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External cylindrical grinding machines -- Safeguarding specifications
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Basic data Standard ID | GB 24384-2009 (GB24384-2009) | Description (Translated English) | External cylindrical grinding machines -- Safeguarding specifications | Sector / Industry | National Standard | Classification of Chinese Standard | J55 | Classification of International Standard | 25.080.50 | Word Count Estimation | 25,212 | Date of Issue | 2009-09-30 | Date of Implementation | 2010-07-01 | Quoted Standard | GB/T 191; GB/T 1251.1; GB/T 1251.2; GB/T 1251.3; GB 2893; GB 2894; GB/T 3167; GB/T 3168; GB 5226.1-2002; GB/T 6576; GB/T 7932; GB/T 8196; GB/T 9969; GB 12265.1; GB 12265.2; GB 12265.3; GB/T 13379; GB/T 14775; GB/T 14776; GB/T 15241.2; GB/T 15706.1-2007; GB/T 15706.2-2007; GB 15760-2004; GB/T 16251; GB/T 16769; GB/T 16855.1-2008; GB/T 16856.1; GB/T 18153; GB 18209.2; GB 18209.3-2002; GB/T 18569.1; GB/T 18569.2; GB/T 18831-2002; GB/T 23572; GB/T 23573; GB/T 23574; JB/T 5062; JB/T 8356.1; JB/T 8356.2; JB/T 8356.3; JB 4029 | Regulation (derived from) | Announcement of Newly Approved National Standards No. 10 of 2009 (No. 150 overall) | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | Summary | This Chinese standard relates to existence of a major risk cylindrical grinder to take basic security measures as well as technical requirements and verification methods. This standard applies to general-purpose table moves cylindrical grinder (hereinafter referred to as the machine). |
GB 24384-2009: External cylindrical grinding machines -- Safeguarding specifications---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
External cylindrical grinding machines.Safeguarding specifications
ICS 25.080.50
J55
National Standards of People's Republic of China
Cylindrical grinder safety and technical conditions
Posted 2009-09-30
2010-07-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Table of Contents
Introduction Ⅲ
1 Scope 1
2 Normative references 1
Dangerous machine 2 3
4 Safety requirements and verification methods and measures 8
5 Use the information 19
6 Liability 20
Foreword
4.17.1,4.17.2 are recommended, the rest are mandatory.
The standard proposed by China Machinery Industry Federation.
The standard metal cutting machine tools by the National Standardization Technical Committee (SAC/TC22) centralized.
This standard was drafted. Shanghai Institute grinder.
The main drafters of this standard. Huang Mingliang, Yao Jun, Hairpin, Zhangjia Gui Hu sister, Ann army.
This standard is the first release.
Cylindrical grinder safety and technical conditions
1 Scope
This standard specifies the technical requirements and basic security measures for major risk cylindrical grinder existence taken and verification methods.
This standard applies to general purpose workbench mobile cylindrical grinding machine (hereinafter referred to as the machine).
2 Normative references
The following documents contain provisions which, through reference in this standard and become the standard terms. For dated references, subsequent
Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to the agreement are based on research
Whether the latest versions of these documents. For undated reference documents, the latest versions apply to this standard.
GB/T 191 Packaging - Pictorial signs (GB/T 191-2008, ISO 780.1997, MOD)
GB/T 1251.1 Ergonomics public places and work areas - Auditory danger signal danger signal (GB/T 1251.1-
2008, ISO 7731.2003, IDT)
GB/T 1251.2 Ergonomics - Visual danger signals - General requirements, design and testing (GB/T 1251.2-2006,
ISO 11428.1996, IDT)
GB/T 1251.3 Ergonomics danger signal system and audio-visual information (GB/T 1251.3-2008, ISO 11429.
