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GB 16655-2008: [GB/T 16655-2008] Safety of machinery -- Integrated manufacturing systems -- Basic requirements
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Basic data | Standard ID | GB 16655-2008 (GB16655-2008) | | Description (Translated English) | [GB/T 16655-2008] Safety of machinery -- Integrated manufacturing systems -- Basic requirements | | Sector / Industry | National Standard | | Classification of Chinese Standard | J09;N10 | | Classification of International Standard | 13.110; 25.040.01 | | Word Count Estimation | 34,364 | | Date of Issue | 2008-10-29 | | Date of Implementation | 2009-10-01 | | Older Standard (superseded by this standard) | GB 16655-1996 | | Adopted Standard | ISO 11161-2007, IDT | | Regulation (derived from) | Announcement of Newly Approved National Standards No. 19 of 2008 (No. 132 overall) | | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | | Summary | This Chinese standard specifies the Integrated Manufacturing System (IMS) safety requirements, these systems will interconnect two or more machines are integrated in order to achieve specific application, such as: machining or assembly. This standard gives the kind of IMS (IMS basic structure shown in Figure 1) safety design, safety and use information requirements and recommendations. Note 1: In this standard, the"system"refers to the integrated manufacturing system. Note 2 | GB 16655-2008: [GB/T 16655-2008] Safety of machinery -- Integrated manufacturing systems -- Basic requirements
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Safety of machinery.Integrated manufacturing systems.Basic requirements
ICS 13.110; 25.040.01
J09; N10
National Standards of People's Republic of China
GB 16655-2008/ISO 11161.2007
Replacing GB 16655-1996
Safety of machinery - Integrated manufacturing systems Basic requirements
(ISO 11161.2007, IDT)
Posted 2008-10-29
2009-10-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Table of Contents
Introduction Ⅲ
Introduction Ⅳ
1 Scope 1
2 Normative references 1
3 Terms and definitions 2
4 risk assessment and risk mitigation strategies 5
5 Risk assessment 8
6 reduce the risk 11
7 Mission area 11
8 security and control 12
9 usage information 16
10 design to be done to confirm 17
Examples Appendix A (informative) Integrated Manufacturing System (IMS) 18
Examples Appendix B (informative) Integrated Manufacturing Systems (IMS) of the integrator, information flow 20 users and suppliers
(Informative) Example control within IMS Appendix C 21
Annex D (informative) interim monitoring automatic processes 24
References 27
GB 16655-2008/ISO 11161.2007
Foreword
The standard Chapter 4 ~ Chapter 10 is mandatory, the rest are recommended.
This standard is equivalent to international standard ISO 11161.2007 "Safety of machinery - Integrated manufacturing systems basic requirements" (in English).
The structure and content of the standard ISO 11161.2007 is consistent, but according to our standard writing rules to international standards made editorial repair
Change, and ISO 11161.2007 There are different compared to the following.
--- Use the "standard" instead of "this International Standard";
--- Canceled international standards foreword, again in accordance with our national standards drafted foreword;
--- Revised Chapter 2 Lead normative references, and relevant international standards and regional standards referenced in Chapter 2 has been converted into
China's national standard, and are a direct reference to the corresponding national standards;
--- International standards This standard has been appearing in other chapters into national standards, it was renumbered national standard number, and the phase
International standards should be the version number in parenthesis after the number of national standards, ease of use and access, unconverted international standards
Reservations.
This standard replaces GB 16655-1996 "industrial automation systems integration manufacturing system security basic requirements."
This standard GB 16655-1996 amended as follows.
--- Standard attributes to the full text of the mandatory provisions mandatory;
--- Update the normative references;
--- Removed "barriers, warning barrier, a controlled shutdown grip operation control device, limit device, lock, shut down operations, suspended operations
Boxes, task program, the trip device and uncontrolled shutdown "of 11 terms and their definitions;
--- Added "detection zone, stop, injury, integrators, operators, protection, control, suppliers, the mission area, the user" a total of
10 terms;
--- The term "enable device" with "causing means";
--- The Chapter 4, "Security measures" into Chapter 4, "risk assessment and risk mitigation strategies," Chapter 5, "Risk Assessment" and Chapter 6
"Reduced risk" chapters;
--- Increased Chapter 7, "mission area" content;
--- The Chapter 5, "safety control system design requirements," Chapter 6, "System design and safety," Chapter 7, "training, security
Installation, commissioning and delivery of functional tests "and Chapter 8," Use and Care "integrated into Chapter 8," Security and control "
Chapter 9, "Using Information" and Chapter 10, "design to be done to confirm";
--- Increase the informative Appendix B, Appendix C and Appendix D.
