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Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 11: Recommended practice for flexible pipe
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Basic data Standard ID | GB/T 21412.11-2019 (GB/T21412.11-2019) | Description (Translated English) | Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 11: Recommended practice for flexible pipe | Sector / Industry | National Standard (Recommended) | Classification of Chinese Standard | E94 | Classification of International Standard | 75.180.10 | Word Count Estimation | 226,230 | Date of Issue | 2019-03-25 | Date of Implementation | 2019-10-01 | Quoted Standard | GB/T 21412.3-2009; GB/T 21445.2-2008; ISO 13628-10-2005; ASTM A370; DNV OS-C501; NACE MR01752 | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | Summary | This standard specifies the basic requirements for the design, material selection, prototype testing, fabrication, handling, transportation, installation, recovery and reuse, and integrity management of flexible pipe systems in subsea production systems. This standard is applicable to the flexible pipe system and its accessories, including the flexible pipe body and the end fittings connected to both ends. It is suitable for static and dynamic bonded and non-bonded flexible pipes, such as oil outlet , risers, jumpers and other temporary applications for coiled pipes, and also for offshore offloading systems. This standard does not apply to choke pipes, kill pipes or umbilicals and coiled pipes for control pipes. |
GB/T 21412.11-2019: Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 11: Recommended practice for flexible pipe ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
(Design and operation of underwater production systems for oil and gas industry - Part 11. Recommended practice for flexible pipe systems)
ICS 75.180.10
E94
National Standards of People's Republic of China
Oil and gas industry
Design and operation of underwater production systems
Part 11. Recommended practices for flexible pipe systems
subseaproductionsystems-Part 11.Recommendedpracticeforflexiblepipe
Published on.2019-03-25
2019-10-01 implementation
State market supervision and administration
China National Standardization Administration issued
Content
Foreword III
1 Scope 1
2 Normative references 1
3 Terms, definitions, abbreviations and symbols 1
3.1 Terms and Definitions 1
3.2 Abbreviations 9
3.3 Symbol 10
4 System, piping and parts description 10
4.1 Introduction 10
4.2 Flexible pipe system 12
4.3 Introduction of flexible pipe 18
4.4 Accessories 27
5 Pipeline Design Considerations 28
5.1 Overview 28
5.2 System Design Requirements 28
5.3 Design Overview 33
5.4 Design Guidelines 41
5.5 Load conditions 47
5.6 Analysis Techniques 50
5.7 Standpipe load calculation 52
6 Material 59
6.1 Scope 59
6.2 Material - Non-bonded flexible tube 59
6.3 Material - Bonding Tube 63
6.4 Alternative materials 66
6.5 Polymer/Elastomer Test Procedure 66
6.6 Metal material test requirements 68
7 Prototype test 71
7.1 Overview 71
7.2 Objectives of the prototype test 71
7.3 Classification of prototype tests 73
7.4 Test requirements 74
7.5 Test Agreement 77
7.6 Target 80 of the prototype test
7.7 Procedure - Special Prototype Test 85
8 manufacturing 100
8.1 Overview 100
8.2 Manufacturing - Non-bonded flexible pipe 100
8.3 Manufacturing - Bonding Flexible Tubes 102
8.4 Identification 106
8.5 Storage 107
9 Handling, transport and installation 109
9.1 Overview 109
9.2 Loading and unloading 109
9.3 Transportation 111
9.4 Installation 112
9.5 Pre-commissioning and debugging 128
10 Recycling and reuse 131
10.1 Overview 131
10.2 Recycling 131
10.3 Reuse 133
11 Integrity Management 136
11.1 Overview 136
11.2 Basic Principles 136
11.3 Failure Modes and Potential Defects in Pipeline 139
11.4 Monitoring Method 151
11.5 Recommended Practice 153
Appendix A (Normative) Test Guidelines for Evaluation of High-Temperature End Parts of Flexible Pipes---Volatile Polymers 156
Appendix B (Normative) Test Procedure for Evaluation of High Temperature End Fittings of Flexible Pipes---Low Volatile Polymers 165
Appendix C (Normative) Non-bonded Dynamic Riser Fatigue Analysis Method 174
Appendix D (informative) Composite non-bonded flexible pipe armor 193
Appendix E (Normative) Pressure Recovery Test (for non-bonded flexible tubes only) 207
Appendix F (Normative) Vacuum Test (only for non-bonded dynamic flexible tubes) 209
Appendix G (Normative Appendix) Polyvinylidene fluoride (PVDF) sample crude oil immersion test procedure 211
Appendix H (Normative Appendix) Polymer Crude Soak Test 214
References 217
Foreword
GB/T 21412 "Design and Operation of Underwater Production System for Oil and Gas Industry" is divided into fifteen parts.
