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HJ 855-2017 English PDF

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HJ 855-2017: Technical specification for application and issuance of pollutant permit electroplating industry
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Basic data

Standard ID HJ 855-2017 (HJ855-2017)
Description (Translated English) Technical specification for application and issuance of pollutant permit electroplating industry
Sector / Industry Environmental Protection Industry Standard
Classification of Chinese Standard Z00
Word Count Estimation 62,662
Issuing agency(ies) Ministry of Ecology and Environment

HJ 855-2017: Technical specification for application and issuance of pollutant permit electroplating industry


---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
(Technical Application for Discharge Permit Application and Issuance - Electroplating Industry) National Environmental Protection Standard of the People 's Republic of China Application code for sewage permit application and issuance Electroplating industry Technical specification for application and issuance of pollutant permit electroplating industry 2017-09-12 released 2017-09-12 implementation Ministry of Environmental Protection released Directory Preface II 1 Scope of application 1 2 normative reference document 1

3 terms and definitions

4 sewage unit basic situation to fill in the requirements

5 Determine the method of determining the discharge and the permissible emission limits

6 feasible technical and operational management requirements for pollution control

Self - monitoring management requirements Requirements for Environmental Management Accounting and Implementation Reporting

9 Actual emissions accounting method

10 Compliance Method 30 Appendix A (informative) List of main production units for electroplating Appendix B (informative) List of commonly used raw and auxiliary materials for electroplating Appendix C (Informative Appendix) Discharge Unit Accounting Record Contents Reference Table .43 Appendix D (Informative Annex) Summary of the implementation of the sewage permit Appendix E (Informative Annex) Implementation Report Preparation Table

Foreword

In order to implement the Environmental Protection Law of the People's Republic of China, the Law of the People's Republic of China on the Prevention and Control of Atmospheric Pollution, People's Republic of China Water Pollution Control Law "and other laws and regulations and the" General Office of the State Council on the issuance of control of pollutant discharge permit system (National Office issued 〔2016〕 81), improve the sewage permit technical support system, to guide and regulate the plating Industrial sewage unit sewage permit application and issuance work, the development of this standard. This standard specifies the discharge of sewage discharge units and special treatment of electroplating wastewater centralized sewage treatment plant sewage permit The basic information of the application and the issuance of the certificate, the determination of the allowable emission limit, the actual discharge accounting, the method of compliance judgment As well as self-monitoring, environmental management desk and discharge permit implementation report and other environmental management requirements, put forward the electroplating industry pollution Prevention and control of feasible technical requirements. Issued by the issuing authority issued a permit, the laws and regulations are clearly prohibited in the construction area, belonging to the state or Where the local Party has clearly stipulated that the discharge unit or the production process of the electroplating industry to be eliminated or banned shall not be allowed to issue a sewage permit certificate. Appendix A to E of this standard are informative. This standard is the first release. This standard is organized by the Planning and Finance Department of the Ministry of Environmental Protection and the Ministry of Environmental Protection. The main drafting unit of this standard. Beijing North Energy Conservation Environmental Protection Co., Ltd., Environmental Protection Department Environmental Engineering Assessment Center, Ring Environmental Protection Institute of Environmental Standards, China Environmental Protection Industry Association. The environmental protection department of this standard approved on September 12,.2017. This standard has been implemented since September 12,.2017. This standard is explained by the Ministry of Environmental Protection. Sewage Permit Application and Issuance Technical Specification Electroplating Industry

1 Scope of application

This standard specifies the discharge of sewage discharge units and special treatment of electroplating wastewater centralized sewage treatment plant sewage permit The basic information of the application and the issuance of the certificate, the determination of the allowable emission limit, the actual discharge accounting, the method of compliance judgment As well as self-monitoring, environmental management desk and discharge permit implementation report and other environmental management requirements, put forward the electroplating industry pollution Prevention and control of feasible technical requirements. This standard applies to the centralized discharge of sewage treatment units and special treatment of electroplating wastewater treatment plant reported "Sewage permit application form" and fill in the relevant application information online, applicable to the guidance of the issuing authority to determine the electroplating industry Sewage units and special treatment of electroplating wastewater centralized sewage treatment plant sewage permit permit requirements. This standard applies to electroplating industry sewage units and special treatment of electroplating wastewater centralized sewage treatment plant emissions of water Pollutants, air pollutants permit management. This standard does not make the provisions of the discharge of industrial waste water, waste gas plating industry sewage other units of sewage facilities and discharge, Refer to the "sewage permit application and issuance of technical specifications" to implement.