The Standard Appendix A, Appendix B, Appendix C and Appendix D is an informative annex.
The standard proposed by China Machinery Industry Federation.
This standard by the National Industrial automation systems and integration Standardization Technical Committee (SAC/TC159) centralized.
This standard is drafted by. Beijing Machinery Industry Automation Research Institute.
Participated in the drafting of this standard. Mechanical Science Research Institute of Machine Productivity Promotion Center.
The main drafters. Zhang Xiaofei, high Xueqin, Li Qin, Yan Ning, Fu Dawei, Fu Rui.
This standard replaces the standards previously issued as follows.
--- GB 16655-1996.
GB 16655-2008/ISO 11161.2007
Introduction
Machinery safety standard is structured as follows.
a) A Class standard (basic safety standards), provides the basic concepts apply to all machinery, design principles and general characteristics.
b) Class B standards (generic safety standards), it provides a mechanical safety features or use of a wide range of safety class
Measures.
Bl --- class, specific security features (e.g., safety distance, surface temperature, noise) standard;
--- B2 class, security devices (such as hands controls, interlocking devices, pressure sensitive devices, guards).
c) C class standards (machine safety standards), provides detailed safety requirements for a particular machine or unit.
According to GB/T 15706.1 of the regulations, the standards are B1 class common safety standards.
Integrated Manufacturing Systems (IMS, see 3.1) are very different in size and complexity, and can involve a variety of specialized skills and knowledge
Knowledge of different technologies together.
The integrated manufacturing system should be seen as a new machine, rather than a simple combination of the various components. Integrators (see 3.10) and those required
Only familiar with the system components sectoral cooperation. IMS components require frequent manual adjustment of the occasion, such as. inspection, repair, set, stop the entire
IMS system is impractical and unnecessary. This standard gives the task to ensure the implementation of these security personnel requirements. These tasks
Security involved and the "mission area" concept and use of.
The purpose of this standard is to illustrate how to apply GB/T 15706.1-2007, GB/T 15706.2-2007 and GB/T 16856.1-
2008 requirements.
Figure 1 shows the general structure of the integrated manufacturing system.
Appendix A gives some examples of integrated manufacturing system.
GB 16655-2008/ISO 11161.2007
Explanation.
1 --- controller; 6 --- danger zone B;
2 --- manual control box; 7 --- danger zone C;
8 --- consumables and waste streams; 3 --- security area;
4 --- local controller;. 9 --- raw material stream;
5 --- Hazardous Area A; 10 --- Finished.
Integrated manufacturing system architecture in Figure 1
GB 16655-2008/ISO 11161.2007
Safety of machinery - Integrated manufacturing systems Basic requirements
1 Scope
This standard specifies the Integrated Manufacturing System (IMS) safety requirements, these systems will interconnect two or more machines are integrated, in real
Now specific applications, such as. machining of parts or assembly. This standard gives the kind of IMS (IMS basic structure shown in Figure 1) safety design,
Safety and usage information requirements and recommendations.
Note 1. In this standard, "system" refers to integrated manufacturing systems.
Note 2. In this standard, the "machine" refers to the composition of machines and associated equipment integrated manufacturing system.
This standard does not include the safety requirements for single machines and equipment, these requirements may be given in specific standards of these machines and devices. this
Standard relates only to the contents of the vital interconnection of machines and safety components of. Integrated manufacturing system machinery and equipment separate or independent workers
For the occasion, when the security guards to the protective effect of mode of production is suppressed or suspended, you can use these machines and related safety equipment
Full standards.
2 Normative references
The following documents contain provisions which, through reference in this standard and become the standard terms. For dated references, subsequent
Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to the agreement are based on research
Whether the latest versions of these documents. For undated reference documents, the latest versions apply to this standard.
GB/T 8196-2003 mechanical safety devices fixed and movable guards design and manufacture of general requirements (ISO
14120.2002, MOD)
GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology, methodology (ISO
12100-1.2003, IDT)
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (ISO 12100-2.
2003, IDT)
GB 16754-2008 Safety of machinery - Emergency stop design principles (ISO 13850.2006, IDT)
GB/T 16855.1-2008 Safety of machinery - Safety-related control system components - Part 1. General principles for design (ISO 13849-1.
2006, IDT)
GB/T 16855.2-2007 Safety of machinery - Safety-related control system components - Part 2. Confirm (ISO 13849-2.2003,
IDT)
GB/T 16856.1-2008 Safety of machinery - Risk assessment - Part 1. Principles (ISO 14121-1.2007, IDT)
GB 17888.1-2008 Safety of machinery stationary facilities - Part 1. enter a fixed means of access between two levels
Selection (ISO 14122-1.2001, IDT)
GB 17888.2-2008 Safety of machinery stationary facilities - Part 2. Working platforms and channels (ISO 14122-2.
