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GB/T 44692.2-2024: Equipment integrity of hazardous chemical enterprises - Part 2: Guide on technology implementation
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Equipment integrity of hazardous chemical enterprises - Part 2: Guide on technology implementation
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GB/T 44692.2-2024
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Basic data | Standard ID | GB/T 44692.2-2024 (GB/T44692.2-2024) | | Description (Translated English) | Equipment integrity of hazardous chemical enterprises - Part 2: Guide on technology implementation | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | G90 | | Classification of International Standard | 71.120.01 | | Word Count Estimation | 30,311 | | Date of Issue | 2024-09-29 | | Date of Implementation | 2025-04-01 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GB/T 44692.2-2024: Equipment integrity of hazardous chemical enterprises - Part 2: Guide on technology implementation
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 71.120.01
CCSG90
National Standard of the People's Republic of China
Equipment integrity of hazardous chemical enterprises
Part 2.Technical Implementation Guidelines
Released on 2024-09-29
2025-04-01 Implementation
State Administration for Market Regulation
The National Standardization Administration issued
Table of Contents
Preface III
Introduction IV
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 General Principles 2
5 Equipment classification evaluation method 3
5.1 Overview 3
5.2 Classification feature parameters 3
5.3 Grading parameter weights 4
5.4 Quantification rules for classification parameters 4
5.5 Rating 5
6 Equipment risk rating method 5
6.1 Overview 5
6.2 Risk Factors 5
6.3 Risk factor weights 5
6.4 Value at Risk Calculation 5
6.4.1 Single factor risk value determination 5
6.4.2 Multi-factor risk value calculation 5
6.5 Risk Rating 6
7 Equipment defect classification method 6
7.1 Overview 6
7.2 Defect Classification Principles 6
7.3 Defect Classification Evaluation 6
7.3.1 Defects leading to equipment failure 6
7.3.2 Defects leading to deterioration of equipment operation status 7
8 Reliability Evaluation and Life Prediction Technology 9
8.1 Overview 9
8.2 Establishment of Standardized Defect Database 9
8.3 Reliability Evaluation 10
8.3.1 Reliability evaluation index 10
8.3.2 Fault Distribution Assumptions 10
8.3.3 Reliability evaluation method 10
8.4 Life Assessment and Remaining Life Prediction 10
8.4.1 Lifespan assessment method 10
8.4.2 Remaining life prediction method 11
8.4.3 Application of life assessment and remaining life prediction results 12
9 Corrosion monitoring and risk assessment technology 12
9.1 Overview 12
9.2 Corrosion loop 12
9.3 Corrosion Monitoring and Detection Program 12
9.4 Key corrosion parameters and integrity operating window 13
9.5 Corrosion risk assessment 14
9.6 Corrosion risk alarm 14
10 Dynamic Equipment Monitoring and Diagnosis Technology14
10.1 Overview 14
10.2 Monitoring and diagnostic technology 14
10.3 Monitoring and diagnostic system 15
Appendix A (Informative) Equipment Classification Quantitative Evaluation Example 16
Appendix B (Informative) Equipment Risk Rating Example 18
Appendix C (Informative) Example of Class I Equipment Defect Identification Criteria 20
Reference 22
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting.
This document is Part 2 of GB/T 44692 “Equipment Integrity for Hazardous Chemical Enterprises”.
Device Integrity has been published in the following sections.
--- Part 1.Management system requirements;
--- Part 2.Technical implementation guidelines.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document was proposed and coordinated by the National Technical Committee for Standardization of Hazardous Chemicals Management (SAC/TC251).
This document was drafted by. Sinopec Safety Engineering Research Institute Co., Ltd., Sino-Korea (Wuhan) Petrochemical Co., Ltd., Sinopec Management
Certification (Qingdao) Co., Ltd., China National Petroleum Corporation Safety and Environmental Protection Technology Research Institute Co., Ltd., Sinopec National Petrochemical Project Risk Assessment Technology Co., Ltd.
Technology Center Co., Ltd., Sinopec Great Wall Energy Chemical (Ningxia) Co., Ltd., Sinopec Cangzhou Branch,
Tianjin Bohai Chemical Industry Development Co., Ltd., Sinopec Sales Co., Ltd. Zhejiang Petroleum Branch, Sinopec Co., Ltd. West
Bei Oilfield Branch, Sinopec Shengli Oilfield Branch, Emergency Management Department Chemical Registration Center, China Special Equipment
Equipment Testing Institute, Beijing University of Chemical Technology, Shandong Jingbo Petrochemical Co., Ltd., Binhua Group Co., Ltd., CNOOC Huizhou Petrochemical Co., Ltd.
Co., Ltd., Shanghai Huayi Tianyuan Chemical Logistics Co., Ltd., Anhui Jinhe Industrial Co., Ltd., Shandong Haihua Hualong New Materials Co., Ltd.,
Chongqing Changfeng Chemical Industry Co., Ltd.
