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GB/T 44692.1-2024: Equipment integrity of hazardous chemical enterprises - Part 1: Requirements for management systems
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Equipment integrity of hazardous chemical enterprises - Part 1: Requirements for management systems
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GB/T 44692.1-2024
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Basic data | Standard ID | GB/T 44692.1-2024 (GB/T44692.1-2024) | | Description (Translated English) | Equipment integrity of hazardous chemical enterprises - Part 1: Requirements for management systems | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | G90 | | Classification of International Standard | 71.120.01 | | Word Count Estimation | 38,352 | | Date of Issue | 2024-09-29 | | Date of Implementation | 2025-04-01 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GB/T 44692.1-2024: Equipment integrity of hazardous chemical enterprises - Part 1: Requirements for management systems
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
National Standard of the People's Republic of China
ICS 71.120.01CCS G 90
Equipment integrity of hazardous chemical enterprises
Part 1.Management system requirements
Equipment integrity of hazardous chemical enterprises-
Part 1：Requirements for management systems
2024-09-29 Release
2025-04-01 Implementation
State Administration for Market Regulation
The National Standardization Administration issued
Table of Contents
Preface Ⅲ
Introduction Ⅳ
1 Scope...1
2 Normative references ...1
3 Terms, definitions, abbreviations 1
3.1 Terms and Definitions 1
3.2 Abbreviations 2
4 Organizational environment ...3
4.1 System operating environment 3
4.2 Stakeholder Needs and Expectations 3
4.3 System management scope ...3
4.4 Equipment Integrity Management System ...3
5 Leadership 4
5.1 Leadership and Commitment 4
5.2 Management Policy 4
5.3 Organizational structure, responsibilities and authorities 4
6 Planning...4
6.1 Laws, regulations and other requirements...4
6.2 Equipment Integrity Management System Planning 5
6.3 Management Objectives 5
6.4 Risk Management Planning 6
7 Support...6
7.1 Resources 6
7.2 Capabilities 6
7.3 Consciousness 6
7.4 Communication 6
7.5 Training 7
7.6 File and Data Management 7
7.7 Information Management 8
8 Run...8
8.1 Equipment Classification Management 8
8.2 Equipment Risk Management 9
8.3 Quality Management 10
8.4 Inspection, testing and preventive maintenance 11
8.5 Equipment operating environment management...12
8.6 Equipment Defect Management...13
8.7 Equipment Change Management 13
8.8 External Control 14
8.9 Equipment Emergency Management...15
8.10 Special Management 15
9 Performance Evaluation...16
9.1 Monitoring, measurement, analysis and evaluation 16
9.2 Internal Audit 16
9.3 Management Review 17
10 Improvements...17
10.1 Nonconformity and Corrective Action 17
10.2 Continuous Improvement 18
Appendix A (Informative) Examples of equipment integrity management job responsibilities 19
Appendix B (Informative) Comparison example between equipment integrity management elements and enterprise equipment management activities 21
Appendix C (Informative) Examples of Integrity Management Activities for Pressure Vessels and Piping Systems 24
References ...29
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting is required.
This document is part 1 of GB/T 44692 “Integrity of equipment for hazardous chemicals enterprises”. GB/T 44692 has been published for the following
part.
--Part 1.Management system requirements;
--Part 2.Technical Implementation Guidelines.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document is proposed and coordinated by the National Technical Committee on Hazardous Chemicals Management Standardization (SAC/TC 251).
This document was drafted by. Sinopec Safety Engineering Research Institute Co., Ltd., Sino-Korea (Wuhan) Petrochemical Co., Ltd., China National Petroleum Corporation
Safety and Environmental Protection Technology Research Institute Co., Ltd., Sinopec Management System Certification (Qingdao) Co., Ltd., China Petrochemical Corporation
State Branch, Sinopec National Petrochemical Project Risk Assessment Technology Center Co., Ltd., Sinopec Great Wall Energy Chemical (Ningxia) Co., Ltd.,
China Petrochemical Corporation Northwest Oilfield Branch, Sinopec Sales Co., Ltd. Zhejiang Oil Branch, China Petrochemical
Shengli Oilfield Branch of China National Chemical Corporation, Chemical Registration Center of the Ministry of Emergency Management, China Special Equipment Testing and Research Institute, Beijing University of Chemical Technology
Shandong Jingbo Petrochemical Co., Ltd., Binhua Group Co., Ltd., Ningxia Baoting New Energy Co., Ltd., CNOOC Huizhou Petrochemical
Co., Ltd., Anhui Jinhe Industrial Co., Ltd., Shanghai Huayi Tianyuan Chemical Logistics Co., Ltd., Shandong Haihua Hualong New Materials Co., Ltd.
company.
