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Fasteners - Studs and ceramic ferrules for arc stud welding
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GB/T 10433-2002 | English | 209 |
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Cheese head studs for arc stud welding
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PDF similar to GB/T 10433-2024
Basic data Standard ID | GB/T 10433-2024 (GB/T10433-2024) | Description (Translated English) | Fasteners - Studs and ceramic ferrules for arc stud welding | Sector / Industry | National Standard (Recommended) | Classification of Chinese Standard | J13 | Classification of International Standard | 21.060.10 | Word Count Estimation | 34,370 | Date of Issue | 2024-09-29 | Date of Implementation | 2025-04-01 | Older Standard (superseded by this standard) | GB/T 902.2-2010,GB/T 902.3-2008,GB/T 902.4-2010,GB/T 10432.1-2010,GB/T 10432.2-2016,GB/T 10432.3-2010,GB/T 10433-2002 | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration |
GB/T 10433-2024: Fasteners - Studs and ceramic ferrules for arc stud welding---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
National Standard of the People's Republic of China
ICS 21.060.10CCS J 13
Studs and ferrules for arc stud welding of fasteners
(ISO 13918.2017, Welding-Studs and ceramic ferrules for
arc stud welding, MOD)
2024-09-29 Release
2025-04-01 Implementation
State Administration for Market Regulation
The National Standardization Administration issued
Replaces GB/T 10433-2002, GB/T 902.2-2010 and GB/T 10432.1-2010, etc.
Table of Contents
Preface Ⅲ
1 Scope...1
2 Normative references 1
3 Terms and Definitions 2
4 Symbols...2
5 Technical requirements 3
6 Stud size...4
7 Ceramic ring size...17
8 Manufacturing...19
9 Acceptance inspection...20
10 Signs and Labels 21
11 Mark...21
Appendix A (Normative) Shear stud performance and test methods after welding 23
References ...26
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting is required.
This document replaces GB/T 10433-2002 "Cylindrical head welding nails for arc stud welding", GB/T 902.2-2010 "Cylindrical head welding nails for arc stud welding"
GB/T 902.3-2008 "Welding studs for energy storage welding", GB/T 902.4-2010 "Welding studs for short cycle arc stud welding"
GB/T 10432.1-2010 Headless welding nails for arc stud welding, GB/T 10432.2-2016 Headless welding nails for short cycle arc stud welding
This document is based on GB/T 10433-2002 and integrates
GB/T 902.2-2010, GB/T 902.3-2008, GB/T 902.4-2010, GB/T 10432.1-2010, GB/T 10432.2-
2016 and GB/T 10432.3-2010.Compared with GB/T 10433-2002 and other documents, in addition to structural adjustments and editorial changes
In addition, the main technical changes are as follows.
a) Added terms and definitions (see Chapter 3);
b) Added symbols and abbreviations (see Chapter 4);
c) Added that the stud can be made of two different materials by friction welding (see 5.3.1);
d) Increased CEV (CEV < 0.38) values (see Table 2);
e) Added materials for SD3 that comply with ISO 15510 (see Table 2);
f) Added materials for PT, UT and IT that comply with ISO /TR 15608 (see Table 2);
g) Added full thread studs (FD), nearly full thread studs (MD) and insulated pins/nails (ND) (see Chapter 6);
h) Dimensions d3 and h4 are changed to reference dimensions (see Chapter 6, GB/T 10433-2002 and other documents);
i) The expression of the stud head angle has been changed (see Figures 1 to 5, 7 to 14, GB/T 10433-2002 and other documents);
j) The name of threaded stud is changed to partially threaded stud (PD) (see 6.4, 3.2 of GB/T 902.2-2010);
k) "ymin" in row 12 is changed to "y 2P" (see Table 5, Table 1 of GB/T 902.2-2010);
l) In column d1, “ymin” is changed to “y 2P” (see Table 6, Table 2 of GB/T 902.2-2010);
m) In column D6, "b" is changed to "b 2P", and the values of M5 and M8 are changed from 7 mm and 9.5 mm to 7.5 mm and 12 mm (see
Table 9, Table 3 of GB/T 902.2-2010);
n) Table 10 The dimensional tolerance of the middle rod diameter is changed from unidirectional negative deviation (h14) to "d1±0.4" (see Table 10, GB/T 10433-2002
Table 1);
o) In Table 13, “bmin” is changed to “bmin 2P” (see Table 13, Table 2 of GB/T 902.4-2010);
p) In Table 16, "b" is changed to "bmin 2P" (see Table 16, Table 2 of GB/T 902.3-2008);
q) Added the internal thread specification M6 of IT type stud (see Table 16);
r) Added the statement that studs and ferrules are usually systematically coordinated by the same manufacturer (see Chapter 7).