1996, IDT)
GB 2893 Safety colors (GB 2893-2008, ISO 3864-1.2002, MOD)
GB 2894 Safety Signs and use guidelines
GB/T 3167 metal-cutting machine tools - Symbols (GB/T 3167-1993, neq ISO 7000. 1984)
GB/T 3168 digital control of machines - Symbols (GB/T 3168-1993, neq ISO 2972. 1979)
GB 5226.1-2002 Safety of machinery electrical equipment Part 1. General requirements (IEC 60204-1.2000,
IDT)
GB/T 6576 machine lubrication system (GB/T 6576-2002, eqv ISO 5170. 1977)
GB/T 7932 pneumatic systems General technical conditions (GB/T 7932-2003, ISO 4414.1998, IDT)
GB/T 8196 mechanical safety devices fixed and movable guards General requirements for the design and manufacture
(GB/T 8196-2003, ISO 14120.2002, MOD)
GB/T 9969 General Instructions industrial products
GB 12265.1 machinery Safety distances to prevent danger zones being reached upper limbs (GB 12265.1-1997, eqvEN294.
1992)
GB 12265.2 machinery Safety distances to prevent (GB 12265.2-2000, eqvEN811 lower limbs danger zones.
1994)
GB 12265.3 Safety of machinery to avoid crushing of parts of the human body minimum spacing (GB 12265.3-1997, eqvEN349.
1993)
GB/T 13379 Principles of visual ergonomics indoor workplace lighting (GB/T 13379-2008, ISO 8995.2002, NEQ)
GB/T 14775 manipulator General ergonomics requirements
GB/T 14776 Ergonomic design principles job size and value
GB/T 15241.2 associated with psychological load ergonomic principles - Part 2. Design principles (GB/T 15241.2-1999,
idt ISO 10075-2.1996)
GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology, methodology
(ISO 12100-1.2003, IDT)
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (ISO 12100-2.
2003, IDT)
GB 15760-2004 Metal-cutting machine tool safety general technology condition
Ergonomic principles GB/T 16251 design of work systems (GB/T 16251-2008, ISO 6385.2004, IDT)
GB/T 16769 Metal Cutting Machine noise level measurement method
GB/T 16855.1-2008 Safety of machinery - Safety-related control system components - Part 1. General principles for design (ISO 13849-1.
2006, IDT)
GB/T 16856.1 Safety of machinery - Risk assessment - Part 1. Principles (GB/T 16251-2008, ISO 14121-1.2007,
IDT)
GB/T 18153 Safety of machinery - accessible surface temperature determine the thermal surface temperature limit of Ergonomics data (GB/T 18153-
2000, eqvEN563.1994)
GB 18209.2 Safety of machinery - Indication, marking and actuation - Part 2. Requirements for marking (GB 18209.2-2000, idt
IEC 61310-2.1995)
GB 18209.3-2002 Safety of machinery - Indication, marking and actuation - Part 3. The position of the operating member and the operating requirements (idt
IEC 61310-3.1999)
GB/T 18569.1 Safety of machinery decreased from hazardous substances emitted by machinery health risk - Part 1. mechanical system for
Manufacturer of the principles and norms (GB/T 18569.1-2001, eqv ISO 14123-1.1998)
GB/T 18569.2 Safety of machinery decreased from hazardous substances emitted by machinery - Part 2 health risks of. generating a verification process
Sequence methodology (GB/T 18569.2-2001, eqv ISO 14123-2.1998)
GB/T 18831-2002 mechanical interlock design belt guard and selection principles (ISO 14119.1998,
MOD)
GB/T 23572 Metal Cutting Machine Hydraulic System General technical conditions
GB/T 23573 metal cutting machine dust concentration measurement method
GB/T 23574 Metal Cutting Machine mist concentration measurement method
JB4029 grinding wheel guard security technology requirements
JB/T 5062 information display device ergonomics general requirements
JB/T 8356.1 Technical Conditions Packaging Machine
JB/T 8356.2 packing machine
JB/T 8356.3 packaging machine, the small wooden box
Danger 3 machine
3.1 should be GB/T 15706.1-2007 Chapter 5 of GB/T 16856.1 requirements on the machine for risk analysis and risk assessment
Price, to identify and evaluate the risk of the presence of the machine.
