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GB/T 20050-2020: Inspection and testing specifications of large-scale amusement device - General principles
Status: Valid GB/T 20050: Evolution and historical versions
| Standard ID | Contents [version] | USD | STEP2 | [PDF] delivered in | Standard Title (Description) | Status | PDF |
| GB/T 20050-2020 | English | 729 |
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Inspection and testing specifications of large-scale amusement device - General principles
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GB/T 20050-2020
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| GB/T 20050-2006 | English | 279 |
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3 days [Need to translate]
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Amusement devices inspect acceptance
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GB/T 20050-2006
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PDF similar to GB/T 20050-2020
Basic data | Standard ID | GB/T 20050-2020 (GB/T20050-2020) | | Description (Translated English) | Inspection and testing specifications of large-scale amusement device - General principles | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | Y57 | | Classification of International Standard | 97.200.40 | | Word Count Estimation | 39,310 | | Date of Issue | 2020-09-29 | | Date of Implementation | 2021-04-01 | | Older Standard (superseded by this standard) | GB/T 20050-2006 | | Regulation (derived from) | National Standard Announcement No. 20 of 2020 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GB/T 20050-2020: Inspection and testing specifications of large-scale amusement device - General principles
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Inspection and testing specifications of large-scale amusement device - General principles
ICS 97.200.40
Y57
National Standards of People's Republic of China
Replace GB/T 20050-2006
General requirements for inspection and testing of large amusement facilities
2020-09-29 released
Implementation on 2021-04-01
State Administration for Market Regulation
Issued by the National Standardization Management Committee
Table of contents
Foreword Ⅰ
1 Scope 1
2 Normative references 1
3 Terms and definitions 1
4 Basic Principle 1
5 Safety and environmental requirements 1
6 Personnel requirements 2
7 Equipment requirements 2
8 Inspection items and methods 2
9 Records and reports 4
Appendix A (Normative Appendix) Commonly used instruments and equipment for inspection and testing and their accuracy 5
Appendix B (informative appendix) Items and contents of data review 6
Appendix C (informative appendix) Measurement contents and methods of main technical parameters 8
Appendix D (informative appendix) Mechanical and structural testing items, content and methods 9
Appendix E (informative appendix) Transmission system test items, content and methods 22
Appendix F (informative appendix) Electrical and control system test items, content and methods 24
Appendix G (informative appendix) Test items, content and methods of the loading system 27
Appendix H (Informative appendix) Safety protection devices and measures Test items, content and methods 29
Appendix I (informative appendix) Basic and auxiliary equipment and facilities testing items, content and methods 33
Reference 35
General requirements for inspection and testing of large amusement facilities
1 Scope
This standard specifies the basic principles, safety and environmental requirements, personnel requirements, equipment requirements, inspection
Testing items and methods, records and reports.
This standard is applicable to the inspection and testing of large amusement facilities.
2 Normative references
The following documents are indispensable for the application of this document. For dated reference documents, only the dated version applies to this article
Pieces. For undated references, the latest version (including all amendments) applies to this document.
GB/T 1958 Product Geometric Technical Specification (GPS) Geometric Tolerance Testing and Verification
GB/T 3177 Product Geometric Technical Specification (GPS) Inspection of smooth workpiece size
GB/T 10610 Geometrical Technical Specifications for Products (GPS) The rules and methods of surface structure profile method for evaluating surface structure
GB/T 39079 Inspection and Acceleration Test of Large Amusement Facilities
GB/T 20306 Terminology for Amusement Facilities
GB/T 34370.2 Non-destructive testing of amusement equipment Part 2.Visual testing
3 Terms and definitions
The terms and definitions defined in GB/T 20306 apply to this document.
4 basic principles
4.1 Large-scale amusement equipment inspection and testing are activities carried out to determine whether the product meets the requirements of relevant regulations, standards and design documents.
4.2 This standard specifies common inspection and testing items and methods for large-scale amusement facilities. Units engaged in inspection and testing can
According to the actual situation, select the corresponding inspection items and methods, and add inspection items and methods when necessary.
4.3 Units engaged in the inspection and testing of large amusement facilities shall formulate inspection and testing plans in accordance with relevant regulations, standards and design documents, and carry out
Inspection and testing work. The inspection and testing plan should at least include the scope of application, reference standards, instruments and equipment, environmental conditions, inspection and testing items and methods.
Law and other content.
5 Safety and environmental requirements
5.1 Before the inspection and testing, various potential hazards in the implementation of the inspection and testing process, such as mechanical damage, electric shock, falling, falling objects, and equipment should be identified.
Prepare for accidental start, unrelated personnel breaking into the operating area, etc.
5.2 During inspection and testing, corresponding safety protection measures should be taken against various hazards, such as.
a) Set up a security cordon, and set up guards to look after it if necessary;
b) Cut off the power supply of the equipment, and test the live condition of the circuit with a test pencil;
c) Wear safety protective equipment and protective equipment, and abide by the safe operation regulations.