This document is modified to adopt ISO 13918.2017 "Studs and ceramic ferrules for arc stud welding".
Compared with ISO 13918.2017, this document has the following structural adjustments.
--5.1 corresponds to 5.3.1 in ISO 13918.2017, 5.2 corresponds to 5.3.2 in ISO 13918.2017, and 5.3 corresponds to ISO 13918.
5.3.3 in.2017;
--Table 19 corresponds to Table 18 in ISO 13918.2017;
--10.2 corresponds to 10.2 and 10.3 in ISO 13918.2017, and 10.2.1 corresponds to 10.2 and 10.2.2 in ISO 13918.2017
Corresponds to 10.3 in ISO 13918.2017.
The technical differences between this document and ISO 13918.2017 and their reasons are as follows.
--Added the elongation after fracture, inner diameter of ceramic ring, outer diameter of ceramic ring clamping, and outer diameter of ceramic ring for machined specimens (gauge length is 5 times the diameter).
diameter, ceramic ring height, tensile strength, upper yield strength of machined specimens, and specified plastic elongation of machined specimens are
The stipulations for the symbols of stress, etc. at 0.2% (see Chapter 4) are provided for the convenience of the reader;
-- Deleted 5.1 Ordering Information, 5.2 Hazardous Substances and 5.4 Durability (see Chapter 5) as they are not closely related to the technical requirements;
-- The normative reference GB/T 3098.1 replaces ISO 898-1 (see 5.3.1), and GB/T 3098.6 replaces ISO 3506-1
(see 5.1.3.1), GB/T 3103.1 replaced ISO 4759-1 (see 6.1), GB/T 16672 replaced ISO 6947 (see
6.1) to adapt to my country’s technical conditions;
--ISO 16120-2 (see 5.3.1) was replaced by the normative reference GB/T 24242.2 to adapt to my country's technical conditions;
--Added the requirements for mechanical properties test methods for studs (see 5.3.1) to unify the mechanical properties test methods;
--The performance and test methods of shear studs after welding have been added (see 5.3.1 and Appendix A) to ensure the quality of shear stud welding.
-- Added "The material of the ceramic ring shall be determined by the manufacturer under the premise of meeting the welding performance." (see 5.3.1) to ensure the quality of the ceramic ring material.
quality;
--According to the basic dimension d2 in Table 1 of GB/T 196-2003, the d2 value of M16 is changed to 14.70 (see Table 4 and Table 5).
Conform to the basic thread size;
--On the premise of ensuring welding performance, the d5 value of specifications 10, 13 and 16 is changed to the value of GB/T 10433-2002 (see
Table 10) to reduce the changes in tools and dies used in product production;
--Based on actual usage, the shear studs have been increased to specification 8, and the shear studs of specifications 9.5, 12.7 and 25.4 have been deleted (see
Table 10), to adapt to my country's national conditions;
--On the premise of ensuring the minimum clamping thickness, change the value of h5 to 2P (see Table 11 and Table 14) to facilitate processing;
--Added requirements for the inner diameter D7 of the ceramic ring and the outer diameter d8 of the clamping, and the tolerance of the outer diameter d9 was changed to ±1 (see Table 17) to unify the ceramic ring
size;
--UF 3 and UF 25 ceramic rings were added, and the outer diameter d9 of the ceramic ring RF 16 was changed to 26.5/32.5 b (see Table 17) to meet the welding requirements.
Used with studs;
--Deleted UF 12.7 and MF 20 ceramic rings in ISO 13918.2017 (see Table 17) because there are no matching specifications for welding studs;
-- Added "The finished stud should be free of burrs that affect its use." (see 8.2) to ensure the surface quality of the shear stud;
-- Added the chemical composition analysis deviation requirements and normative references to GB/T 222 (see 9.2) to ensure the quality of raw materials;
--Deleted the provision that “notch impact test may not be performed on cold-formed materials” (see 9.2), because there is no notch impact test.
product;
--Added the mechanical properties of SD type welding studs, the diameter requirements of machined specimens (see 9.3) to unify the tensile test of machined specimens
condition;
--ISO 4042 (see 10.2.1) has been replaced by the normative reference GB/T 5267.1 to adapt to my country's technical conditions;
--Added information requirements for stud and ferrule marking (see 11.1 and 11.2) to standardize product marking;
-- Added normative references to GB/T 1237 (see 11.1), GB/T 228.1 (see Appendix A) and GB/T 16825.1 (see
Appendix A) to comply with my country's basic standards for fasteners.
