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US$744.00 · In stock Delivery: <= 5 days. True-PDF full-copy in English will be manually translated and delivered via email. GB/T 40804-2021: Short-term capability evaluation of machining processes on metal-cutting machine tools Status: Valid
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Short-term capability evaluation of machining processes on metal-cutting machine tools
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GB/T 40804-2021
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Basic data | Standard ID | GB/T 40804-2021 (GB/T40804-2021) | | Description (Translated English) | Short-term capability evaluation of machining processes on metal-cutting machine tools | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | J50 | | Word Count Estimation | 43,482 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration |
GB/T 40804-2021: Short-term capability evaluation of machining processes on metal-cutting machine tools ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Short-term capability evaluation of machining processes on metal-cutting machine tools
ICS 25.080.01
J50
National Standards of People's Republic of China
Short-term capability assessment of metal cutting machine tool processing
machinetools
(ISO 26303.2012,Machinetools-Short-termcapabilityevaluationof
Released on 2021-10-11
2022-05-01 implementation
State Administration for Market Regulation
Issued by the National Standardization Management Committee
Table of contents
Foreword Ⅰ
Introduction Ⅱ
1 Scope 1
2 Normative references 1
3 Terms and definitions 1
4 Symbol 3
4.1 Capital letter 3
4.2 Lowercase letters 3
4.3 Greek letter 4
5 Foreword 5
6 Short-term capability assessment procedures 5
6.1 General 5
6.2 Protocol 6
6.3 Warm-up program 7
6.4 Adjustment 7
6.5 Production 8
6.6 Measurement 8
6.7 Calculation and analysis 8
7 Factors affecting short-term capability assessment 12
7.1 General 12
7.2 Thermal influence 12
7.3 Influence of measurement uncertainty 13
7.4 The impact of statistical analysis 14
Appendix A (informative appendix) Supplementary information related to statistical evaluation 15
Appendix B (Normative Appendix) Protocol Table 21
Appendix C (Normative Appendix) Analysis Table 25
Appendix D (informative appendix) Short-term capability agreement and analysis examples 29
Reference 37
Foreword
This standard was drafted in accordance with the rules given in GB/T 1.1-2009.
The translation method used in this standard is equivalent to the adoption of ISO 26303.2012 "Short-term Capability Assessment of Machine Tool Metal Cutting Machine Tool Processing".
The Chinese documents that have a consistent correspondence relationship with the normatively cited international documents in this standard are as follows.
---GB/T 10610-2009 Product Geometric Technical Specification (GPS) Surface structure profile method to evaluate the rules of surface structure
And methods (ISO 4288.1996, IDT).
This standard has made the following editorial changes.
---Modified the standard name;
---Fixed the mistake of quoting the chapter number in Figure 2;
--- Replace the symbols sg and act that are not referenced in 4.2 with sact;
--- Modify the symbol ΔXk used incorrectly in A.3 to ΔXc.
This standard was proposed by the China Machinery Industry Federation.
This standard is under the jurisdiction of the National Standardization Technical Committee for Metal Cutting Machine Tools (SAC/TC22).
Drafting organizations of this standard. Wuhan Heavy Machine Tool Group Co., Ltd., National Machine Tool Quality Supervision and Inspection Center, Xiamen Meike Security Technology Co., Ltd.
Co., Ltd., Chongqing Machine Tool Group Co., Ltd., Jilin University, Beijing University of Technology, Shanghai Institute of Mechanical and Electrical Testing Technology, Anqing Machine
Bed Co., Ltd., Guangdong Tehua Technology Co., Ltd., Guangdong Manya Technology Co., Ltd., Jiangmen Yibingding Machinery Co., Ltd.
The main drafters of this standard. Xu Haoli, Guilin, Huang Zuguang, Zhang Wei, Zhao Ming, Zou Xiaodi, Li Junxiao, Chen Yanyan, Chen Jiaping, Yu Kebin,
Li Guofa, Liu Zhifeng, Li Shulin, Weng Weihuan, Wang Yunfei, Hong Bo, Zhang Yuanlin, Su Shiqiao, Liang Rongfu.
Introduction
Short-term capability assessment of the machining process and machine tool performance testing methods that adopt GB/T 17421 (all parts) and other machine tool related standards
Compared with the method, it is a different evaluation method for machine tools.
Analyze the quality of the test piece according to the data obtained from the test and statistical conditions.
The purpose of this standard is to enable as many interested parties as possible to obtain this information.
For mass production, in addition to machine tool performance testing, short-term process capability evaluation and capability testing are often used. In fact, the machine
Bed users are increasingly using statistical process control (SPC) technology in their activities, and often require the machine tool manufacturer/supplier to do the same.