2 normative reference documents

The contents of this standard refer to the following documents in the provisions of any reference to the date of the document, the effective version of the applicable standard. Comprehensive Emission Standard for Wastewater GB 13271 Boiler Air Pollutant Emission Standard Emission Standard for Electroplating Pollutants Determination of particulate matter and sampling method of gaseous pollutants in exhaust gas of fixed pollution sources GB/T 16157 GB/T 31962 Sewage Discharge Standard for Urban Sewerage Emission standard for odorous pollutants GB 14554 Technical Guidelines for Unorganized Emissions Monitoring of Air Pollutants HJ/T 75 fixed pollution sources flue gas discharge continuous monitoring technical specifications (Trial) HJ/T 76 fixed pollution source flue gas emissions continuous monitoring system technical requirements and testing methods (Trial) Technical specification for surface water and wastewater monitoring Technical specification for monitoring total water pollutant discharge HJ/T 353 water pollution source on-line monitoring system installation technical specifications (Trial) HJ/T 354 Water Pollution Source Online Monitoring System Acceptance Technical Specification (Trial) HJ/T 355 water pollution source on-line monitoring system operation and assessment of technical specifications (Trial) HJ/T 356 Water pollution source online monitoring system data validity judgment technical specification (Trial) Technical specification for HJ/T 397 fixed source exhaust gas monitoring Technical Guidance for Water Quality Sampling Technical specification for water quality sampling scheme design of HJ 495 General guidelines for self - monitoring of sewage disposal units Technical Guideline for Self - Monitoring of Sewage Discharge Unit HJ -BAT-11 electroplating industry pollution prevention and control of the best feasible technical guidelines (Trial) General rules for application and issuance of sewerage permits HJ □ □ Discharge Unit Self-Monitoring Technical Guide Electroplating Industry HJ □ □ Environmental Management Account and Discharge Permit Implementation Report Technical Specification (Trial) "" Thirteen five "eco-environmental protection plan" (Guo Fa 〔2016〕 65) "Fixed pollution source pollution permit classification management directory (2017 version)" (Ministry of Environmental Protection Order No. 45) Notice on Strengthening the Automatic Monitoring of Elevated Source Pollutants in Beijing, Tianjin and Hebei Provinces number) "Reply to the question of the special discharge limit for the implementation of air pollutants" (Circular No. 1087) [ "On the implementation of thermal power, paper industry and the Beijing-Tianjin-Hebei pilot cities elevated source sewage permit management notice" (ring Water body [2016] 189) "Notice on the Implementation of Special Limitation of Emissions of Air Pollutants" (Announcement No. 14 of.2013) "Notice on the implementation of national pollutant discharge standards for special discharge limits for water pollutants in the Taihu Lake Basin" (Announcement No. 30 of.2008) "Notice on the Implementation of the Special Emission Limits of Water Pollutants in the Taihu Lake Basin" (Announcement.2008 No. 28) "Pollution source automatic monitoring facilities operation and management approach" (Central [2008] No. 6) "Sewage outfall standardization of technical requirements (Trial)" (Environmental Monitoring [1996] No. 470)

3 terms and definitions

The following terms and definitions apply to this standard. 3.1 electroplating industry sewage unit emission unit Refers to the electroplating, chemical plating, chemical conversion film and other production processes and facilities of the sewage units, including professional electroplating enterprises and Electroplating process of the enterprise. 3.2 centralized sewage treatment plant dedicated to electroplating wastewater treated with electroplating wastewater Refers to the electroplating concentrated area and has a special treatment of electroplating wastewater centralized treatment facilities. 3.3 Permissible emission limits Refers to the maximum discharge concentration and maximum emissions of pollutants discharged by the pollutant discharge units as specified in the pollutant discharge permit. 3.4 special periods of time periods Refers to the national and local deadline for compliance with the planning and other relevant environmental management regulations, the sewage unit emissions of pollutants There are special requirements for the period, including heavy pollution during the weather and winter shelter.

