 16
12 Electrical strength17
13 Heat resistance test of ballast winding 18
14 Fault status 20
15 Structure 23
16 Creepage distances and clearances 27
17 Screws, current-carrying parts and connections36
18 Heat, fire and marking resistance36
19 Corrosion resistance 37
20 No load output voltage 37
Appendix A (Normative) Tests to determine whether conductive parts are live parts that may cause electric shock38
Appendix B (Normative) Special Requirements for Thermal Protection Control Devices 39
Appendix C (normative) Special requirements for light source electronic control devices with thermal protectors 46
Appendix D (Normative) Heating test requirements for thermally protected control devices 48
Appendix E (normative) Application of constant S different from 4500 in tw (winding temperature) test 50
Appendix F (Normative) Windshield 52
Appendix G (normative) Derivation method of pulse voltage value 53
Appendix H (Normative) Test 57
Appendix I (Normative) Additional requirements for built-in magnetic ballasts with double insulation or reinforced insulation 61
Appendix J (normative) Stricter requirements list 64
Appendix K (informative) Qualification testing during manufacturing 65
Appendix L (Normative) Special additional requirements for control devices providing SELV 67
Appendix M (informative) Electrical strength test voltage 73 for control devices intended for use in impulse withstand category III
Appendix N (Normative) Requirements for insulating materials used as double insulation or reinforced insulation 74
Appendix O (Normative) Additional requirements for built-in electronic control devices with double insulation or reinforced insulation77
Appendix P (Normative) Creepage distances, clearances and through-insulation of control devices protected against contamination by coating or potting
Distance (DTI) 80
Appendix Q (informative) Up calculation example 85
Appendix R (informative) Concepts of creepage distance and clearance 86
Appendix S (informative) Examples of insulation coordination for control devices 88
Appendix T (informative) Creepage distances and clearances for control devices using higher levels (Impact Withstand Category III) 89
Reference 91
Figure 1 Relationship between winding temperature and endurance test time 19
Figure 2 Test circuit of the control device 23
Figure 3 Example of control device insulation related to Table 6 26
Figure 4 Applications of Tables 7 and 8 29
Figure 5 Applications of Table 9, Table 10 and Table 1132
Figure 6 Application of Table 10 and Table 1132
Figure B:1 Thermal protection control device test circuit 44
Figure D:1 Thermal protection ballast heating test chamber 49
Figure E:1 Identification of claimed S values51
Figure G:1 Measurement circuit for short pulse energy 55
Figure G:2 Circuits for generating and applying long duration pulses56
Figure H:1 Heating test sample configuration diagram 60
Figure N:1 Test device for testing the mechanical strength of thin-layer insulating materials76
Figure Q:1 Example of Up calculation85
Figure S:1 Schematic example showing insulation coordination of different control devices88
Table 1 Rated impulse withstand voltage required for equipment 9
Table 2 Working voltage and Uout binning 13
Table 3 Electrical strength test voltage 17
Table 4 Theoretical test temperature of ballast with heat resistance test time of 30d19
Table 5 Minimum creepage distances on printed circuit boards21
Table 6 Insulation requirements between live parts and accessible conductive parts26
Table 7 Minimum creepage distance for working voltage29
Table 8 Minimum value of creepage distance under sinusoidal or non-sinusoidal operating voltage in different frequency ranges (basic insulation or supplementary insulation) 30
Table 9 Minimum electrical clearances for operating voltage33
Table 10 Minimum electrical clearances for sinusoidal or non-sinusoidal operating voltages; non-uniform field conditions; basic insulation or supplementary insulation 34
Table 11 Minimum electrical clearances for sinusoidal or non-sinusoidal operating voltages; non-uniform field conditions; reinforced insulation 35
Table B:1 Thermal protection working status 42
Table B:2 Thermal protection working status 43
Table G:1 Component values for measuring pulse energy55