--- Part 1. General requirements and recommended practices;
--- Part 2. Flexible pipe systems for subsea and offshore;
--- Part 3. Over-the-out pipe (TFL) system;
--- Part 4. Underwater wellhead installations and tree equipment;
--- Part 5. Underwater umbilical cable;
---Part 6. Underwater production control system;
--- Part 7. Completion or workover riser system;
--- Part 8. Underwater robot (ROV) interface for underwater production systems;
---Part 9. Remote operation tool (ROT) maintenance system;
---Part 10. Adhesive flexible pipe specifications;
--- Part 11. Recommended practices for flexible pipe systems;
--- Part 12. Dynamic production riser;
--- Part 13. Remote operation tools and interfaces for underwater production systems;
--- Part 14. Underwater high integrity pressure protection system;
--- Part 15. Underwater structures and manifolds.
This part is the 11th part of GB/T 21412.
This part is drafted in accordance with the rules given in GB/T 1.1-2009.
This part is proposed and managed by the National Oil and Gas Standardization Technical Committee (SAC/TC355).
This section drafted by. Shenzhen Offshore Oil Engineering Underwater Technology Co., Ltd., Offshore Oil Engineering Co., Ltd.
The main drafters of this section. Miao Chunsheng, Plateau, Song Chunna, Zhou Yandong, Ye Yongzhen, Wang Yong, Shi Jinkun, Zhao Boyang, Fu Wenzhi, Peng Hailing,
Sun Wei, Ye Haibin, Fang Lin, Chen Xiaodong, Tan Xiaoguang, Lin Zhongxuan.
Oil and gas industry
Design and operation of underwater production systems
Part 11. Recommended practices for flexible pipe systems
1 Scope
This part of GB/T 21412 specifies the design, material selection, prototype testing, manufacturing, and loading of flexible pipe systems in underwater production systems.
Basic requirements for unloading, transport, installation, recycling and reuse, and integrity management.
This section applies to flexible pipe systems and their associated components, including flexible pipe body and end fittings fitted to both ends, suitable for static and
Dynamic bonded and non-bonded flexible pipes, such as oil pipes, risers, jumpers and other temporary applications for flexible pipes, can also be used in offshore oil discharge systems.
This section does not apply to choke pipes, kill pipes or umbilicals and flexible pipes for control pipes.
2 Normative references
The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this article.
Pieces. For undated references, the latest edition (including all amendments) applies to this document.
GB/T 21412.3-2009 Design and operation of underwater production systems for oil and gas industry - Part 3
(TFL) system (ISO 13628-3.2000, IDT)
GB/T 21445.2-2008 Design and operation of subsea production systems for the oil and gas industry - Part 2.
Flexible pipe system (ISO 13628-2.2000, IDT)
ISO 13628-10.2005 Design and operation of underwater production systems - Part 10. Adhesive flexible tubes
Specification (Petroleum and naturalgasindustries-Designandoperationofsubseaproductionsystems-Part
10.Specificationforbondedflexiblepipe)
Standard Test Methods and Definitions for ASTMA370 Mechanical Properties Testing (Standardtestmethodsanddefinitionsfor
Mechanicaltestingofsteelproducts)
DNVOS-C501 Composite Components (Compositecomponents)
NACEMR01752 Oil and gas industry for materials used in the production of oil and gas from H2S environments - Part 1.
General principles for selecting stress-resistant cracking materials (Petroleum and naturalgasindustries-MaterialsforuseinH2S-con-
tainingenvironmentsinoilandgasproduction-Part 1.Generalprinciplesforselectionofcracking-re-
Sistantmaterials)
3 terms, definitions, abbreviations and symbols
3.1 Terms and definitions
The following terms and definitions apply to this document.
3.1.1
Accessory component
A component attached to a flexible pipe to perform one or more of the following functions.
a) control the performance of the flexible pipe;
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