NOTE. This standard does not involve the dangers and take measures according to relevant provisions of GB/T 15706.2 of.
3.2 When hazard analysis for the operator and other persons due to the foreseeable misuse generation (see GB/T 15706.1-2007 in 3.22)
Special attention should be dangerous. include.
--- Machine during use;
--- Machine adjustment, cleaning, maintenance period.
3.3 The main risk of the presence of the machine are shown in Table 1.
Table 1 Danger List
No. dangerous types of hazards present in the machine
GB 15760-2004
The relevant clauses
Safety requirements and measures
This standard clauses concerning
Mechanical hazards (due to).
---shape;
---relative position;
--- Quality and stability
(Potential energy);
--- Quality and speed (moving
can);
--- Insufficient mechanical strength;
--- Potential energy aggregation.
--- Elastic member;
--- Liquid under pressure
Or gas
1.1 Risk of crushing
1.2 Cut dangerous
1) workpiece clamping and replacement of sand
Generated when the wheel or pressing
Cut danger;
2) at both ends of the table and the wheel
Frame with the wall at the maximum stroke
Between body or other objects
Squeeze danger;
3) wheel frame, headstock, tailstock,
Center frame, dresser and other units
Member in the lifting or moving,
Between the member and the guide surface
Risk of crushing or shearing
5.2.3.2,5.2.4.5,
5.5.1
4.2.3.2,4.2.4.4,
4.5.1
1.3 cutting or severing hazard
Machine parts possible
Result in personal injury sharp edges, sharp
And could easily lead to corner cutting or opening
Cutting danger
5.2.2.1,5.2.2.3,
5.2.7
4.2.2.1,4.2.2.3
1.4 winding danger
1) the operator manually
(Such as assembly and disassembly of the workpiece or measured
Volume), the proximity of rotation sand
Scroll wheel or cause the headstock
Winding danger;
2) exposed gear, rack,
Pulleys, belts, screw
So easy to cause dangerous wound;
3) head frame wire, tailstock oil
Cooling tube, wheel rack
But pipes and other parts move in
Move, since the pipeline
Fastening caused by improper
Dangerous wound
5.2.3.1 4.2.2.2,4.2.3.1
Table 1 (continued)
No. dangerous types of hazards present in the machine
GB 15760-2004
The relevant clauses
Safety requirements and measures
This standard clauses concerning
1.5 or inhalation hazard involved
High-speed rotating grinding wheel and machine
Bed headstock, tailstock, steady rest
Between the components, in particular wheel and
Easily lead to inhalation or between the workpiece
Danger involved
5.2.3.1 4.2.3.1
1.6 Shock hazard
1) wheelhead rapid introduction of tune
Runaway hit entire workpiece guide
Induced shock hazard;
2) red table reciprocates
Blow butt dangerous
5.2.3.3,5.2.3.4,
5.2.3.7
4.2.3.3,4.2.3.4,
4.2.3.7
1.7 stabbed or pricked dangerous
Convex portion of the outer parts
Parts and sharp edges, corners, etc. guide
Caused by operator or stabbed stabbed
Danger
5.2.2.1,5.2.2.3,
5.20
4.2.2.1,4.2.2.3,4.18
1.8 friction or abrasion hazard - 5.2.3.4,5.19.3 -
1.9 high-pressure fluid ejection hazard
1) tubing, pipe and cooling pipe
Unexpected burst causing injection
Danger;
2) static pressure tank attached storage
, A service pressure not unloaded
Do, dismantle the tubing caused by pressure
Force oil spray
5.4.10,5.15,5.16 4.4.10,4.13,4.14
1.10
Machine parts/workpiece throw
Danger
Clamping means (including a workpiece holder
Disc, wheel clamping chuck and tailstock
Means) errors caused by the workpiece or sand
Dangerous wheel thrown
5.2.3.5,5.2.4,5.4.10,
5.5.1
4.2.3.5,4.2.4,4.4.10,
4.5.1
The risk of loss of stability 1.11
Shift 1) the moving parts of the machine
Moving the center of gravity deviate from stable
Area causing loss of stability
Danger;
2) during storage and transportation, machine tool
Moving unexpectedly out of control member
The move caused Parts
Dropping or dumping
5.2.1,5.2.5,5.19 4.2.1,4.17