Table K:1 Minimum values for electrical testing 65
Table L:1 Symbols of signs (if using signs) 68
Table L:2 Temperature values in normal use 69
Table L:3 Insulation resistance value 70
Table L:4 Electrical strength test voltmeter 70 for control devices intended for use in impulse withstand category II applications
Table L:5 Through-insulation distance (DTI) of impact resistance category II/material group IIIa (175< CTI< 400) 72
Table M:1 Electrical strength test voltmeter 73 for control devices intended for use in impulse withstand category III
Table N:1 Electrical strength test voltage required during reel test 75
Table P:1 Minimum creepage distance 80 when the operating voltage and rated voltage frequency do not exceed 30kHz
Table P:2 Minimum creepage distance (basic insulation or supplementary insulation) under sinusoidal or non-sinusoidal operating voltage in different frequency ranges 81
Table P:3 Impulse withstand test voltage for products in impulse withstand category II 83
Table T:1 Impact withstand category III---Minimum electrical clearance 89
Table T:2 Pulse withstand test voltage 90 for control devices protected from contamination by coating or potting materials for pulse withstand type III
Table T:3 Distance through insulation (DTI) for pulse withstand category III/material group IIIa (175< CTI< 400) 90
Foreword
This document complies with the provisions of GB/T 1:1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents"
Drafting:
This document is Part 1 of GB/T 19510 "Light Source Control Device": GB/T 19510 has published the following parts:
---Part 1: General requirements and safety requirements;
---Part 2-1: Special requirements for starting devices (except glow starters);
---Part 2-2: Special requirements for DC/AC electronic buck converters for tungsten lamps;
---Part 2-3: Special requirements for AC and/or DC electronic control devices for fluorescent lamps;
---Part 2-7: Special requirements for electronic control devices powered by safety service power supply (ESSS) for emergency lighting (self-contained);
---Part 2-8: Special requirements for ballasts for fluorescent lamps;
---Part 2-9: Special requirements for electromagnetic control devices for discharge lamps (except fluorescent lamps);
---Part 2-10: Special requirements for electronic inverters and frequency converters for high-frequency cold start tubular discharge lamps (neon lamps);
---Part 2-11: Special requirements for miscellaneous electronic circuits used with lamps;
---Part 2-12: Special requirements for DC or AC electronic ballasts for discharge lamps (except fluorescent lamps);
---Part 2-13: Special requirements for DC or AC electronic control devices for LED modules:
This document replaces GB 19510:1-2009 "Lamp control devices Part 1: General requirements and safety requirements" and is consistent with GB 19510:1-
Compared with:2009, in addition to structural adjustments and editorial changes, the main technical changes are as follows:
---Changed the scope of application of this document (see Chapter 1, Chapter 1 of the:2009 edition);
---Added some terms and definitions (see 3:27~3:49);
---Changed the requirements for marking items (see 7:1,:2009 version of 7:1);
--- Added relevant requirements for non-integrated terminal blocks (see Chapter 8);
--- Added requirements for functional grounding devices (see 9:2);
---Changed the grounding requirements via independent control devices (see 9:5, Chapter 9 of the:2009 edition);
--- Added requirements for bridging components in double insulation or reinforced insulation (see 10:4);
---Changed the test requirements for insulation resistance (see Chapter 11, Chapter 11 of the:2009 edition);
---Changed the requirements for electrical strength testing (see Chapter 12, Chapter 12 of the:2009 edition);
---Changed the requirements for fault status (see Chapter 14, Chapter 14 of the:2009 edition);
---Deleted the requirement that fully enclosed control devices or components should not be opened for inspection, nor should internal fault conditions be imposed (see the:2009 edition
of Chapter 14);
---Added requirements for plugs and sockets in SELV or ELV circuits (see 15:3);
---Added insulation requirements between circuits and accessible parts and between circuits (see 15:4);
