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GB 25115.1-2010 English PDF

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GB 25115.1-2010: Safety requirements for industrial laundry machinery -- Part 1: Common requirements
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Basic data

Standard ID: GB 25115.1-2010 (GB25115.1-2010)
Description (Translated English): Safety requirements for industrial laundry machinery -- Part 1: Common requirements
Sector / Industry: National Standard
Classification of Chinese Standard: C68
Classification of International Standard: 97.060
Word Count Estimation: 19,187
Date of Issue: 2010-09-02
Date of Implementation: 2011-07-01
Quoted Standard: GB 4706.1; GB 4706.20; GB 5226.1-2008; GB/T 15706.1-2007; GB/T 15706.2-2007; GB 16754-2008; GB/T 16855.1-2008; GB 25115.2-2010; GB 25115.3; GB 25115.4-2010; GB 25115.5-2010; GB 25125.6-2010; ISO 5232; ISO 9398-1; ISO 9398-2; ISO 9398-3; ISO 9398-4-1993; ISO/TR 11688-1; ISO 13851-2002; ISO 13852-1996; ISO 13853; ISO 14119-1998; IEC 60335-2-7; IEC 60335-2-44; EN 563; EN 614-1-1995; EN 626-1; EN 746-2-1997; EN 953-1997; EN 999-1998; EN 1037-1995; EN 1050; EN 1760-1-1997; EN 1760-2-2001; EN 50100-1994
Adopted Standard: ISO 10472-1-1997, IDT
Regulation (derived from): Announcement of Newly Approved National Standards No. 4 of 2010 (total 159)
Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary: This Chinese standard relates to important risk associated with washing machine, washing machine is designed for use in, including hotels, hospitals, nursing homes, prisons and other industrial laundry machinery spaces, and similar spaces, and self-catering facilities for washing machines, also include dry cleaning machines and ironing clothes machinery. This standard does not apply to the garment industry, some specialized finishing machines. This standard does not apply to household and similar electrical appliances. This standard refers to GB/T 15706. 1 and GB/T 15706. 2 set forth the basic requirements, and in accordance with the requirements of industrial washing machines were added to guide designers to make risk assessment of hazardous (see EN 1050) and how to select measures to achieve the required level of security. This standard is not given to the following specific technical recommendations: the life of the machine instead of using the term, Noise"- Laser: maintenance and run troubleshooting, ergonomics, blast, one energy isolation, pressure vessels, in the production process should be exposed hot surfaces (see GB 25115. 6-2010 the ironing machine molded work surface) this standard does not involve the electromagnetic compatibility of this standard does not apply due to the use of gas within a certain mechanical hazards arising from such machinery is not included in this standard 5. 2 within the range described in Appendix B gives a large laundry plant and ten medium-sized laundry plant layout cases in order to demonstrate GB 25115 part 2 to part 6 describes machinery. This standard applies to the relevant national standards after the release of manufactured machinery.

GB 25115.1-2010: Safety requirements for industrial laundry machinery -- Part 1: Common requirements


---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Safety requirements for industrial laundry machinery.Part 1. Commom requirements ICS 97.060 C68 National Standards of People's Republic of China Safety requirements for industrial washing machine Part 1. General Requirements Part 1. Commomrequirements (ISO 10472-1.1997, IDT) Published 2010-09-02 2011-07-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China issued

