GB/T 34007-2017 PDF in English
GB/T 34007-2017 (GB/T34007-2017, GBT 34007-2017, GBT34007-2017)
Standard ID | Contents [version] | USD | STEP2 | [PDF] delivered in | Name of Chinese Standard | Status |
GB/T 34007-2017 | English | 145 |
Add to Cart
|
0-9 seconds. Auto-delivery.
|
Road vehicles -- Brake lining friction materials -- Drag test method for friction performance
| Valid |
Standards related to (historical): GB/T 34007-2017
PDF Preview
GB/T 34007-2017: PDF in English (GBT 34007-2017) GB/T 34007-2017
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 43.040.40
Q 69
Road vehicles - Brake lining friction materials -
Drag test method for friction performance
ISSUED ON. JULY 12, 2017
IMPLEMENTED ON. JUNE 01, 2018
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine;
Standardization Administration of PRC.
Table of Contents
Foreword ... 3
1 Scope ... 4
2 Normative references ... 4
3 Terms and definitions ... 4
4 Test equipment ... 5
5 Test type and test device ... 6
6 Test procedures ... 7
7 Report of results ... 13
Road vehicles - Brake lining friction materials -
Drag test method for friction performance
1 Scope
This standard specifies the test equipment, test type, test device, test procedure,
result report of the friction performance test of the brake lining materials of road
vehicles using the drag test method.
This standard applies to the friction performance test of brake linings
(hereinafter referred to as linings) used in category M, N, O, L vehicles.
2 Normative references
The following documents are essential to the application of this document. For
the dated documents, only the versions with the dates indicated are applicable
to this document; for the undated documents, only the latest version (including
all the amendments) are applicable to this standard.
GB/T 5620 Road vehicles - Braking of automotive vehicles and their trailers
- Vocabulary (GB/T 5620-2002, idt ISO 611.1994)
GB/T 15089 Classification of power-driven vehicles and trailers
JB/T 7498 Coated abrasives - Abrasive paper
QC/T 556 Automotive brake - Temperature measurement and thermocouple
installation
3 Terms and definitions
The terms and definitions defined in GB/T 5620 and GB/T 15089 AND the
following terms and definitions apply to this document.
3.1
Braking cycle
A braking process which consists of several braking runs, each braking
operation consisting of 5 s braking and 10 s idling.
idling, it shall be not less than 600 r/min at full load.
4.5 During the test, it should use the embedded thermocouple to measure the
temperature of the brake disc. The installation and measurement shall be in
accordance with QC/T 556. Other temperature measuring devices and methods
can also be used, but they must meet the specified requirements for
measurement accuracy.
4.6 The radial runout and axial runout of the brake disc during equipment
operation shall not exceed 0.08 mm.
5 Test type and test device
5.1 Test type
The test type is divided into the original sample test and the sampling method
test. The original sample test is to test the specimen of original size, the
sampling method test is to prepare the specimen into the sample block of the
specified size to perform test.
The test of the disc linings for categories M1, M2, N1, O1, O2, L vehicles may be
carried out by the original sample method or by the sampling method.
The test for disc linings and drum linings for categories M3, N2, N3, O3, O4
vehicles are carried out by the sampling method.
5.2 Test device for disc linings for categories M1, M2, N1, O1, O2, L vehicles
5.2.1 When performing the original sample test, the brake disc and brake caliper
used in the test shall be the brake disc and brake caliper according to the
drawings and technical documents. The roughness of the friction surface of the
disc shall be less than 15 μm, the thickness shall not be less than 90% of its
original thickness.
5.2.2 When performing the sampling test, it shall install a fixed-type disc brake
caliper on the test machine, the piston diameter is 36 mm. The distance
between the center of the sample block and the center of the brake disc after
installation is 116.5 mm. The brake disc used in the test shall meet the following
technical requirements.
a) The brake disc is a solid body (non-ventilated type) which has a diameter
of (278 ± 2) mm and a thickness of (9 ± 0.5) mm;
b) The material of the brake disc body is HT250, the hardness of the friction
surface is 180 HBW ~ 250 HBW.
5.3 Test devices for disc linings and drum linings for categories M3, N2, N3,
When Ak ≤ 18.1 cm2, Md = 150 N·m; when Ak > 18.1 cm2, Md = 300 N • m.
6.1.1.1.2 Determination of torque in constant torque mode
The brake’s output torque (M) is calculated according to the formula (3).
Where.
M - Brake’s output torque, in Newton meters (N • m);
TE - End temperature of brake, in degrees Celsius (°C);
TA - Initial temperature of brake, in degrees Celsius (°C);
α - The thermal conductivity of the brake disc, in joules per square meter of
second Kelvin [J/(m2 • s • K)];
ABS - The heat conduction area of the brake disc, in square meters (m2);
cp - The specific heat capacity of the brake disc, in joules per Newton Kelvin
[J/(N • K)];
GBS - The mass of the brake disc, in Newton (N);
t - Braking time, in seconds (s);
n - The speed of the brake disc, in revolutions per minute (r/min).
For the brake disc which is made of HT250 gray cast iron, α is 59.7 J/(m2 • s •
K) and cp is 51 J/(N • K).
The constant torques are taken at different test stages, which are regarded as
M1, M2, M3, respectively. When calculating M1, (TE - TA) is 125 °C, t is 25 s;
when calculating M2, (TE - TA) is 225 °C, t is 25 s; when calculating M3, (TE - TA)
is 450 °C, t is 50 s.
6.1.1.2 Determination of test pressure and torque by sampling method
The pressure per unit area of the friction surface of the sample block under
constant pressure mode is 75 N/cm2, the pressure of the brake pipeline is 0.89
MPa;
In the constant torque mode, M1 takes the value of 103 N • m, M2 takes the
value of 186 N • m, M3 takes the value of 194 N • m.
6.2.1.1 Determination of pressure
The pressure per unit area of the friction surface of the sample block is 75 N/cm2
and the pressure of the brake lining is 1.17 MPa.
6.2.1.2 Treatment of the surface of brake disc
Before each test, the surface of the brake disc shall be treated by the sandpaper
which has a grain size of P240 or finer in JB/T 7498, so that the surface of the
brake disc has no obvious wear marks and rust; use a soft cloth and absolute
ethanol to remove the dust and oil stains from the surface of the brake disc.
6.2.1.3 Preparation of sample block
Randomly take 2 linings from the sample, take a sample block which has a
length of (84.0 ± 0.2) mm, a width of (52.0 ± 0.2) mm, a thickness of not less
than 6.0 mm from the middle of each lining, tightly embed them in the dedicated
backplate. If the lining is relatively smaller and it cannot take the sample block
of 84 mm × 52 mm, it can sample another two linings, use the two small linings
to assemble to the specified size. The difference of thickness of the two small
sample blocks shall not exceed 0.05 mm. Identify 4 points at the non-friction
surface of each lining, to determine the measurement points of the lining
thickness, as shown in Figure 3. Care shall be taken to avoid oil, water, stains
or breakage on the friction surface of the lining.
Figure 3 -- Schematic diagram of the location of the measurement points
of dedicated backplate and sample block’s thickness
6.2.2 Run-in of sample block
The lining or sample block shall be run-in before the formal test, until the contact
area of the sample block with the brake disc is not less than 80%. The surface
temperature of the brake disc during running-in shall not exceed 200 °C.
The procedure for run-in of sample block is as shown in the test number 1 (run-
in) in Table 3.
...... Source: Above contents are excerpted from the PDF -- translated/reviewed by: www.chinesestandard.net / Wayne Zheng et al.
|