---Changed the requirements for creepage distances and clearances (see Chapter 16, Chapter 16 of the:2009 edition);
---Deleted the control that parts are sealed in a self-setting compound and the compound is bonded to the corresponding surface without leaving any gaps:
For control devices, the requirements for inspection of creepage distances and electrical clearances are not required (see Chapter 16 of the:2009 edition);
---Changed the requirements for marking resistance (see 18:5,:2009 version of 18:5);
---Changed the requirements for no-load output voltage (see Chapter 20, Chapter 20 of the:2009 edition);
---Changed the test requirements for determining whether a conductive part is a live part that may cause electric shock (see Appendix A,:2009 version
Appendix A);
---Changed the requirements for fixed-temperature thermal protection control devices specified in GB/T 19510:209 (see B:9:5,:2009 version of B:9:5);
---Changed the qualification test requirements during manufacturing (see Appendix K, Appendix K of the:2009 version);
---Added special requirements for control devices that provide safety extra low voltage (SELV) (see Chapter 1, Chapter 4, 10:3, 16:1, Appendix L);
---Added material requirements for double insulation or reinforced insulation in control devices (see Chapter 4, Chapter 12, Appendix N);
--- Added additional requirements for built-in control devices with double insulation or reinforced insulation (see Chapter 4, Appendix O);
---Increased the creepage distance, electrical clearance and through-insulation distance (DTI) of control devices that prevent contamination through coating or potting
requirements (see Appendix P):
This document is modified to adopt IEC 61347-1:2017 "Lamp control devices - Part 1: General requirements and safety requirements":
The technical differences between this document and IEC 61347-1:2017 and their reasons are as follows:
---Modify the term "light control device" to "light source control device" or "control device" for short, and improve the application of corresponding words in the full text:
Modifications have been made (see Chapter 3): The reason for the modification is to revise its meaning and make this document more accurate in application:
---Replaced IEC 61558-2-16:2009 with normatively cited IEC 61558-2-16:2021, which is more convenient for collaborative application between standards:
Use (see Appendix L):
---Replaced IEC 60598-1:2014 with normatively cited GB/T 7000:1-2023, which is more convenient for collaborative application between standards:
---Replaced IEC 60085:2007 with the normatively cited GB/T 11021, which is more convenient for collaborative application between standards:
---Replace with normatively cited GB/T 19510:202, GB/T 19510:203, GB/T 19510:207, GB/T 19510:213
IEC 61347-2 (all parts) has been adopted to facilitate collaborative application between standards:
---Replaced IEC 61347-2-8 with normatively cited GB/T 19510:208, which is more convenient for collaborative application between standards:
---Replaced IEC 61347-2-9:2012 with normatively cited GB/T 19510:209-2023, consistency between the two documents
The degree is modified to facilitate collaborative application between standards:
---Replaced IEC 61558-1:2005 with the normatively quoted GB/T 19212:1-2016, which is more convenient for collaborative application between standards:
The following editorial changes have been made to this document:
---In order to coordinate with existing standards, the name of the standard is changed to "Light Source Control Device Part 1: General Requirements and Safety Requirements":
Please note that some content in this document may be subject to patents: The publisher of this document assumes no responsibility for identifying patents:
This document is proposed by China Light Industry Federation:
This document is under the jurisdiction of the National Lighting Appliances Standardization Technical Committee (SAC/TC224):
This document was drafted by: Inventronics (Hangzhou) Co:, Ltd:, Guangdong Product Quality Supervision and Inspection Institute, Foshan Huaquan Electric
Gas Lighting Co:, Ltd:, Hangzhou Huapu Yongming Optoelectronics Co:, Ltd:, Hengdian Group Debang Lighting Co:, Ltd:, Ningbo Sunabi Optoelectronics