1.12 slip, trip and fall hazard
1) oil, coolant or spatter
Leak into the ground lead to people
Slip hazard when walking;
2) cable, tubing or too long
Fixed tripping caused by improper
Danger
5.2.2.2,5.2.9.1,
5.11.5,5.15,5.18
4.2.2.2,4.9.5,4.13,
4.16
Table 1 (continued)
No. dangerous types of hazards present in the machine
GB 15760-2004
The relevant clauses
Safety requirements and measures
This standard clauses concerning
2 electrical hazards
2.1
Direct electric shock (in normal operation
Voltage, direct contact with live
body)
In use, maintenance and fault detection
When Charles, accidental contact with the operator
Electrode
5.3.1 4.3.1
2.2
Indirect contact (due to the loss of insulation
Effect, indirect contact with live)
2.3 improper insulation
1) use, maintenance, and troubleshooting
Inspection, the operator accidentally
Contact charging member.
2) unexpected insulating electrical components
Failure to make a non-charged body belt
Electric cause danger
5.3.1,5.3.5 4.3.1
5.3.1 4.3.1
3 thermal hazards
3.1
By the thermal contact and heat radiation
Burns and scalds caused
When servicing the machine operator, then
Touch hot parts (such as lighting,
Hydraulic tubing) cause dangerous burns
5.7 4.7
3.2
By the excessive heat or cold to health
The harm caused
- 5.7 -
4 noise hazard
4.1
Hearing loss or other physiological
disorder
By the machine's power source (electrical
Machine) and power transmission systems and mill
More than the standard cutting process produces
Noise caused by a predetermined value
Danger
5.8
4.8
4.2
Language and voice communications interference
signal
- 5.8
6 radiation risks
6.1 arc - 5.10.1 -
Laser 6.2 - 5.10.2 -
6.3 ionizing radiation - 5.10.1 -
6.4 high and low frequency electromagnetic fields - 5.3.6 -
Substances and materials resulting
Danger
7.1
Contact or inhalation of hazardous liquids,
Gases, fumes, mist and dust
Dust, etc.
Operator and machine surrounding people
Members contact or inhalation of grinding dust,
Fumes, oil mist and coolant
5.11.1,5.11.2 4.9.1,4.9.2
Table 1 (continued)
No. dangerous types of hazards present in the machine
GB 15760-2004
The relevant clauses
Safety requirements and measures
This standard clauses concerning
7.2 Fire and explosion
1) Coolant splash to burning
Cause glass lights on
A danger of broken glass;
2) high-speed rotating grinding wheel accident
explosion
5.11.3 4.9.3
7.3 biological and microbiological risk
Operation or maintenance personnel exposure
Bacteria or viruses hydraulic oil
And coolant (go bad) Cited
Dangerous played
5.11.4 4.9.4
Neglect ergonomics design
Dangerous Science
8.1
Unhealthy posture or too
Of force
Workpiece, the grinding wheel and part loading
Demolition cause adverse health posture
Or excessive force
5.2.9.2,5.12.1,
5.12.2,5.12.3
4.10.1,4.10.2
4.10.3
8.2
Did not fully consider the human hand
Arms or legs structural requirements
Hand wheels, handles, buttons station
Improper installation height and hand wheel, hand
Handle operation force is too large
5.12.2 4.10.2
8.3
Neglect of personal protective equipment
use
1) When the wheel dressing, sand Yi
Blown human eye;
2) Coolant connection with human skin
Touch harm
5.10.2,5.12.1 4.10.1
8.4 Inappropriate area lighting
1) work area illumination is not enough;
2) illumination device irritant
Glare jeopardizing the operation
The shaded area or cause a danger
Stroboscopic effect insurance
5.13 4.11
8.5
Too nervous or mental preparation
Insufficient
And excessive noise machine
Operating position does not comply with human power
Pharmacodynamics of requirements, resulting in the operator
Members mental tension or fine operation
Difficulty concentrating
5.12.1 4.8,4.10.1
8.6 Human Error
Making machine operator misuse
To strike the workpiece or machine overload
Broken wheel caused by splashes, etc.
