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Remote handling devices for radioactive materials - Part 2: Mechanical master-slave manipulator
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GB/T 45523.2-2025
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Basic data | Standard ID | GB/T 45523.2-2025 (GB/T45523.2-2025) | | Description (Translated English) | Remote handling devices for radioactive materials - Part 2: Mechanical master-slave manipulator | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | F49 | | Classification of International Standard | 27.120 | | Word Count Estimation | 42,413 | | Date of Issue | 2025-04-25 | | Date of Implementation | 2025-04-25 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration |
GB/T 45523.2-2025: Remote handling devices for radioactive materials - Part 2: Mechanical master-slave manipulator ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 27.120
CCSF49
National Standard of the People's Republic of China
Radioactive Material Remote Control Device
Part 2.Mechanical master-slave manipulators
Part 2.Mechanicalmaster-slavemanipulator
Released on 2025-04-25
2025-04-25 implementation
State Administration for Market Regulation
The National Standardization Administration issued
Table of contents
Preface III
Introduction IV
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 Structure and function 1
4.1 Structure 1
4.2 Function 2
5 Technical Requirements 4
5.1 General requirements 4
5.2 Movement system 5
5.3 Load capacity 6
5.4 Geometric parameters 7
5.5 Flexibility 7
5.6 No-load force and torque 7
5.7 Deflection and play 7
5.8 Balance 7
5.9 Installation 8
5.10 Sealing and protection 8
5.11 Related components 15
6 Test 22
Appendix A (normative) Measurement methods of no-load force and torque, deflection and clearance 23
A.1 General Principles23
A.2 Measurement of no-load force 23
A.3 Measurement of deflection and clearance 27
Appendix B (Informative) Typical Replacement Devices 33
B.1 Clamp changing device 33
B.2 Wrist replacement device 34
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting.
This document is part 2 of GB/T 45523 "Remote Operation Devices for Radioactive Material". GB/T 45523 has been published for the following
part.
--- Part 1.General requirements;
--- Part 2.Mechanical master-slave manipulators;
--- Part 3.Electric follow-up master-slave manipulator;
--- Part 4.Power manipulator;
--- Part 5.Sword-type manipulator.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document was proposed and coordinated by the National Nuclear Energy Standardization Technical Committee (SAT/TC58).
This document was drafted by. Nuclear Industry Standardization Institute, China Nuclear Power Engineering Co., Ltd., Anhui Lancer Intelligent Technology Co., Ltd., Tongfang
Nuctech Technology Co., Ltd., Tsinghua University, Harbin Engineering University.
The main drafters of this document are. Liu Fugui, Zhang Xin, Pan Jianjun, Zhao Suyu, Wang Guangkai, Guo Jianxin, Liu Lipo, Chang Mu, Yu Haoyang, Peng Si,
Xiao Weijun, Hu Bin, Zhao Hongsheng, Zhang Meng, Hu Guohui, Zhou Yu, Liu Bing, Liang Runan, Zhang Hong, Shen Chenlin, Li Xinyi, Kou Weipeng.
Introduction
Radioactive material remote operation devices play a key role in the fields of nuclear energy and nuclear technology, and have a profound impact on the safe operation and environmental protection of the nuclear industry.
Its core function is to perform maintenance, dismantling, and operation tasks in a high-radiation environment, effectively isolating operators from radioactive materials.
This device not only ensures the safety and health of the workers, but also improves the work efficiency and reduces the risk of radiation exposure.
It reduces production and operation costs and is an important tool that is indispensable for the safe and efficient operation of the nuclear industry.
GB/T 45523 "Remote Operation Device for Radioactive Materials" focuses on mechanical master-slave manipulators, electric follow-up master-slave manipulators, power machinery
These types of manipulators meet various needs with their respective control flexibility, load capacity and applicable scenarios.
The scientific and reasonable selection, deployment and continuous maintenance of these remote operation devices can effectively reduce the operator's
Radiation exposure level, effectively control production and operation costs, and improve operating efficiency and overall system safety. This is not only a technological advancement
It is an important contribution to human health, environmental protection and sustainable development. Therefore, we continue to optimize the design of the device and improve the automation level.
The key to promoting the sustainable development of remote operation technology of radioactive materials is to strengthen personnel training and management.
GB/T 45523 “Remote Operation Devices for Radioactive Materials” is planned to consist of five parts.
--- Part 1.General requirements. The purpose is to specify the requirements that need to be met by the design, manufacture and application of remote operation devices for radioactive materials.
General requirements.
--- Part 2.Mechanical master-slave manipulators. The purpose is to specify the design, manufacture and application of mechanical master-slave manipulators that need to meet
Specific requirements on structure and function, technical indicators, inspection, etc.
--- Part 3.Electric follower master-slave manipulator. The purpose is to specify the design, manufacture and application of electric follower master-slave manipulators that need to meet
Specific requirements on structure and function, technical indicators, inspection, etc.
--- Part 4.Power manipulator. The purpose is to specify the structure and function of the power manipulator that needs to be designed, manufactured and applied.
Specific requirements in terms of performance, technical indicators, inspection, etc.
--- Part 5.Sword-type manipulator. The purpose is to specify the structure and function of the sword-type manipulator that needs to be designed, manufactured and applied.
Specific requirements in terms of performance, technical indicators, inspection, etc.
Radioactive Material Remote Control Device
Part 2.Mechanical master-slave manipulators
1 Scope
This document specifies the structure and function, technical requirements and inspection requirements of mechanical master-slave manipulators.
This document applies to the design, manufacture and application of remotely operated mechanical master-slave manipulators for use in ionizing radiation environments.
2 Normative references
The contents of the following documents constitute essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document.
GB/T 45523.1 Remote control devices for radioactive materials Part 1.General requirements
EJ/T 1096 Classification and inspection methods of airtightness of sealed chambers
EJ/T 1175.1 Sealed chamber components Part 1.Glove receiving trays, bag receiving trays, glove hole covers, bag hole covers, sealing rings and interchangeable
Replacement
EJ/T 1175.2 Sealed chamber components Part 2.Gloves, welding bags, sword-type manipulator sheaths and master-slave manipulator sheaths
EJ/T 1175.3 Sealed chamber components Part 3.Transfer devices - flat doors, airlock chambers, double-cover transfer devices, waste barrels
Sealed connection mechanism
3 Terms and definitions
The terms and definitions defined in GB/T 45523.1 and the following apply to this document.
3.1
Ejection device
A device used to release an interchangeable part (such as a boot or sealing element) and replace it with another part without destroying the integrity of the seal.
3.2
Gaiter assembly
A sealing connection piece is mounted on one end and a support ring or expandable ring is mounted on the other end.
3.3
Replacement device replacement device
A mechanical device located inside the hot chamber used to connect or remove certain parts of the remote operating device (such as clamps, claws, special tools, etc.).
4 Structure and function
4.1 Structure
4.1.1 Mechanical master-slave manipulator is a fixed device installed on the wall of a shielded sealed box. It consists of three main components. active
The connecting tube is equipped with a mechanical part connecting the active arm and the driven arm.
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