Technology Co:, Ltd:, Zhongshan Songwei Lighting Electric Co:, Ltd:, Romney Optoelectronic System Technology (Guangdong) Co:, Ltd:, Xiamen Lidaxin Digital
Educational Technology Co:, Ltd:, Siwei Ecological Technology (Hangzhou) Co:, Ltd:, Huizhou NVC Optoelectronics Technology Co:, Ltd:, Guangdong Sanxiong Aurora Lighting Co:, Ltd:
Co:, Ltd:, Anhui Shilin Lighting Co:, Ltd:, Shenzhen Ziguang Lighting Technology Co:, Ltd:, Zhejiang Qicheng Electric Co:, Ltd:,
Zhejiang Hehui Lighting Technology Co:, Ltd:, Shijiazhuang Zhongxin Ruiwei Technology Development Co:, Ltd:, Jiangsu Pusendi Lighting Co:, Ltd:, Hongli Zhao
Ming Group Co:, Ltd:, Zhejiang Fangda Intelligent Control Technology Co:, Ltd:, and Beijing Electric Light Source Research Institute Co:, Ltd:
The main drafters of this document: Wang Yiyou, Li Zili, Zeng Haisheng, Chen Kai, Cai Jinbiao, Zhang Li, Chen Ping, Peng Yinshui, Xu Jianxing, Yang Meng,
Xiao Qiuxia, Lin Yan, Sang Yongshu, Zeng Qinglong, Ye Xuanfeng, Sun Jianli, Wang Weihai, Wang Xuelong, Lu Wenqing, Song Hongwei:
The previous versions of this document and the documents it replaces are as follows:
---First published as GB 19510:1-2004 in:2004, first revised in:2009;
---This is the second revision:
Introduction
With the development of light source control device technology, the safety specifications of the previous version of the light source control device can no longer be adapted to meet the current light source control requirements:
Technical requirements and product safety requirements of the device: Safety requirements ensure that electrical equipment is correctly installed, maintained and used in the manner intended
Reduce harm to people, livestock or property: GB/T 19510 "Light Source Control Device" updates the technical and safety requirements to the regulations:
It is of great significance to standardize light source control devices, reduce product safety risks, improve product quality, and enhance the competitiveness of our products:
GB/T 19510 aims to standardize light source control devices and is intended to consist of the following parts:
---Part 1: General requirements and safety requirements: The purpose is to standardize the general requirements for control devices and their safety requirements:
---Part 2-1: Special requirements for starting devices (except glow starters): The purpose is to standardize starting devices (except glow starters)
(external) special requirements for safety requirements:
---Part 2-2: Special requirements for DC/AC electronic step-down converters for tungsten lamps: The purpose is to standardize the direct use of tungsten filament lamps
Special requirements for safety requirements of current/AC electronic buck converters:
---Part 2-3: Special requirements for AC and/or DC electronic control devices for fluorescent lamps: The purpose is to standardize AC for fluorescent lamps
and/or special requirements for safety requirements of DC electronic control devices:
---Part 2-7: Special requirements for electronic control devices powered by safety service power supplies (ESSS) for emergency lighting (self-contained): Purpose
Special requirements for regulating the safety requirements of electronic control devices powered by safety service power supplies (ESSS) for emergency lighting (self-contained):
---Part 2-8: Special requirements for ballasts for fluorescent lamps: The purpose is to standardize special safety requirements for ballasts for fluorescent lamps:
Require:
---Part 2-9: Special requirements for electromagnetic control devices for discharge lamps (except fluorescent lamps): The purpose is to standardize discharge lamps (fluorescent lamps
Except) special requirements for safety requirements for electromagnetic control devices:
---Part 2-10: Special requirements for electronic inverters and frequency converters for high-frequency cold start tubular discharge lamps (neon lamps): The purpose is
Special requirements for regulating the safety requirements of electronic inverters and frequency converters for high-frequency cold start tubular discharge lamps (neon lamps):
---Part 2-11: Special requirements for miscellaneous electronic circuits used with lamps: The purpose is to standardize miscellaneous electronics used in conjunction with lamps