The main drafters of this document are. Qu Dingrong, Yang Feng, Xu Shujian, Qiu Hongbin, Wei Dong, Dang Wenyi, Ren Gang, Sun Xinwen, Xu Xing, Lv Wei,
Zhang Jiedong, Qiu Zhigang, Hu Jia, Liu Xin, Wang Ting, Chu Taian, Liu Xiaowei, Wu Wenbin, Luo Fangwei, Zheng Jinglei, Zhu Zhenjun, Chen Zengliang, Duan Binghong,
Yan Limin, Dai Cheng, Liu Xize, Xu Ke, Liu Wencai, Li Jianxiang, Wang Huadong, Ma Xiaogang, Wang Qingfeng, Niu Luna, Chai Yongxin, Ning Zhikang, Zhang Shuping,
Zhang Hantao, Xu Baoju, Gu Tianjie, Xing Meng, Zhu Zhe, Liu Guoshuai, Zheng Xianwei, Zhang Ying, Hao Anfeng, Zhu Qiang, Li Hejin, Zhang Wenbo, Sun Deqing,
Tang Zheng, Lan Zhenggui, Liu Yongqiang, Yang Le, Wang Yu, Zhan Jiangqin, Xue Peigong.
Introduction
Equipment is the material basis for safe production of enterprises. Dangerous chemical enterprises are accompanied by flammable, explosive, toxic and harmful materials and products, involving
During the use, storage, manufacturing, handling or transportation process, there are characteristics such as severe equipment corrosion, frequent failures, and difficulty in identifying potential risks, especially
With the development of my country's chemical industry, the number of equipment and facilities that are in service beyond their design life is increasing, and equipment aging management has attracted great attention from society.
Strengthening equipment integrity management is an important part of process safety management, a development trend of international equipment management, and a
Advanced control methods to improve equipment management level, control equipment risks, eliminate equipment hidden dangers, and prevent equipment accidents.
GB/T 44692 "Equipment Integrity of Hazardous Chemical Enterprises" aims to guide hazardous chemical enterprises to establish and implement equipment integrity management
The system continuously maintains the physical and functional integrity of the equipment, keeps it in a safe and reliable controlled state, and meets the expected functions of its life cycle.
functions and uses, thereby avoiding safety accidents or environmental pollution incidents such as leakage, poisoning, fire, explosion, etc. of hazardous chemicals, and ensuring the safety of equipment
Full-cycle operation lays the foundation for implementing process safety management of hazardous chemicals.
GB/T 44692 "Integrity of Equipment in Dangerous Chemical Enterprises" is implemented based on the management system as the criterion, technology application as the support, and performance as the
Based on the evaluation of efficiency indicators and the information system as the carrier, we will jointly realize the establishment, implementation, maintenance and sustainability of equipment integrity management in hazardous chemical enterprises.
GB/T 44692 “Equipment Integrity for Hazardous Chemical Enterprises” is planned to consist of 4 parts.
--Part 1.Management system requirements. The purpose is to define the organizational environment, leadership, planning, support, operation, performance evaluation, improvement,
The basic content of the equipment integrity management system elements such as progress.
--Part 2.Technical Implementation Guide. The purpose is to provide equipment classification evaluation, risk classification, defect classification, reliability evaluation and
Provide guidance on key supporting technologies for equipment integrity management, such as life prediction, corrosion monitoring and risk assessment, and dynamic equipment monitoring and diagnosis.
--Part 3.Performance indicator setting and calculation method. The purpose is to develop key performance indicators (KPIs) for equipment integrity management.
Technical skills in setting principles, formulating procedures, setting and calculating indicators for each discipline, decomposing and implementing indicators, and statistics and analysis of indicators.
Technical requirements.
--Part 4.Information Technology Specifications. The purpose is to develop the system architecture, technical architecture,
Technical specifications for application architecture, functional design, system configuration, etc.
Equipment integrity of hazardous chemical enterprises
Part 1.Management system requirements
1 Scope
This document specifies the organizational environment, leadership, planning, support, operation, performance, and management of the facility integrity management system for hazardous chemicals enterprises.
Evaluation and improvement requirements.
This document applies to static equipment, dynamic equipment, electrical equipment, instrumentation equipment and other equipment involved in the equipment management of hazardous chemical enterprises.
Facility integrity management. Other companies’ equipment management can be used as a reference.
2 Normative references
This document has no normative references.
3 Terms, definitions and abbreviations
3.1 Terms and Definitions
The following terms and definitions apply to this document.
3.1.1
equipment integrity
The equipment is physically and functionally complete, in a safe and reliable controlled state, and meets the expected functions, reflecting the safety of the equipment,
A combination of equipment characteristics such as reliability and maintainability.
3.1.2
Equipment integrity managementequipment integrity management
Throughout the equipment life cycle, we adopt a combination of standardized management and improved technology based on risk and systematic thinking, and implement
The management activity of continuous improvement to ensure that equipment is physically and functionally intact and fit for its intended function and purpose.
3.1.3
Equipment integrity management systemequipment integrity management system
The company's equipment integrity management policies, strategies, objectives, plans and activities, as well as the planning, implementation, inspection and maintenance of the above contents.
The procedures and organizational structures necessary for continuous improvement.
3.1.4
Equipment grading management
Based on the comprehensive factors of production importance, maintenance complexity, failure hazard, design maturity, maintenance cost, etc. of different types of equipment
Based on the evaluation results and the actual equipment management of the enterprise, different types of equipment are classified and managed, and the management of relevant resources is reasonably allocated.
Activity.
3.1.5
Equipment risk managementequipment risk management
During the entire life cycle of the equipment, we will carry out equipment risk identification, risk assessment, risk control and risk monitoring, and control the risks within an acceptable level.
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