5.3 The environment and site conditions of the inspection and testing site, such as meteorological conditions, altitude, surrounding obstacles, etc., should comply with relevant standards and design documents
Claim.
5.4 This standard does not list all the safety requirements when conducting inspections. Units engaged in inspection and testing should identify possible
Existing dangers and take corresponding measures.
6 Personnel requirements
6.1 Inspection and testing personnel should have the basic ability to carry out inspection and testing items, including the ability to use instruments and equipment, relevant professional capabilities, and data
Measurement and processing capabilities, etc.
6.2 If the inspection and testing items have qualification requirements for the personnel, the inspection and testing personnel shall obtain the corresponding qualifications in accordance with the requirements of relevant laws and regulations.
7 Equipment requirements
7.1 The equipment should meet the requirements of inspection and testing items, content and accuracy. Commonly used equipment and accuracy should meet the requirements of Appendix A
Regulations.
7.2 The instruments and equipment whose measurement data has an impact on the inspection and testing results shall be subject to regular verification/calibration/self-calibration. The conclusion of the verification certificate is qualified,
Or the instrument and equipment whose calibration/self-calibration report results meet the inspection and testing requirements can be used.
7.3 The instruments and equipment should be uniquely identified.
7.4 The unit engaged in inspection and testing shall establish a management file for the use of equipment and equipment. The management file shall include periodic verification/calibration/self-calibration records or reports.
Report, instruction manual, etc.
7.5 Before inspection and testing, it is necessary to confirm that the instruments and equipment used are in good condition, and check in accordance with the operating procedures or inspection standards to confirm their
Can meet the inspection and testing requirements. In the process of inspection and testing, if equipment failure is found or there is doubt about the data, the inspection and testing should be stopped immediately, and
Check the previous inspection data. After inspection and testing, check again in accordance with the operating procedures or inspection standards to confirm the instrument design.
The equipment is in good condition.
7.6 The reagents and consumables used in inspection and testing shall meet the requirements of relevant standards.
8 Inspection and testing items and methods
8.1 General provisions
8.1.1 The review of quality certification documents shall check the performance parameters, and perform performance tests when necessary or be submitted by the original manufacturer or related testing institutions.
For test report.
8.1.2 Dimension testing should be performed in accordance with the provisions of GB/T 3177, tolerance testing should be performed in accordance with the provisions of GB/T 1958, roughness testing
It should be implemented in accordance with the provisions of GB/T 10610, and product appearance inspection should be implemented in accordance with the provisions of GB/T 34370.2.
8.1.3 For the same inspection and testing item, if the deviation of each inspection and testing data is beyond the reasonable range, the reason should be found out, and if necessary,
retest.
8.2 Document review
Data review items include material list, standard mechanical and electrical products and standard parts quality certification documents, external parts quality certification documents, non-destructive testing
Report, physical and chemical inspection report, heat treatment report, basic acceptance certificate, manufacturing process record, installation process record, debugging record, manufacturing (factory),
Installation qualification certificate, self-inspection report, operation and maintenance manual, design data, lightning protection device inspection report, etc. Data review items and contents
Refer to Appendix B for implementation.
8.3 Measurement of main technical parameters
The main technical parameter measurement items of large-scale amusement facilities include operating height, equipment height, track height, slewing diameter, operating speed, rotation
Speed, acceleration, swing or inclination angle, minimum turning radius, etc. Refer to Appendix C for the measurement methods of main technical parameters.
8.4 Machinery and structure
The inspection and testing items of machinery and structure include steel structure parts, machined parts, glass fiber reinforced plastic parts, non-metal parts, wooden structure parts, additional loads, connecting
Conventional structures such as bolts, welded joints, important shafts (pin shafts), track structures, column structures, wheel structures, and special purpose for large amusement facilities
Structures, such as ferris wheel structure, slide structure, unpowered bungee jumping series structure, unpowered zipline series structure, unpowered aerial flight
People series structure, non-powered tethered sightseeing balloon series structure, water amusement facility structure, racing car structure, small train structure, bumper
Vehicle structure, etc. Refer to Appendix D for specific inspection items, contents and methods of machinery and institutions.
8.5 Transmission system
The inspection and testing items of the transmission system include electric motors, reducers and couplings, gear transmissions, belt and roller chain transmissions, and friction wheel transmissions.
Motors, clutches, bearings, wire ropes for passenger parts, lifting devices for passenger parts, hydraulic and pneumatic systems, etc. Transmission system specific inspection items
Refer to Appendix E for the project, content and method.
8.6 Electrical and control system
The inspection and testing items of electrical and control systems include electrical and electronic components, control panels, power distribution lines, low-voltage power distribution systems, grounding,
Insulation, lightning protection device, motor full load current, control and operating system, emergency switch, passenger-operated electrical switch, decorative lighting system
System, current collectors, leakage protection devices, audio and signal devices, video monitoring systems, operation data monitoring systems, power distribution rooms, wiring ducts, etc. Electricity
Refer to Appendix F for specific inspection items, contents and methods of gas and control systems.