4 sewage unit basic situation to fill the requirements

4.1 General principles Electroplating industry sewage unit should be in accordance with the requirements of this standard, in the sewage permit management information platform to declare the system "sewage The contents of the information in Tables 1 to 5 of the Permit Application Form. Special treatment of electroplating wastewater centralized sewage treatment plant only reported The contents of the information in Table 1 and Table 5 of the Application Form for Discharge Permit. Fill in the local loop that is not included in the system drop-down menu The competent department of environmental protection has the provisions that need to be reported or electroplating industrial sewage units that need to be completed, and can add content on their own. Provincial environmental protection departments in accordance with environmental quality improvement needs to increase the management requirements, should be filled into the sewage permit management letter Interest rate platform declaration system "the right to endorse the local environmental protection authorities to increase the management content" column. Electroplating industry sewage units should fill in the application information, should assess the status of pollution emissions and environmental management, the current environment asked To fill out the rectification measures, and fill in the sewage permit management information platform reporting system "corrective measures" column. Electroplating industry sewage unit should be based on the actual situation to fill in the basic situation, the submission of application materials, the authenticity, legitimacy and Integrity of liability. 4.2 Sewage Unit Basic Information Electroplating industry sewage unit basic information should be reported unit name, postal code, industry category, whether put into production, put into operation Period, production and operation of the latitude and longitude, whether the location is a key area, whether the environmental impact of approval documents and document number (prepared Case number), whether there is a local government on the violation of the project identification or filing document and its document number, whether the main pollutants (T/a), total nitrogen oxides (t/a), chemical needs Total amount of oxygen (t/a), total ammonia nitrogen (t/a), other total pollutant (if any). Fill in the industry category, the professional electroplating enterprises should fill in "metal surface treatment and heat treatment processing"; electroplating process of the enterprise Industry should fill in its main industry category; for specialized treatment of electroplating wastewater centralized sewage treatment plant should be completed "metal surface treatment And heat treatment processing ". 4.3 Major products and production capacity 4.3.1 The main production unit, the main process, production facilities and facilities parameters In the "main products and production capacity", the need to select the industry category. Which the main production unit name, the main process name, Production facility name, production facility number, facility parameter, product name, production capacity, unit of measurement, design year Items are optional and other items are optional. Electroplating process of the enterprise only need to fill and electroplating, electroless plating and chemical conversion film Related information content. The main production unit of electroplating is reported according to the plating line. Electroplating industry sewage unit The main production unit, the main process and production facilities name, facilities parameters reported in Table 1. 4.3.2 Production facility number Electroplating industry sewage unit to fill the internal production facilities number, if no internal production facilities number, according to the " Thermal power, paper industry and the Beijing-Tianjin-Hebei pilot cities elevated source sewage permit management notice "in Annex 4" fixed pollution Source (water, atmospheric) coding rules (trial) "to be numbered and reported. Table 1 Electroplating industry Sewage units Main production units, main process, production facilities and facilities parameters table No. Major production unit Main process Production facility Facility parameters Electroplating production line Preprocessing Surface Finishing Roller Volume. L 2 polishing equipment power. kW 3 shot peening equipment tank volume. m3 4 sandblasting equipment diameter/height. mm

