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GB 17120-2012: Metal forming machinery -- Safety requirements
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| Standard ID | Contents [version] | USD | STEP2 | [PDF] delivered in | Standard Title (Description) | Status | PDF |
| GB 17120-2012 | English | 299 |
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Metal forming machinery -- Safety requirements
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GB 17120-2012
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| GB 17120-1997 | English | 399 |
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Metalforming machinery--Safety requirements
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GB 17120-1997
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Basic data | Standard ID | GB 17120-2012 (GB17120-2012) | | Description (Translated English) | Metal forming machinery -- Safety requirements | | Sector / Industry | National Standard | | Classification of Chinese Standard | J62 | | Classification of International Standard | 25.120.10 | | Word Count Estimation | 13,171 | | Older Standard (superseded by this standard) | GB 17120-1997 | | Quoted Standard | GB 150.1; GB 150.2; GB 150.3; GB 150.4; GB 2893; GB 2894; GB/T 3766-2001; GB 4584; GB 5083; GB 5092; GB 5226.1-2008; GB 7247.1; GB/T 14776; GB/T 15241.2; GB/T 15706.1-2007; GB/T 15706.2-2007; GB/T 16251; GB 16754; GB/T 16855.1; GB/T 16856.1; GB 17888.1; G | | Regulation (derived from) | National Standards Bulletin No. 28 of 2012 | | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | | Summary | This Chinese standard specifies the forging machinery design, manufacture and use of safety requirements. This standard applies to forging machinery. | GB 17120-2012 ImageGB 17120-2012: Metal forming machinery -- Safety requirements---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Metalforming machinery.Safety requirements
ICS 25.120.10
J62
National Standards of People's Republic of China
Replacing GB 17120-1997
Metalforming machinery - Safety requirements
Issued on. 2012-11-05
2013-10-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Foreword
Chapter 4 of this standard are recommended, the rest are mandatory.
This standard was drafted in accordance with GB/T 1.1-2009 given rules.
This standard replaces GB 17120-1997 "Metalforming machinery - Safety requirements"
This standard compared with GB 17120-1997, the main technical changes are as follows.
--- Removed and added the normative references;
--- Modify the terms and definitions;
--- Increased in Chapter 4;
--- Increasing the noise requirements (see 5.11);
--- Increased emission requirements (see 5.14);
--- Increased requirements for substances and materials (see 5.15);
--- Increased Ergonomic requirements (see 5.16);
--- Delete the design and construction requirements for machine parts (see the 1997 edition 4.2);
--- Remove the balance check request (see 1997 edition 5.4);
--- Remove the brake angle requirements (see the 1997 version 6.2.3);
--- Remove the adjusting device Die height requirements (see the 1997 edition of Chapter 8);
--- Changed hands to manipulate the requirements (see 5.6.6);
--- Modify the requirements for emergency stop devices (see 5.6.9);
--- Modify the requirements for protection devices (see 5.17.3);
--- Modify the working platform, channel or straight ladder ladder and guardrail requirements (see 5.18);
--- Modify the use of information requirements (see Chapter 6).
The standard proposed by China Machinery Industry Federation.
This standard by the National Forging Machinery Standardization Technical Committee (SAC/TC220) centralized.
This standard is drafted by. Jinan Foundry and Metalforming Machinery Research Institute Co., Taian Hualu Metalforming Machine Co., Ltd., Qingdao Green forging
Forging Machinery Co., Ltd.
The main drafters of this standard. Ma Liqiang, Yin Shengjun, the king made strong, Xingji Bo.
This standard replaces the standards previously issued as follows.
--- GB 17120-1997;
--- JB4203-1986
Metalforming machinery - Safety requirements
1 Scope
This standard specifies the safety requirements for forging machinery design, manufacture and use.
This standard applies to forging machinery.
2 Normative references
The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein
Member. For undated references, the latest edition (including any amendments) applies to this document.