Danger
5.4.3,5.12.2.1 4.4.3,4.10.2.1
Table 1 (continued)
No. dangerous types of hazards present in the machine
GB 15760-2004
The relevant clauses
Safety requirements and measures
This standard clauses concerning
Energy supply disruptions, mechanical zero
Pieces of broken and other disorders
The risk of causing
9.1
Machine tool control systems or energy
Supply disruptions
Occasionally cause power interruption
Workpiece fall hazard arising
5.3.2,5.4.2 4.3.2,4.4.2
9.2
Machine parts/workpiece unexpected rejection
The pressure of liquid or gas intended
Outer discharge
Broken wheel, hydraulic oil system
Unexpected burst pipe caused by oil spray
Out, etc.
5.2.3.5,5.2.4,5.4.10,
5.5.1,5.15,5.16
4.2.3.5,4.2.4,4.4.10,
4.5.1,4.13,4.14
9.3 control system failure or malfunction
1) unexpected start moving parts,
Uncontrolled movements or overload (sand
Wheel speed or the wheel into the frame
To excess);
2) stop the moving part is blocked;
3) protection device failure
5.2.3.7,5.2.4.6,
5.4.10
4.2.3.7,4.2.4.5,4.4.10
9.4 assembly error
1) the control element assembly error,
So that the machine running the program moving
Make a dangerous mistake;
2) safety interlock requirements, with
Workpiece clamping tailstock
Foot cylinders, connected by pipeline
Wrong hazardous;
3) motor running in the wrong direction
Dangerous
5.14 4.2.3.6,4.12
9.5
Overturning machine stability accident
Lose
The machine in use or storage too
Process accidental falls, tipping or
mobile
5.2.1,5.2.5,5.19 4.2.1,4.17
Error security measures, safety device
Set installed incorrectly positioned or not
Dangerous correct generated
10.1 guards
1) structure is not durable or
The opening is too dangerous;
2) guard design knot
Unreasonable structure such as. obstruction
Sight or incur additional
Squeezing or shearing zone made
Into danger
5.5.1,5.5.2 4.5.1,4.5.2
Table 1 (continued)
No. dangerous types of hazards present in the machine
GB 15760-2004
The relevant clauses
Safety requirements and measures
This standard clauses concerning
10.2 Safety (protection) devices
Improper or limit 1) limit position
Fail danger;
2) interlock devices are not reliable made
Into danger
5.5.1,5.5.3
4.2.3.8,4.4.2,4.5.1,
4.5.3
10.3 Start and stop devices
1) mark is not obvious (not easy to know
Do not) or arrangements made unreasonable
Dangerous to misuse;
2) means due to circuit failure
Cause of failure and made
Into danger
5.4.4,5.4.5 4.4.2,4.4.4,4.4.5
10.4 safety signals and signaling devices
The machine is not set security signal
And signaling devices or safety signal
And signaling devices are difficult to understand and
Danger
5.6 4.6
10.5 Information and alarm devices
The machine is not set security information
And alarm devices or safety information
Easy to understand and alarm device loss
Efficient and dangerous
5.4.3,5.12.3,6 4.4.3,4.10.3, Chapter 5
10.6 energy supply cut-off device
Energy supply without cutting device
Clearly marked and self-locking device, breaking
Open at the "downstream" can still have
The amount of easily lead to dangerous
5.4.5,5.15,5.16 4.4.5,4.13,4.14
10.7 emergency stop devices
1) emergency stop devices difficult to identify
Danger;
2) emergency stop devices mounting position
Away from the danger zone caused
Danger
5.4.6
4.4.2,4.4.6
10.8 loading and unloading - 5.26 -
10.9
Security adjustments and/or repair of
The main equipment and accessories
Unavailable special tools and expertise
Accessories for the operator to adjust
Hazardous and/or maintenance
5.20 4.2.4.4,4.18
10.10 exhaust - 5.2.4.7 -
4 security requirements and measures and verification methods
4.1 General Requirements
4.1.1 The standard security requirements and measures and verification methods is GB 15760 standard concrete and additions. According to the standard test machine
The bed, the machine in line with the requirements of the standard should also be in line with the rest of the GB 15760 standard without the application of concrete cylindrical grinding machines
Requirements of the project.