2001, IDT)
GB 17888.3-2008 Safety of machinery stationary facilities - Part 3. Stairs, steps and guardrails (ISO 14122-
3.2001, IDT)
GB 17888.4-2008 Safety of machinery stationary facilities - Part 4. Fixed ladders (ISO 14122-4.
2004, IDT)
IEC 60204-1.2005 Safety of machinery electrical equipment Part 1. General requirements
IEC 62061.2005 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems
GB 16655-2008/ISO 11161.2007
IEC /T S62046.2004 Safety of machinery - Application of protective equipment to detect the presence of personnel
3 Terms and Definitions
The following terms and definitions apply to this standard.
3.1
IMS
To manufacture, processing, packing, or moving parts or components, connected by a material handling system, by a controller (ie IMS Controller)
Interconnection, the use of a group of machines working in a synergistic manner.
Note. See Appendix A.
3.2
Sensing electronic protection device (the ESPE) capable of detecting the designated area of the specimen.
[IEC /T S62046.2004,3.1.3]
3.3
This feature.
--- Prevent or reduce the risk of personal existence and the destruction of the mechanical or processing;
--- Triggered by a single person.
NOTE. GB 16754-2008 gives detailed provisions.
[GB/T 15706.1-2007,3.37]
3.4
Used together with the control and only when continuous actuating means to make additional manual machine operation.
Note. IEC 60204-1.2005 9.2.5.8 The actuating means is given to make regulations.
[GB/T 15706.1-2007,3.26.2]
3.5
An integral part of the machine, for providing a physical barrier protection.
Note 1. The guard can.
---Use alone. For active protective device only when it is "closed" when valid; for fixed guards, only when it is in the "lock
Position "to be effective.
--- And with or without guard locking interlock device used in combination. In this case, no matter what position the protective device is able to play a protective
effect.
Note 2. The design, according to the guard may be called casing, cover, cover, screen, door and closed-end devices.
Note 3. The type of protective equipment and its requirements, see GB/T 15706.2-2007 5.3.2 and the GB/T 8196-2003.
[GB/T 15706.1-2007,3.25]
3.6
Physiological damage or harm to health on.
[GB/T 15706.1-2007,3.5]
3.7
Potential source of harm.
GB 16655-2008/ISO 11161.2007
Properties. (mechanical and electrical hazards such as dangerous), or the potential harm (for example. Note 1. The "dangerous" by the origin of the term may shock hazard, cutting hazard, poisoning
Hazard and fire hazard) limitation.
Note 2. The definition of hazards include.
--- During the machine's intended use, the ever-present danger (for example. the movement of hazardous moving parts, generated during the welding arc, unhealthy
Posture, noise emission, high temperature);
--- Dangerous accidents occur (for example. explosions, accidental activation of a crushing hazard due to leakage caused by the injection, acceleration/deceleration caused by the fall).
[GB/T 15706.1-2007,3.6]
3.8
So that personnel exposed to dangerous machinery any space within and/or around.
[GB/T 15706.1-2007,3.10]
3.9
It means the person is exposed to at least a dangerous environment. Such exposure may or after a certain time to produce immediate staff
hurt.
[GB/T 15706.1-2007,3.9]
3.10
Design, deliver, manufacture or assembly entity integrated manufacturing system, the entity in charge of security policies, including measures of protection, control and interface
Control the interconnection system.
NOTE. Integration may be manufacturers, assemblers, construction companies or users.
3.11
Interlock interlock
For preventing hazardous machine functions under specified conditions (often referred to as long as the guard is not closed) running mechanical, electrical or other
Type of device.
[GB/T 15706.1-2007,3.26.1]
3.12
Only one state control in the mission area.
3.13
Safety component to implement safety functions automatically suspended by the control system.
[GB/T 16855.1-2008,3.1.8]
3.14
Sent to install, use, adjustment, maintenance, cleaning, repairing or transporting machinery mission personnel.
3.15
Used to achieve risk reduction measures. These measures are implemented by the following persons.
--- Designer (inherently safe design, safety and additional protective measures, the use of information);
--- User (organization. safe working procedures, supervision, work permit system; provision and use of additional security guards; personal
GB 16655-2008/ISO 11161.2007
Use protective devices; training).
[GB/T 15706.1-2007,3.18]
3.16
Outside guard safety device.
