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GB/T 45523.3-2025: Remote handling devices for radioactive materials - Part 3: Electrical master-slave manipulators
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| GB/T 45523.3-2025 | English | 779 |
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Remote handling devices for radioactive materials - Part 3: Electrical master-slave manipulators
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GB/T 45523.3-2025
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Basic data | Standard ID | GB/T 45523.3-2025 (GB/T45523.3-2025) | | Description (Translated English) | Remote handling devices for radioactive materials - Part 3: Electrical master-slave manipulators | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | F49 | | Classification of International Standard | 27.120 | | Word Count Estimation | 38,337 | | Date of Issue | 2025-04-25 | | Date of Implementation | 2025-04-25 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GB/T 45523.3-2025: Remote handling devices for radioactive materials - Part 3: Electrical master-slave manipulators
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 27.120
CCSF49
National Standard of the People's Republic of China
Radioactive Material Remote Control Device
Part 3.Electric follower master-slave manipulator
Part 3.Electricalmaster-slavemanipulators
2025-04-25 implementation
State Administration for Market Regulation
The National Standardization Administration issued
Table of contents
Preface III
Introduction IV
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 Structure and function 1
5 Technical Requirements 2
5.1 General requirements 2
5.2 Motion System 3
5.3 Load capacity 4
5.4 Length of follower arm 4
5.5 Force, Torque and Length 4
5.6 Structural requirements 5
5.7 Materials 11
5.8 Friction 12
5.9 Deflection under load 12
5.10 Speed 13
5.11 Driven devices and carriers 14
5.12 Clamps and tools 14
5.13 Operation Mode 15
5.14 Electrical control system 16
5.15 Maintenance 16
6 Test 16
6.1 General requirements 16
6.2 Acceptance inspection 17
6.3 Periodic Inspection 17
Appendix A (Informative) Optional functions of electric follow-up master-slave manipulators 18
A.1 Optional functions of digital control systems and additional components 18
A.2 Optional additional functions of other components 18
Appendix B (Informative) Driven Device and Carrier 19
Appendix C (Informative) Remote Observation System 25
C.1 Overview 25
C.2 Principles of Optimization25
Appendix D (Informative) Electrical Control System 28
Reference 33
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting.
This document is part 3 of GB/T 45523 "Remote Operation Devices for Radioactive Material". GB/T 45523 has been published for the following
part.
--- Part 1.General requirements;
--- Part 2.Mechanical master-slave manipulators;
--- Part 3.Electric follow-up master-slave manipulator;
--- Part 4.Power manipulator;
--- Part 5.Sword-type manipulator.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document was proposed and coordinated by the National Nuclear Energy Standardization Technical Committee (SAT/TC58).
This document was drafted by. Nuclear Industry Standardization Institute, China Nuclear Power Engineering Co., Ltd., Hangzhou Jingye Intelligent Technology Co., Ltd.,
Nuctech Technology Co., Ltd., Harbin Engineering University, Tsinghua University.
The main drafters of this document are. Liu Fugui, Liu Lipo, Zheng Jijia, Chang Mu, Ma Jing, Jin Jiefeng, Guo Jianxin, Pan Jianjun, Wang Wenhua, Wang Guangkai,
Yuan Pei, Zhao Suyu, Hu Bin, Zhang Meng, Zhao Hongsheng, Hou Hongguo, Zhang Peng, Jin Dingcan, Duan Hong, Zhang Hong, Liu Bing, Wu Dehui, Liu Jiapeng, Jiang Yubo.
Introduction
Radioactive material remote operation devices play a key role in the fields of nuclear energy and nuclear technology, and have a profound impact on the safe operation and environmental protection of the nuclear industry.
Its core function is to perform maintenance, dismantling, and operation tasks in a high-radiation environment, effectively isolating operators from radioactive materials.
This device not only ensures the safety and health of the workers, but also improves the work efficiency and reduces the risk of radiation exposure.
It reduces production and operation costs and is an important tool that is indispensable for the safe and efficient operation of the nuclear industry.
GB/T 45523 "Remote Operation Device for Radioactive Materials" focuses on mechanical master-slave manipulators, electric follow-up master-slave manipulators, power machinery
These types of manipulators meet various needs with their respective control flexibility, load capacity and applicable scenarios.
The scientific and reasonable selection, deployment and continuous maintenance of these remote operation devices can effectively reduce the operator's
Radiation exposure level, effectively control production and operation costs, and improve operating efficiency and overall system safety. This is not only a technological advancement
It is an important contribution to human health, environmental protection and sustainable development. Therefore, we continue to optimize the design of the device and improve the automation level.
The key to promoting the sustainable development of remote operation technology of radioactive materials is to strengthen personnel training and management.
GB/T 45523 “Remote Operation Devices for Radioactive Materials” is planned to consist of five parts.
--- Part 1.General requirements. The purpose is to specify the requirements that need to be met by the design, manufacture and application of remote operation devices for radioactive materials.
General requirements.
--- Part 2.Mechanical master-slave manipulators. The purpose is to specify the design, manufacture and application of mechanical master-slave manipulators that need to meet
Specific requirements on structure and function, technical indicators, inspection, etc.
--- Part 3.Electric follower master-slave manipulator. The purpose is to specify the design, manufacture and application of electric follower master-slave manipulators that need to meet
Specific requirements on structure and function, technical indicators, inspection, etc.
--- Part 4.Power manipulator. The purpose is to specify the structure and function of the power manipulator that needs to be designed, manufactured and applied.
Specific requirements in terms of performance, technical indicators, inspection, etc.
--- Part 5.Sword-type manipulator. The purpose is to specify the structure and function of the sword-type manipulator that needs to be designed, manufactured and applied.
Specific requirements in terms of performance, technical indicators, inspection, etc.
Radioactive Material Remote Control Device
Part 3.Electric follower master-slave manipulator
1 Scope
This document specifies the structure and function, technical requirements and inspection of electric follower master-slave manipulators.
This document applies to the design, manufacture and application of remote-operated electric follower master-slave manipulators used in ionizing radiation environments.
2 Normative references
The contents of the following documents constitute essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document.
GB/T 45523.1 Remote control devices for radioactive materials Part 1.General requirements
GB/T 45523.2 Remote control device for radioactive material Part 2.Mechanical master-slave manipulator
3 Terms and definitions
The terms and definitions defined in GB/T 45523.1 apply to this document.
4 Structure and function
4.1 Electric follow-up master-slave manipulators can be used in nuclear fuel reprocessing plants, radioactive waste treatment and disposal plants, particle accelerators, fusion research devices, etc.
Sealed chambers with high radiation levels or radioactive contamination.
4.2 The electric follower master-slave manipulator generally consists of four parts (see Figure 1). the active arm, the slave arm, the operating console and the control cabinet.
There are usually cable penetrations between control cabinets for introducing power and control cables.
Two control cabinets can be set up for controlling the active arm and the driven arm respectively.
4.3 The active arm and the driven arm can generally be designed with different load capacities according to the force ratio requirements.
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