GB 150 (all parts) pressure vessel
GB 2893 Safety colors
GB 2894 Safety Signs and use guidelines
GB/T 3766-2001 Hydraulic System General technical conditions
GB 4584 presses photoelectric protection device technology
GB 5083 production equipment with safety and health General
GB 5092 press induction type safety device technology
GB 5226.1-2008 Safety of machinery - Electrical machinery and electrical equipment - Part 1. General requirements
GB 7247.1 Safety of laser products - Part 1. Equipment Classification, Requirements and User's Guide
GB/T 7932-2003 General technical conditions of pneumatic systems
GB/T 14776 Ergonomic design principles job size and value
GB/T 15241.2 related to mental workload ergonomic principles - Part 2. Design Principles
GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology, methodology
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles
Ergonomic principles GB/T 16251 design of work systems
GB 16754 Safety of machinery - Emergency stop design principles
GB/T 16855.1 machinery safety control system relating to safety components - Part 1. General principles for design
GB/T 16856.1 Safety of machinery - Risk assessment - Part 1. Principles
GB 17888.1 Safety of machinery stationary facilities - Part 1. Choice of fixed means of access between two planes
GB 17888.2 Safety of machinery stationary facilities - Part 2. Working platforms and gangways
GB 17888.3 Safety of machinery stationary facilities - Part 3. Stairs, steps and guardrails
GB 17888.4 Safety of machinery stationary facilities - Part 4. Fixed ladders
Requires the operator to the location and operation. GB 18209.3 Safety of machinery - Indication, marking and actuation - Part 3
GB/T 18569.1 Safety of machinery decreased from hazardous substances emitted by machinery health risk - Part 1. mechanical system for
Manufacturer of the principles and norms
GB/T 19671 Safety of machinery - hand control devices - Functional aspects and design principles
Location GB/T 19876 Safety of machinery and parts of the body close to the speed-related safety devices
GB/T 23281 Forging Machinery noise level measurement method
GB/T 23282 forging machinery sound power level measurement
3 Terms and Definitions
GB/T 15706.1 as defined in the following terms and definitions apply to this document.
3.1
JHA area hazardzoneofworking
Completion of the regional workpiece on forging machinery. As for the working parts from time to time as the relative motion of the working parts of the reciprocating linear motion
Or flame, laser, high-pressure fluid; mold installation space (including attachments) on the work surface projected on the direction of travel included
And the space between the workpiece contains.
3.2
Direction of the work stroke workingstroke
Working parts forging machinery reciprocated from the full open position to a fully closed position of the stroke.
3.3
Safe distance safetydistance
Protection work between the danger zone and ensure the safety of the minimum distance.
3.4
Co-operating multi-synchronousactuation
Two or more operators during joint operations, each operating simultaneously manipulation device with both hands, in order to start working parts
the way.
3.5
Security Bar safetycolumn, safetyscotch, mechanicalrestraintscotch
When forging mechanical adjustment or repair the mold, placed between the bottom surface of the mold member or work with the table plate to prevent the working portion
Member accidentally moving a hazardous pillar.
3.6
Blocking means impedingdevice
Physical barriers, such as the status of fences, railings. Its setting can not impede entry into the danger zone, but can be provided at the free entry barrier
Is blocking reduce the probability of entering the danger zone.
4 forging machinery dangerous
4.1 should be GB/T 15706.1 and GB/T 16856.1 provisions risk assessment.
4.2 hazard identification, for the foreseeable misuse (including use in forging machinery, adjustment, cleaning and maintenance period) have produced dangerous
Analyse.
4.3 Forging Machinery dangerous to consider, see GB/T 15706.1-2007 Chapter 4.
5 safety requirements or measures
5.1 General Requirements
5.1.1 Design of forging machinery and spare parts, attachments should be consistent with GB 5083, GB/T 15706.1, GB/T 15706.2 and this mark
Registration requirements. Forging machinery design should be taken to reduce risk assessment and risk measures.
5.1.2 The danger can not be avoided by design, safety precautions should be taken. For the design can not take safety measures to avoid
Free dangerous legacy application information notification or alert the operator.
5.1.3 There should be no sharp edges result in personal injury, sharp corners (except function required).
5.1.4 Screw forging machinery, nuts and other fasteners and pins, because of its loose parts fall off will cause displacement, drop caused by accident
Should adopt a reliable anti-rotation.
5.1.5 Forging Machinery shall own structural characteristics, technology objects and set the appropriate mode of operation of safety devices and blocking devices.
5.1.6 Forging Machinery should be its own structural features, set the appropriate security surveillance and control device for the safety of the health of forging machinery
Monitoring.
5.1.7 working parts reciprocating forging machinery, should be required to set safety bolt, and should be the main drive or control system working parts
Interlock.
5.1.8 may produce forging machinery around dangerous, such as CNC punch turret press, CNC laser (or flame, high-pressure water) cutting machine to send
Around the intake device or the like, should be set to block devices.
5.1.9 forging machinery should not be overturned in the accident under predetermined conditions, move or fall, due to structural reasons can not guarantee stability, we should say
Ming stabilization measures.
5.1.10 pressure vessels, including accumulator design, manufacture should be consistent (all parts) requirements GB 150.
5.2 Transmission
5.2.1 General requirements
Transmission structure 5.2.1.1 forging machinery should be safe and reliable.
5.2.1.2 may cause wound, inhaled or involved in dangerous moving parts and transmission should be set safety devices, safety is not affected
Except.
Crushing and/or shearing hazard exists between 5.2.1.3 moving parts and moving parts or moving parts and the stationary member, should take security
Full protection measures.
5.2.1.4 between security guards and the moving parts of the human body can not be formed hurt pinch point.
5.2.1.5 For unidirectional rotating parts should be marked clearly in the direc......
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