[GB/T 15706.1-2007,3.26]
3.17
The severity of injury and the probability of occurrence of harm synthesis.
[GB/T 15706.1-2007,3.11]
3.18
Guards or protection devices.
[GB/T 15706.1-2007,3.24]
3.19
Protection measures by the space defined, these protective measures to prevent the danger does not occur in the space.
3.20
Use safety guards protect personnel measures. These protective measures Keep people away from the danger that can not be reasonably eliminated or by
Inherently safe design methods can not adequately reduce the risks.
Note. GB/T 15706.2-2007 chapter 5 of security measures are described in detail.
[GB/T 15706.1-2007,3.20]
3.21
It will result in increased risk of machine functions immediately after its expiration.
[GB/T 15706.1-2007,3.28]
3.22
A special procedure for when performing assigned tasks, reducing the possibility of suffering harm.
3.23
In particular control apparatus, the predetermined IMS work area.
3.24
IMS provides all or part of the entity equipment and services (such as. designers, manufacturers, contractors, installers, integrators).
Note. Users may also play the role of suppliers.
3.25
In IMS and/or around a predetermined space in the space operator to operate.
Note. You can see the danger area and security space.
3.26
A system to determine one of the working part of the IMS or IMS is unable to perform a predetermined task or function causes.
GB 16655-2008/ISO 11161.2007
3.27
Use and maintenance of the IMS staff.
4 risk assessment and risk mitigation strategies
4.1 General
IMS risk assessment and risk reduction strategies should be consistent with GB/T 15706.1-2007, GB/T 15706.2-2007 and
GB/T 16856.1-2008 the requirements.
In order to fully reduce the risk of customers and suppliers, integrators should machinery and related equipment (see Appendix B) advice. Integrated assessment techniques should
Operation status, and to develop the use of information in accordance with the requirements of the IMS Chapter 9.
IMS should be designed to facilitate manual adjustment of security, including maintenance. For some manual adjustment, it does not stop the entire IMS
Unrealistic, in this case, the IMS operators should be able to complete the tasks of the regional safety isolate.
Chapter 5 is used for risk assessment, including.
--- The IMS technical specifications (5.1);
--- Identify hazards and dangerous state (5.2);
--- Risk Assessment (5.3);
--- Risk assessment (5.4).
Chapter 6 for reducing risk, including.
--- Protection (6.1);
Confirm --- protection measures (6.2).
Risk assessment and reduce the risk of IMS is an iterative process in accordance with the following steps (see GB/T 15706.1-2007 in
Figure 2).
4.2 IMS boundaries explained
In order to fully evaluate the risk, IMS define the following basic parameters.
---Feature;
---limit;
--- The interface between the different parts of the IMS.
See Figure 2.
GB 16655-2008/ISO 11161.2007
Explanation.
1 --- Machine A- robot; 3 --- C- machine materials handling systems (transmission);
2 --- B- machine tools; 4 --- IMS.
2 IMS figure illustrates the boundaries
4.3 determine the task
Integration should determine the foreseeable tasks (for IMS multiple structures), and determine its layout and entrance requirements. See Figure 3.
Explanation.
1 --- Task 1. Tool changer;
2 --- Task 2. Cleaning;
3 --- Task 1 and Task 2 of the inlet.
Figure 3 tasks determined (requirements, layout, entrance)
4.4 Identification of the dangerous state
IMS risk assessment should include the dangerous state caused by the following reasons.
--- Composition IMS machines and related equipment integration;
--- Any change machine protection measures;
--- Change machine use.
See Figure 4.
GB 16655-2008/ISO 11161.2007
Explanation.
1 --- IMS;
2 --- hazardous areas.
4 hazard identification/Hazardous area maps and related risk status
4.5 Risk assessment and risk assessment
Integrator response for each task area of the identified hazards and dangerous state of each risk assessment and evaluation.
4.6 Reduce the risk
Integration should be in accordance with GB/T 15706.1-2007 protective measures at all levels to eliminate or reduce the risk of danger, as follows.
--- Designed out of danger;
--- Determined by design requirements and reduce the risk of the mission area;
--- Reduce risk through security and supplementary measures, including control;
--- Reduce the risk by providing the use of information (see Chapter 9).
Figures 5 and 6.
Explanation.
1 --- Mission area A;
2 --- Mission area B.
Figure 5 determine the mission area
GB 16655-2008/ISO 11161.2007
Explanation.
1 --- light control range;
2 --- interlock control.