5 heat treatment equipment

Operating voltage range. V Maximum input current. A Maximum input power. kW

6 degassing tank

amount Size. mm

7 rust tank

amount Size. mm

8 pickling tank

amount Size. mm

9 roughening tank

amount Size. mm 10 sensitized tank amount Size. mm 11 activation tank amount Size. mm 12 in the slot amount Size. mm 13 prepreg amount Size. mm 14 Wash the tank amount Size. mm 15 other (business to fill in) other (business to fill out) Plating treatment Plating tank amount Size. mm 17 water tank amount Size. mm 18 other (business to fill in) other (business to fill out) Post-processing Passivation tank amount Size. mm 20 coloring trough amount Size. mm 21 closed slot amount Size. mm 22 in the slot amount Size. mm Continued No. Major production unit Main process Production facility Facility parameters Electroplating production line Post-processing Degassing tank amount Size. mm 24 electrolytic cell amount Size. mm 25 water tank amount Size. mm 26 Dehydration equipment Motor power. kW 27 Drying equipment power. kW 28 Drying equipment power. kW 29 in addition to hydrogen equipment power. kW 30 other (business to fill in) other (business to fill out) Supporting system Solution Filtration equipment Filtration area. m2 32 electroplating ultrasonic cleaning machine power. kW 33 sewage treatment facilities Quantity. Table (sets) Processing capacity. m3 wastewater/h 34 Exhaust gas purification facilities Quantity. Table (sets) Processing capacity. m3 air volume/h Common unit Heating facilities boilers amount Maximum continuous evaporation. t/h Storage facilities Chemicals Temporary storage area. m2 37 coal field, ash field covers an area. m2 38 hazardous waste storage room (library) Area. m2 Auxiliary facilities Primary rainwater collection pool amount Effective volume. m3 40 emergency disaster pool amount Effective volume. m3 4.3.3 Product name Hardware parts, communication accessories, electronic components and components, jewelry pieces, lighting and accessories, bathroom plumbing parts, transportation Equipment spare parts and accessories, household appliances, metal products, furniture products, plastic products, defense products spare parts and Accessories and so on. 4.3.4 Production capacity and unit of measurement Fill in the design capacity, not including the national or local government to be eliminated or banned capacity. The unit of measure is area. 4.3.5 years design and production time Environmental impact assessment documents and approval, the local government on the identification of illegal projects or filing documents to determine the design of the annual production between. 4.3.6 other Electroplating industry sewage unit if necessary, can be filled out. 4.4 Main raw and auxiliary materials and fuels Raw and auxiliary materials and fuel types, name, design use is required, the proportion of sulfur, toxic and harmful ingredients and Percentage of optional items. 4.4.1 Species Divided into raw materials, fuel. 4.4.2 Raw materials 4.4.2.1 Name Electroplating commonly used raw materials, accessories can be selected in Appendix B, such as Appendix B does not have their own fill. Excipients should also include waste gas, chemical additives added during the wastewater treatment, such as ferrous sulfate, sodium bisulfite, hydrogen Sodium oxide, sodium carbonate, hydrated lime, coagulant, flocculant, coagulant, others and the like. 4.4.2.2 Designed for use Should be completed in the design of raw and auxiliary materials used. 4.4.2.3 Ingredients Electroplating industry sewage unit can fill the main raw and auxiliary materials in the chromium, nickel, cadmium, silver, lead, mercury, copper, zinc and other toxic and harmful Composition and proportion. Can refer to the design value or the actual use of the previous year to fill in the report. 4.4.2.4 Main raw material utilization Can be filled with copper utilization, zinc utilization (before passivation), nickel utilization, chromium utilization and other major raw material utilization. 4.4.3 Fuel 4.4.3.1 Name Divided into coal, diesel, heavy oil, natural gas, other. 4.4.3.2 years design usage The annual design usage of the fuel should be reported. 4.4.3.3 Ingredients Should fill the fuel ash, sulfur, volatile, calorific value, can refer to the design value or the actual use of the previous year to fill in. 4.4.4 other Electroplating industry sewage unit if necessary, can be filled out. 4.5 sewage disposal nodes, pollutants and pollution control facilities 4.5.1 General principles Waste gas production and emission links, pollutants and pollution control facilities, including plating production facilities corresponding to the pollution-producing links, pollution species Class, type of emissions (organized, unorganized), pollution control facilities, whether feasible technology, organized emission port number, Whether the discharge port meets the requirements and the type of discharge port. Wastewater includes waste water type, pollutant type, emission destination, pollution control facility, whether it is feasible technology, Number, discharge port settings are standardized and discharge port type. 4.5.2 Exhaust gas 4.5.2.1 Waste gas production link name, emission form, pollutant type and pollution control facilities Electroplating industry Drainage unit Waste gas production link name, emission form, pollutant type and pollution control facility See Table 2. Electroplating industry sewage unit pollutants according to GB 21900 and GB 13271 to determine, there are local emission standards to Seeking, in accordance with local emission standards to determine. 4.5.2.2 Pollution control facilities, organized discharge port number Pollution control facility number can be filled into the internal number of the electroplating industry sewage unit, if no internal number, according to "on the open Exhibition of thermal power, paper industry and the Beijing-Tianjin-Hebei pilot cities elevated source sewage permit management notice "Annex 4" fixed pollution Source (water, atmospheric) coding rules (trial) "to be numbered and reported. The number of the organization's discharge port should fill in the existing number of the local environmental protection authority, if the local environmental protection authority is not On the discharge port number, according to the "on the thermal power, paper industry and the Beijing-Tianjin-Hebei pilot cities elevated source sewage permit Management of the work of the notice "Annex 4" fixed source of pollution (water, atmospheric) coding rules (Trial) "to be numbered and fill out. 4.5.2.3 Discharge port setting requirements According to the "sewage outfall standardization of technical requirements (Trial)" and the discharge of industrial discharge units to implement the emission standards The provisions of the standardization of the discharge port, fill in the exhaust emission settings are in line with the requirements of standardization. 4.5.2.4 Type of discharge port The exhaust port is divided into the main discharge port and the general discharge port. The main discharge port for the discharge...

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