4.1.2 The design should be eliminated or reduced by all potential risk factors as possible.
4.1.3 By design danger can not be avoided or sufficiently limited and should take the necessary safety devices (guards, safety devices).
4.1.4 For the design can not be excluded or reduced, and its security guards are not completely effective or ineffective legacy risk applications
Information notification and alert the operator.
4.2 Machine Tool
4.2.1 Stability
Machine shape layout should ensure adequate stability. When using the machine (under predetermined conditions of use according to the instructions provided) and should not be
Unexpected tip over, fall or risk of shifting. Since the shape of the machine can not be reason enough to ensure stability, should be specified in its specification
Fixed measure.
Verification. visual inspection and/or check information.
4.2.2 Outline
4.2.2.1 exposed portion may contact may result in personal injury should not have sharp edges, corners and openings.
Verification. visual inspection and/or check information.
4.2.2.2 variety of cable wire machine, hydraulic lines, pneumatic lines, cooling lines, pipelines and other lubricating arrangements should be a reasonable arrangement, accessibility,
Prevent tripping and other hazards.
Verification. visual inspection and/or check information.
4.2.2.3 projection machine, moving parts, separating part should take security measures to prevent gouges, bumps, scratches, cut the risk of injury.
Verification. visual inspection or check information.
4.2.3 moving parts
4.2.3.1 may cause wound, inhaled or involved in other dangerous moving parts (machine wheel, head frame, inner circle grinding tools, etc.) and actuators
(Machine gears, racks, pulleys, belts, screw, etc.) should be closed or set security guards or use of information, unless they are located
The location is safe.
Verification. visual inspection and/or check information.
4.2.3.2 between moving parts of the machine and the moving parts and the stationary parts (such as longitudinal movement of table frame member and the lateral movement of the wheel
Moving parts, wheel frame member and the lateral movement headstock or tailstock and other components) there should be no danger of squeezing or shearing hazard, otherwise press GB 12265.3
Provisions to take security measures.
Verification. check drawings, visual inspection and/or check information.
4.2.3.3 worktable longitudinal movement, lateral movement of the wheel frame shock hazard exists, the limit should be set up reliable means, if necessary, can be taken
Take a reliable buffer means. If you set the limit means, it shall take the necessary security measures.
Verification. visual inspection and/or check information.
4.2.3.4 Since the wheelhead table and other moving parts and overload damage may occur should be set overload safety device. Due to the structure of the original
Because when you can not set, the machine should be marked limits on the machine (or manual) conditions of use.
Verification. check drawings, visual inspection or check information.
4.2.3.5 wheel mounted on the spindle chuck and other possible loose parts in the movement, members should be set against rotation.
Verification. check drawings and/or visual inspection.
4.2.3.6 For unidirectional rotating parts should be prominently marked direction of rotation. As the wheel cover shall be marked with the direction of rotation of the wheel.
Verification. visual inspection.
4.2.3.7 In an emergency stop or power system failure, wheel frame and table and other moving parts should be in place to stop or return to the design requirements
s position.
Verifica...
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