6 includes security control, including the determination
5 Risk Assessment
5.1 IMS specifications
5.1.1 Limits
Risk assessment based on the boundaries of the first IMS specifications, including IMS uses to determine the space requirements and life (see
GB/T 15706.1-2007 in 5.2). Integration should consider.
a) functional description;
b) comprises an inlet structure and capacity of the layout;
c) the interaction between different working processes and manual operation description;
Analysis d) of the process steps, including manual interaction;
e) description of the interface;
f) flow chart;
g) foundation plan;
h) material handling plan and space;
i) function service connection;
Effective accident record j) or similar operating systems;
k) similar analysis system assembly;
l) environmental characteristics.
5.1.2 Functional
About IMS functional description should include (but are not limited to) the following aspects.
a) Taking into account the tasks and IMS performance productivity;
b) the level of automation, technology and manufacturing process;
c) mode [for example. manual mode, automatic mode, with the whole or part of the model related observation mode area (see Appendix
The D)];
Multiple structure d) machinery/IMS requirements;
NOTE. When the IMS part or this part can not be used as a separate use of machinery, multiple structures (reorganization within the IMS mechanical design and re-partition) allowed
Another part of the IMS operation. Multiple structures can also provide additional production flexibility (for example. at the same time the number of components of output and diversity).
e) control function, including safety-related control function (see 8.8);
GB 16655-2008/ISO 11161.2007
f) control;
g) inspection requirements.
5.1.3 determine tasks
Integrators should IMS and human interaction classification and archiving. Technical specifications IMS tasks should include.
a) the specific work to be accomplished;
b) layout tasks;
c) the frequency and duration of human intervention, including (but not limited to) quality inspection, preventive maintenance, fault correction;
Control d) to complete the task of safety devices (for example. full speed, slow down, stop);
e) the tasks required mode [for example. manual mode, automatic mode, with a particular feature or area or part of the area related to the operation
Mode (for example. setting mode, programming, testing mode)];
f) aspects of personal protective equipment requirements (for example. gloves, goggles);
g) respect the needs of auxiliary equipment (such as. hand tools, lifting equipment);
h) Ergonomic aspects (for example, tasks related to. attitude, scale, size, complexity);
i) task-related environmental issues (for example. fresh air, exhaust and ventilation, lighting, noise and vibration, temperature, humidity, solid waste
, Liquid waste);
When j) Identify tasks, you should consider working process IMS, including foreseeable misuse, such as.
1) installation;
2) Teach and settings;
3) production (for example. the operator manually loading the workpiece, process control and monitoring);
4) maintenance;
5) as amended, troubleshooting and fault reset;
6) IMS and the decomposition process.
Integration should also consider the case not directly related to operating personnel present in the field.
5.1.4 IMS space requirements
5.1.4.1 General
Integrators should provide IMS space requirements, including the requirements for the layout and channel.
5.1.4.2 Layout
IMS layout design should consider.
a) channels (ie. import and export route) and escape routes;
b) foreseeable human intervention;
c) tasks;
d) work processes;
e) control of the security apparatus, the security guard for the completion of the tasks identified in 5.1.3 provides a secure entrance;
f) passage of vehicles and people.
IMS layout should ensure its compatibility with the intended use.
5.1.5 IMS channel
You should be able to easily and securely into the IMS, the channel should include.
Channel --- operator;
--- Material (for example. raw materials, parts, components, products and wastes) channel;
--- Mobile devices (such as. forklifts, carts) channel;
--- Maintenance and adjustment of the channel;
--- Into the workstation channel.
NOTE. You may need to make a mark on the ground, especially the use of mobile devices and/or installation of protective devices can lead to a place. At the same time, it is recommended to consider the door
And direction of rotation.
GB 16655-2008/ISO 11161.2007
By way of the path and the operator should not be exposed to danger, including the danger of falling. Taking into account the frequency of the task and ergonomics party
Factors side should provide access to IMS fixed facilities.
Platform, channel, stairs, ladder and fixed ladders must be selected and designed in accordance with GB 17888-2008 relevant part of.
5.2 Identification of hazardous and dangerous state
5.2.1 General
Determined in accordance with 5.1.1 IMS boundaries and a preliminary layout, the integration of those who deal with hazardous and dangerous for each task status
Identification of these risks and dangers related to state the following.
a) Implementation of the intervention machinery;
b) the position of the machine within the IMS, including the risk of adjacent regions;
c) Enter the path to reach the IMS mission location.
5.2.2 hazardous and dangerous machinery and related equipment caused
This standard assumes that the supplier delivered the machine meets the GB/T 15706.1-2007 and GB/T 15706.2-2007 and the other on
Machinery and related equipment safety standards. When integrated with IMS integration should determine the protective measu...
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