8.7 Carriage system
The inspection and testing items of the passenger system include the frame of the passenger device, seat size, safety bar, seat belt, safety handle, safety bar, safety
Full distance and safe space etc. Refer to Appendix G for specific inspection items, contents and methods of the loading system.
8.8 Safety protection devices and measures
The inspection items for safety protection devices and measures include braking devices, limit devices, anti-collision and buffer devices, non-reverse devices, and speed limiters
(Anti-speeding) device, anemometer, mechanical safety protection, safety fence, safety net or other anti-falling object measures, safety signs, passenger compartment door lock
Device, safety measures, device to prevent car swing, device to prevent tipping, rope break protection device, overpressure/loss protection device, equipment start safety device
Lock device, slide brake device, etc. Refer to Appendix H for specific inspection items, contents and methods of safety protection devices and measures.
8.9 Basic and auxiliary equipment facilities
The inspection and testing items of the foundation and auxiliary equipment and facilities include foundation, anchor bolts, product nameplates, passenger instructions, operating room, platform, spare
Power supply, decorations, communication facilities, safety fences, import and export ladders, rescue equipment and other auxiliary equipment facilities, etc. Basic and auxiliary equipment design
Refer to Appendix I for implementation of specific inspection items, contents and methods.
8.10 Operation test of the whole machine
8.10.1 The overall machine operation test generally includes no-load test, full-load test and eccentric load test.
8.10.2 The test load generally adopts physical dummy, water man or sandbag, etc., and the mass, loading method and position of the load should meet the design documents and
Relevant standard requirements.
8.10.3 When large amusement facilities such as water slides, slides, unpowered amusement facilities, or other special circumstances require passengers to participate in the operation test,
Under the premise of ensuring the safety of the test, the test shall be carried out by trained personnel in accordance with the requirements of the test operation guidance document.
8.10.4 For the newly-manufactured large-scale amusement equipment, the no-load test shall be continuously operated for no less than 8h according to the design conditions; the full-load test shall be
According to the design full load conditions, continuous operation is not less than 8h per day, and the continuous and fault-free cumulative operation is not less than 80h; the eccentric load test should be in accordance with the design allowance
Allow maximum unbalanced load conditions for continuous operation not less than 1h.
8.10.5 During the operation test of the whole machine, if the amusement equipment fails, it should be checked and repaired in time. Troubleshooting resumes normal operation
After running the state, the running test should be re-run.
8.11 Emergency rescue
8.11.1 The inspection and testing of emergency rescue should at least include emergency rescue plan inspection, emergency rescue personnel inspection, rescue equipment and first aid supplies
Inspections, emergency rescue drills, etc.
8.11.2 The emergency rescue plan shall be formulated according to the characteristics of the amusement facilities and the operating site, and shall be operable. Emergency rescue plan should be considered
Various possible rescue conditions of amusement facilities, and propose specific and effective emergency rescue measures.
8.11.3 Emergency rescue personnel should regularly conduct professional training to master emergency handling, rescue knowledge and practical operation methods.
8.11.4 Rescue equipment should be in a perfect and effective state when the equipment is in operation, and first-aid items should be within the validity period.
8.11.5 Emergency rescue drills should be carried out regularly in accordance with the requirements of the emergency rescue plan, not less than once a year. The rescue process should ensure the passengers
Safe to prevent secondary injuries.
9 Records and reports
9.1 The original record of inspection and testing should be made, the handwriting should be clear, and it should not be arbitrarily altered. The location of alteration should be confirmed by signature or stamped by the recorder.
9.2 The results of on-site inspection shall be recorded in detail. For items with data requirements, the actual measurement or data after statistical or calculation processing should be filled in; none
For items required for data, the on-site inspection should be filled in. All results should be recorded in detail and truthfully at the inspection and testing site.
9.3 For the defects found in the inspection and testing, the type, size, location and other information of the defect shall be truthfully recorded in words, graphics or photos.
9.4 Inspection records can be divided into individual inspection records and complete machine inspection records, which should include at least the following contents.
a) Product or component name and number;
b) Inspection and testing items;
c) Inspection and test results;
d) Instruments and equipment used for inspection and testing;
e) Regulations, standards and other technical documents based on inspection and testing;
f) Signature and date of inspection personnel and record proofreader.
9.5 The record should fully support the content of the report.
9.6 The inspection report shall include at least the following contents.
a) The name of the manufacturer and installation unit;
b) The name of the unit engaged in inspection and testing;
c) The name, model, serial number, manufacturing date, installation date, main technical parameters, etc. of the inspected product;
d) Time and place of inspection and testing;
e) Instruments and equipment used for inspection and testing;
f) Regulations, standards and other technical documents based on inspection and testing;
g) Inspection items, results and conclusions;
h) Signature and date of inspection personnel, reviewers and approval personnel.
9.7 Records and reports can be stored in paper or electronic media, and electronic records and reports should be stored in standard software or file formats.
Storage and backup.
9.8 Inspection and testing records and reports should be kept for a long time until the amusement device or product is scrapped.
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