The main drafters of this document are. Xu Shujian, Qu Dingrong, Dang Wenyi, Yang Feng, Qiu Hongbin, Wei Dong, Ren Gang, Hao Yichen, Sun Xinwen, Lv Wei, Xu Xing,
Zhang Jiedong, Qiu Zhigang, Han Lei, Hu Jia, Wang Ting, Liu Xin, Chu Taian, Liu Xiaowei, Wu Wenbin, Luo Fangwei, Zheng Jinglei, Chen Zengliang, Zhu Zhenjun,
Duan Binghong, Guan Xiaorui, Dai Cheng, Liu Xize, Xu Ke, Liu Wencai, Li Jianxiang, Wang Huadong, Ma Xiaogang, Wang Qingfeng, Niu Luna, Chai Yongxin, Ning Zhikang,
Zhang Yanling, Qiu Feng, Zhang Shuping, Zhang Hantao, Xu Baoju, Gu Tianjie, Xing Meng, Zhu Zhe, Liu Guoshuai, Zheng Xianwei, Zhang Ying, Hao Anfeng, Zhu Qiang,
Li Hejin, Zhang Wenbo, Sun Deqing, Tang Zheng, Ye Chenglong, Wu Ceyu, Zhan Jiangqin, Yang Le, Zhang Guoxing, and Mo Yong.
Introduction
Equipment is the material basis for safe production of enterprises. Dangerous chemical enterprises are accompanied by flammable, explosive, toxic and harmful materials and products, involving the use of
During the use, storage, manufacturing, processing or transportation of equipment, there are characteristics such as severe equipment corrosion, frequent failures, and difficulty in identifying potential risks, especially with
With the development of my country's chemical industry, the number of equipment and facilities that exceed their design life is increasing, and equipment aging management has attracted great attention from the society.
Equipment integrity management is an important part of process safety management, a development trend of international equipment management, and an important factor for hazardous chemical companies to improve equipment integrity.
Advanced control methods to improve equipment management level, manage equipment risks, eliminate equipment hidden dangers, and prevent equipment accidents.
GB/T 44692 "Equipment Integrity of Hazardous Chemical Enterprises" aims to guide hazardous chemical enterprises to establish and implement equipment integrity management
The system continuously maintains the physical and functional integrity of the equipment, keeps it in a safe and reliable controlled state, and meets the expected functions of its life cycle.
functions and uses, thereby avoiding safety accidents or environmental pollution incidents such as leakage, poisoning, fire, explosion, etc. of hazardous chemicals, and ensuring the safety of equipment
Full-cycle operation lays the foundation for the implementation of process safety management of hazardous chemicals.
The implementation of GB/T 44692 "Integrity of Equipment in Dangerous Chemical Enterprises" is based on the management system as the criterion, the application of technology as the support, and the performance as the basis.
With the efficiency index as evaluation and the information system as carrier, we can jointly realize the establishment, implementation, maintenance and continuation of equipment integrity management in hazardous chemical enterprises.
Improvement. GB/T 44692 “Equipment Integrity for Hazardous Chemical Enterprises” is planned to consist of 4 parts.
--- Part 1.Management system requirements. The purpose is to specify the organizational environment, leadership, planning, support, operation, performance evaluation, improvement
The basic content of the equipment integrity management system elements such as progress.
--- Part 2.Technical implementation guide. The purpose is to provide equipment classification evaluation, risk classification, defect classification, reliability evaluation and life
Provide guidance on key supporting technologies for equipment integrity management, such as life prediction, corrosion monitoring and risk assessment, and dynamic equipment monitoring and diagnosis.
--- Part 3.Performance indicator setting and calculation method. The purpose is to develop key performance indicators (KPI) for equipment integrity management
Technology in setting principles, formulating procedures, setting and calculating indicators for each discipline, decomposing and implementing indicators, and statistics and analysis of indicators.
Require.
--- Part 4.Information technology specifications. The purpose is to develop the system architecture, technical architecture,
Technical specifications for application architecture, functional design, system configuration, etc.
Equipment integrity of hazardous chemical enterprises
Part 2.Technical Implementation Guidelines
1 Scope
This document provides the following information. equipment classification evaluation, risk grading, defect classification, reliability evaluation and life prediction, corrosion monitoring, etc.
Guidance on detection and risk assessment, dynamic equipment monitoring and diagnosis, etc.
This document applies to static equipment, dynamic equipment, electrical equipment, instrumentation equipment and other equipment involved in the equipment management of hazardous chemical enterprises.
Facility integrity management. Other companies’ equipment management can be used as a reference.
2 Normative references
The contents of the following documents constitute essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document.
GB/T 19873 (all parts) Machine condition monitoring and diagnosis Vibration condition monitoring
GB/T 26610 (all parts) Guidelines for the implementation of risk-based inspections for pressure equipment systems
GB/T 30578 Risk-based inspection and evaluation of atmospheric pressure storage tanks
GB/T 30579 Damage pattern identification of pressure equipment
GB/T 37079-2018 Equipment reliability Reliability assessment method
GB/T 41344.2 Mechanical safety risk early warning Part 2.Monitoring
GB/T 41344.3 Machinery safety risk warning Part 3.Classification
GB/T 44692.1 Facility integrity for hazardous chemicals enterprises Part 1.Management system requirements
3 Terms and definitions
The terms and definitions defined in GB/T 44692.1, GB/T 37079-2018 and the following apply to this document.
3.1
By measuring and collecting the characteristic parameter data that affects the operation of the equipment, and quantitatively analyzing the obtained data, the equipment, etc.
Evaluation made by level.
3.2
The process of determining the risk level of equipment based on its risk value.
3.3
Use quantitative methods to evaluate the defects and losses of the equipment or its functions, and the status that does not meet the design expectations or relevant acceptance standards.
Evaluation is carried out and the corresponding level is determined according to the quantitative results to achieve the process of hierarchical control.
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