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Guideline of risk-based inspection of complete units -- Part 1: Ethylene units
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GB/T 33578.1-2017
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Basic data Standard ID | GB/T 33578.1-2017 (GB/T33578.1-2017) | Description (Translated English) | Guideline of risk-based inspection of complete units -- Part 1: Ethylene units | Sector / Industry | National Standard (Recommended) | Classification of Chinese Standard | J74 | Classification of International Standard | 23.020.30 | Word Count Estimation | 24,231 | Date of Issue | 2017-05-12 | Date of Implementation | 2017-12-01 | Quoted Standard | GB/T 26610.1; GB/T 26610.2; GB/T 26610.3; GB/T 26610.4; GB/T 26610.5; GB/T 30579 | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | Summary | This standard specifies the risk-based inspection (RBI) implementation details for ethylene plants. This standard is applicable to the superheated steam dilution tube furnace cracking method, the ethylene plant with the sequential separation process process is equipped with the RBI project pressure equipment, the pre-deethane and the pre-de-propane process ethylene plant can refer to the use. This standard does not apply to safety valves, safety valve inspection strategy see GB/T 26610.2. |
GB/T 33578.1-2017: Guideline of risk-based inspection of complete units -- Part 1: Ethylene units---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Guideline of risk based inspection of complete units - Part 1. Ethylene units
ICS 23.020.30
J74
National Standards of People's Republic of China
Code of inspection based on risk of complete sets of equipment
Part 1. Ethylene plant
Part 1. Ethyleneunits
2017-05-12 released
2017-12-01 implementation
General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China
China National Standardization Management Committee released
Directory
Preface III
1 Scope 1
2 normative reference document 1
3 Terms and definitions 1
General 1
5 common process 2
6 device damage pattern distribution 2
7 Risk-based inspection rules 5
Appendix A (informative) Introduction to the ethylene plant process
Appendix B (informative) Ethylene plant damage pattern flow distribution
Foreword
GB/T 33578 "Set of equipment based on the risk of inspection rules" is divided into two parts.
- Part 1. Ethylene plant;
Part 2. Catalytic Cracking Unit.
This part is part 1 of GB/T 33578.
This part is drafted in accordance with the rules given in GB/T 1.1-2009.
This part of the National Boiler and Pressure Vessel Standardization Technical Committee (SAC/TC262) proposed and centralized.
This part of the drafting unit. China Special Equipment Testing Research Institute, the State Administration of Quality Supervision, Inspection and Quarantine Special Equipment Safety Supervision Bureau,
Fertilizer General Machinery Research Institute, China Petroleum & Chemical Corporation, China Petrochemical Engineering Construction Co., Ltd., China Petroleum & Chemical Co., Ltd.
Company Zhenhai Refining & Chemical Branch, China Petroleum & Chemical Corporation Qilu Petrochemical Company, China National Petroleum Corporation Dushan
Petrochemical branch, Shanghai Special Equipment Supervision and Inspection Technology Research Institute.
The main drafters of this part are. Wang Hui, Jia Guodong, Du Chenyang, Dai Cheng, Cao Luowei, Xu Feng, Wang Xiaomei, Ai Zhibin, Hu Jiushao, He Chenghou,
Xie Zhigang, Wang Jianbo, Miao Junke, Zhao Lifan, Luo Xiaoming, Shao Shanshan, Li Xiang.
Code of inspection based on risk of complete sets of equipment
Part 1. Ethylene plant
1 Scope
This part of GB/T 33578 gives the risk-based inspection (RBI) implementation details for ethylene units.
This part applies to the superheated steam dilution tube furnace cracking method, the order of separation process-based ethylene plant in the implementation of the RBI items
The purpose of the pressure equipment, pre-deethane and de-propane process of ethylene plant can refer to the use.
This part does not apply to safety valves, safety valve inspection strategy see GB/T 26610.2.
2 normative reference documents
The following documents are indispensable for the application of this document. For dated references, only the dated edition applies to this article
Pieces. For undated references, the latest edition (including all modifications) applies to this document.
GB/T 26610.1 Guidelines for the implementation of risk-based inspection systems for pressurized equipment systems - Part 1. Basic requirements and procedures
GB/T 26610.2 Guidelines for the implementation of risk-based inspection systems for pressurized equipment systems - Part 2. Risk-based inspection strategies
GB/T 26610.3 Guidelines for risk-based inspection of pressurized equipment systems - Part 3. Qualitative analysis of risk
GB/T 26610.4 Guidelines for risk-based inspection of pressure equipment systems - Part 4. Quantitative analysis of failure possibilities
GB/T 26610.5 Guidelines for the implementation of risk-based inspection systems for pressurized equipment systems - Part 5. Quantitative analysis of failure consequences
Damage pattern recognition of GB/T 30579 pressure equipment
3 terms and definitions
The terms and definitions defined in GB/T 26610.1 to 26610.5 and GB/T 30579 apply to this document.
4 General
4.1 This part is based on GB/T 26610.1 ~ 26610.5 and GB/T 30579, for the typical petrochemical plant - ethylene
The installation of the equipment, equipment characteristics of the test rules. This part does not replace the risk assessment work, but GB/T 26610.2 specific
The application of the device.
4.2 This part of the ethylene plant in the process to determine the potential damage to the equipment on the basis of damage to the model, given the key equipment and its special
The test method of the remaining equipment based on the damage pattern is determined according to GB/T 26610.2.
4.3 The damage pattern of the ethylene plant described in this section is determined by its typical materials, typical process conditions, and is likely to cause potential damage. real
The specific damage pattern of the ethylene plant should be adjusted according to the actual situation. In order to allow the user to distinguish between primary and secondary, this part is based on injury
Mode analysis and practical experience, according to the severity of the injury pattern and frequency, the damage model is further divided into the main damage mode
And secondary damage patterns.
4.4 The potential damage modes of the pressurized equipment in this section are given under normal operating conditions, under normal conditions or other special conditions (eg
Load, low load, raw material composition changes, ultra-designed) damage patterns and risk-based inspection rules determined by the actual situation.
4.5 inspection process found in the damage mode, the inspection staff should be based on the extent and extent of damage to determine whether the need for inspection. Inspection process
The defects are dealt with according to the relevant standards.
4.6 Atmospheric corrosion (including no insulation and thermal insulation) for the carbon steel and low alloy steel equipment, the prevalence of damage patterns, test methods
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