For system suppliers, give them responsibility for the processing process.
Statistical methods in process management are included in ISO 22514 (all parts).
Due to the lack of recognized national standards, for the acceptance of machine tools based on the ability to process specific workpieces, each user stated
The requirements and methods are very different. Therefore, lengthy discussions and adaptation processes during acceptance testing are usually necessary, which can delay the machine.
The bed is delivered to the customer and incurred a lot of related time and cost expenditures. This standard provides a short-term capability test for the machining process during machine tool acceptance.
Provided a unified procedure. This standard describes.
---The short-term capability of a given process, including the machine tool tested, the machining process, the tools and fixtures used, and the workpiece
performance;
---Estimation of relevant machine tool performance indicators.
This standard complies with and complies with the requirements of ISO 22514 (all parts). The term "process performance" specified in ISO 22514-3 corresponds to
The term "short-term capability" in this standard. The term "short-term capability" has been widely used in the machine tool industry for many years. Therefore, this standard still continues
Continue to use this term.
Combined with statistical evaluation, many influencing factors significantly limit the proportion of tolerance intervals covered by machine tool changes. Therefore, machine tool capability refers to
The number should be specified together with the test conditions and the required tolerance range.
Short-term capability assessment of metal cutting machine tool processing
1 Scope
This standard stipulates that the short-term capability of the machining process of the metal cutting machine tool shall be determined through the specified test piece during the acceptance of the metal cutting machine tool (i.e., indirect test)
It also gives suggestions on the test conditions, the measuring system used and the relevant requirements of the machine tool.
This standard is consistent with ISO 22514 (all parts) describing statistical methods for process management, and involves the use of these methods in machine tools and testing.
Specific application in batch processing of parts. This standard does not include functional tests that are usually performed before testing accuracy, nor does it include
Full condition test.
Appendix A provides supplementary information related to statistical evaluation. For the protocol table and analysis table of the short-term ability test, see Appendix B and Appendix C.
Appendix D is an example.
Note 1.The purpose of direct testing is to study the performance of a single machine tool, such as geometry or positioning accuracy. The short-term capability assessment is to prove that a machine tool is capable of
As a specific processing task, the short-term ability test only focuses on processed products. This means that the direct test method is more suitable for determining the machine
Based on this, the machine tool that is widely used in production is structurally improved; the short-term capability test is not suitable for detecting the error source of the machine tool.
Therefore, metal cutting machine tools are more suitable for special machine tools that mainly process specific workpieces through short-term ability assessment of the processing process, such as the production line.
Workstation, the processing time of each workpiece is less than 10min, so that at least 50 test pieces are processed per shift, less than this number will make the statistical uncertainty large
Big increase. Short-term capability assessment can also be carried out on general-purpose machine tools, such as machining centers for mass production that meet the above statistical requirements.
Note 2."Short-term capability" is a term that has been widely used in the machine tool industry and corresponds to the term "process performance" specified in ISO 22514-3.2008.
2 Normative references
The following documents are indispensable for the application of this document. For dated reference documents, only the dated version applies to this article
Pieces. For undated reference documents, the latest version (including all amendments) is applicable to this document.
ISO 4288 Geometric Technical Specifications for Products (GPS) Surface Structure. Rules and Methods for Evaluating Surface Structure by Profile Method [Geomet-
ricalProductSpecifications(GPS)-Surfacetexture.Profilemethod-Rulesandproceduresforthe
assessmentofsurfacetexture]
ISO 22514-3.2008 Statistical Methods in Process Management Capability and Performance Part 3.Based on Measurement Data of Discrete Parts
Processing performance research (Statisticalmethodsinprocessmanagement-Capabilityandperformance-Part 3.Ma-
chineperformancestudiesformeasureddataondiscreteparts)
ISO /T R22514-4.2007 Statistical Method Capability and Performance in Process Management Part 4.Process Capability Evaluation and Performance
Measurement (Statisticalmethodsinprocessmanagement-Capabilityandperformance-Part 4.Processcapa-
bilityestimatesandperformancemeasures)
3 Terms and definitions
The following terms and definitions apply to this document.
3.1
Short-termcapability
The manufacturing unit's ability to produce specific parts within the specified confidence level and tolerance range. This concept is mainly used in mass production.
Note 1.The manufacturing unit can be a single machine tool, a spindle of a multi-spindle machine tool, a workstation on a production line, etc.
Note 2.Process capability is defined in 2.2.1 in ISO /T R22514-4.2007 as. the characteristic of the output product of a process in a statistical control state or a steady state.
Sexual statistical evaluation is used to describe the ability of the process to achieve products that meet the required characteristics.
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