Special requirements for line safety requirements:
---Part 2-12: Special requirements for DC or AC electronic ballasts for discharge lamps (except fluorescent lamps): The purpose is to regulate discharge
Special requirements for the safety of DC or AC electronic ballasts for lamps (other than fluorescent lamps):
---Part 2-13: Special requirements for DC or AC electronic control devices for LED modules: The purpose is to standardize the use of LED modules
Special requirements for safety requirements for DC or AC electronic control devices:
GB/T 19510:201~GB/T 19510:213 stipulates the scope of application and various tests when any clause of this document is involved:
test sequence, and stipulates necessary supplementary requirements: Each part of GB/T 19510 is independent and does not refer to each other to facilitate future modifications:
and revisions: If deemed necessary, new requirements will be added:
Light source control device
Part 1: General requirements and safety requirements
1 Scope
This document specifies the control of light sources using DC power below 1000V and/or AC power below 1000V at 50Hz or 60Hz:
General requirements and safety requirements for installations:
This document applies to control devices used for light sources that have not yet been standardized:
The tests involved in this document are all type tests: This document does not cover testing of individual light source control devices during production
Require:
The requirements for semi-luminaires are given in GB/T 7000:1-2023 (see 1:2:60 in GB/T 7000:1-2023):
See Appendix L for special requirements for control devices that provide safety extra low voltage (hereinafter referred to as SELV):
Control devices complying with this document may be considered when used alone and in compliance with safety requirements between 90% and 110% of the rated supply voltage:
It will not occur in lamps of standard GB/T 7000:1 and related parts GB/T 7000:20
endanger safety: Performance requirements may be more restrictive:
2 Normative reference documents
The contents of the following documents constitute essential provisions of this document through normative references in the text: Among them, the dated quotations
For undated referenced documents, only the version corresponding to that date applies to this document; for undated referenced documents, the latest version (including all amendments) applies to
this document:
GB/T 4208-2017 Enclosure protection level (IP code) (IEC 60529:2013, IDT)
GB/T 7000:1-2023 Luminaires Part 1: General requirements and tests (IEC 60598-1:2020, MOD)
GB/T 11021 Electrical insulation heat resistance and expression method (IEC 60085:2007, IDT)
GB/T 19212:1-2016 Safety of transformers, reactors, power supply units and their combinations Part 1: General requirements and tests
(IEC 61558-1:2009, MOD)
GB/T 19212:7-2012 Safety of transformers, reactors, power supply units and similar products with a supply voltage of 1100V and below
Part 7: Particular requirements and tests for safety isolating transformers and power supply units incorporating safety isolating transformers (IEC 61558-2-6:
2009,IDT)
GB/T 19510:202 Light source control device Part 2-2: Special requirements for DC/AC electronic step-down converters for tungsten lamps
(GB/T 19510:202-2023,IEC 61347-2-2:2011,MOD)
GB/T 19510:203 Light source control devices Part 2-3: Special requirements for AC and/or DC electronic control devices for fluorescent lamps
(GB/T 19510:203-2023,IEC 61347-2-3:2016,MOD)
GB/T 19510:207 Light source control devices Part 2-7: Emergency lighting (self-contained) safety service power supply (ESSS) power supply
Special requirements for sub-control devices (GB/T 19510:207-2023, IEC 61347-2-7:2021, MOD)
GB/T 19510:208 Light source control devices Part 2-8: Special requirements for ballasts for fluorescent lamps (GB/T 19510:208-
2023,IEC 61347-2-8:2006,MOD)
GB/T 19510:209-2023 Light source control devices Part 2-9: Characteristics of electromagnetic control devices for discharge lamps (except fluorescent lamps)
Special requirements (IEC 61347-2-9:2012, MOD)
GB/T 19510:213 Light source control devices Part 2-13: Special requirements for DC or AC electronic control devices for LED modules
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