The following editorial changes were made to this document.
--To coordinate with the existing standards, the name of the standard is changed to "Studs and Ceramic Rings for Arc Stud Welding of Fasteners";
--Incorporates the amendments to ISO 13918.2017/Amd 1.2021, and the outer margins of the clauses involved are marked with vertical
Straight double lines (‖) are marked;
-- ISO 16228 is replaced by the informative reference GB/T 39310 (see 9.1).
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document was proposed by the China Machinery Industry Federation.
This document is under the jurisdiction of the National Technical Committee on Standardization of Fasteners (SAC/TC 85).
This document was drafted by. China Machinery Productivity Promotion Center Co., Ltd., China Railway Shanhaiguan Bridge Group Co., Ltd., Zhejiang Yeling Industrial Co., Ltd.
Company, Biaosan Hardware (Tianjin) Co., Ltd., Beijing Jinzhaobo High Strength Fastener Co., Ltd., Foshan Julong Metal Products Co., Ltd.,
Shanghai High Strength Bolt Factory Co., Ltd., Hebei Zhongji Testing Technology Co., Ltd., Shaoxing Shanai High Pressure Fastener Co., Ltd., State Power Investment Corporation
Tuan Science and Technology Research Institute Co., Ltd., Yanqi Lake Basic Manufacturing Technology Research Institute (Beijing) Co., Ltd., Shanghai Yueshi Welding Technology Co., Ltd.
Co., Ltd., Anhui Changjiang Fasteners Co., Ltd., Hebei Wuwei Avionics Technology Co., Ltd., Handan Zhengfa Technology Co., Ltd., Handan City
Deli Standard Parts Co., Ltd., Hebei Jinan Fastener Co., Ltd., Shenzhen Pengji Precision Industry Co., Ltd., Hebei Bentler Fastener
Parts Manufacturing Co., Ltd., CRRC Qingdao Sifang Locomotive and Rolling Stock Co., Ltd.
This document is interpreted by the National Technical Committee on Fastener Standardization.
The previous versions of this document and the documents it replaces are as follows.
--First published as GB/T 10433-1989 in 1989 and first revised in.2002;
--This is the second revision, incorporating GB/T 902.2-2010 "Welding studs for arc stud welding" (GB/T 902.2-2010
The previous versions are. GB 902-1967, GB 902-1976, GB/T 902.2-1989), GB/T 902.3-
2008 "Welding studs for energy storage welding" (GB/T 902.3-2008) has been published in the following versions. GB 902-1967,
GB 902-1976, GB/T 902.3-1989), GB/T 902.4-2010 "Welding studs for short cycle arc stud welding",
GB/T 10432.1-2010 Headless welding nails for arc stud welding, GB/T 10432.2-2016 Headless welding nails for short cycle arc stud welding
Headless welding nails", GB/T 10432.3-2010 "Headless welding nails for energy storage welding" (previous versions of GB/T 10432.3-2010
The publication status is. GB/T 10432-1989).
Studs and ferrules for arc stud welding of fasteners
1 Scope
This document specifies the technical requirements, stud and ferrule dimensions, manufacture, acceptance inspection, marking and labeling of studs and ferrules for arc stud welding.
Sign, mark.
This document applies to the stud types corresponding to the different welding processes shown in Table 1.
Table 1 gives the types of studs and the designations of studs and ferrules covered by this document.
Table 1 Stud type and stud and ceramic ring code
Welding process
Ceramic ferrule or gas shielded arc stud welding
Short cycle arc stud welding
Energy storage welding
a In special applications, further types of studs and ferrules may be specified as required.
b Also known as MPF, the stud has an almost full thread and a minimum length of unthreaded section.
Stud type a
Fully threaded studs
Nearly full thread stud b
Partially threaded studs
Threaded stud with reduced stem
Unthreaded studs
Insulation needle/nail
Internal thread stud
Shear Studs
Threaded stud with flange
Unthreaded studs
Internal thread stud
Threaded stud
Unthreaded studs
Internal thread stud
Stud code
FD
MD
PD
RD
UD
ND
ID
SD
PS
US
IS
PT
UT
IT
Ceramic ring code
UF
MF
PF
RF
UF
UF
UF
UF/DF
2 Normative references
The contents of the following documents constitute the essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document.
GB/T 222 Permissible deviation of chemical composition of finished steel products
GB/T 228.1 Tensile tests on metallic materials Part 1.Test methods at room temperature (GB/T 228.1-2021, ISO 6892-1.
2019, MOD)
GB/T 1237 Fastener marking method (GB/T 1237-2000, eqv ISO 8991.1986)
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