Table of Contents

Preface Ⅰ 1 Scope 1 2 Normative References 1 3 Definitions 3 4 most important risk related to industrial washing machine 3 4.1 Mechanical hazards 3 4.2 Electrical Hazards 3 4.3 Thermal hazard 3 The risk of noise-induced 4.4 3 4.5 the risk associated with the washing machine is used, the material consumption and waste material and 3 4.6 Mechanical Design ignored the principles of ergonomics caused by dangerous 3 4.7 energy supply fails, causing damage to machine parts and other dangerous faults 3 4.8 machine maintenance or troubleshooting process caused dangerous 3 5 For hazardous listed in Chapter 4 of the safety requirements and/or measures 3 5.1 Mechanical hazards 3 5.1.1 trapped people out of danger and rescue 3 5.1.2 Protection and safety device 4 5.1.3 troubleshooting, removal or repair 5 5.1.4 Joint Installation 5 5.2 Electrical Hazards 5 5.3 7 thermal hazards The risk of noise-induced 5.4 7 5.5 Materials and/or hazardous substances related to 7 5.5.1 contact or inhalation of harmful fluid, gas, fog, smoke and dust 7 5.5.2 Combustion and explosion 7 5.5.3 decomposed substance 8 5.5.4 biohazard 8 5.6 Mechanical Design 8 Human ignored the danger caused by ergonomic principles 5.7 control and energy supply due to a risk of malfunction 8 5.7.1 failure of energy supply 8 5.7.2 Control System Fault 8 5.8 Maintenance and/or eliminate the risk of failure caused by the process of 8 6 safety requirements and/or measures of verification 8 Information on the use of machinery 7 10 7.1 Instruction Manual 10 7.2 Warning sign 11 Annotated Annex A (normative) of the fence 12 Annex B (informative) laundry plant layout 13

Foreword

Chapter 5 of this section, Chapter 6, Chapter 7 are mandatory provisions, the rest are recommended provisions. GB 25115 "washing machine of industrial safety requirements" is divided into six parts. --- Part 1. General requirements; --- Part 2. machine laundry and wash; --- Part 3. Tunnel type washing machine and related machinery; --- Part 4. Dryer; --- Part 5. ironing machine, feeding and folding machine; --- Part 6. ironing machines and bonders. This is Part 1 GB 25115 of. This section identical with ISO 10472-1.1997 "Safety requirements for industrial washing machines - Part 1. General Requirements" (in English). For ease of use, this section following editorial changes made. --- the "ISO 10472 part present" was changed to "GB 25115 of the present portion"; --- some of the formatting has been modified in accordance with the Chinese habit; --- deleted the foreword and introduction of international standards; --- Normative references according to GB/T 1.1-2000 "Standardization Guide Part 1. The structure and preparation of standard rules" of It requires the preparation; "." --- replaced by a decimal decimal comma ","; --- deleted the references to international standards. Appendix A of this section is normative, Annex B is an informative annex. This section was proposed by China Light Industry Federation. This part of the jurisdiction of the National Standardization Technical Committee apparel washing machine. Drafting this Part. Chengdu AP Lever Electric Co., Ltd. Mikawa Jie God washing, washing machine Great Penglai Co., Ltd., Shanghai Hong Fei washing Equipment Co., Ltd., Qingdao Haier Washing Machine Co., Ltd. The main drafters of this section. Chen Zhenhai, Sun Shoujie, Wang Yiping, You Hao, Ruan Zhenyong. Safety requirements for industrial washing machine Part 1. General Requirements

1 Scope

GB 25115 This section gives all the important risk associated with the washing machine. Washing machine comprising means designed for use in hotels, health Hospital, nursing homes, prisons and other places as well as industrial laundry washing machines and self-service facilities in the machines and similar locations, as well as dry-cleaning machines and Ironing clothes machinery. This section does not apply to certain special finishing machines and garment industry. This does not apply to household appliances and similar purposes. This section references GB/T 15706.1 and essential requirements specified in GB/T 15706.2, the industrial washing machine and according to the requirements Supplemented to guide the designer to make the risk assessment (see EN1050) and how to select measures against the risk in order to achieve the required safety level. This part of the following sections did not give a technical suggestions. --- lifetime of the machine instead of using the period; ---noise; ---laser; --- repair and the removal operation failure; --- Ergonomics; ---explosion; --- energy isolation; --- pressure vessel; --- hot surfaces in the production process to be exposed (see GB molded work surface of the ironing machine 25115.6-2010). This does not deal with electromagnetic compatibility. This section does not apply the use of hazardous gases in the result of some mechanical, it does not include such a mechanical described in this section 5.5.2 Within range. It gives an example of a large-scale laundries and medium-sized laundry plant layout in Appendix B to show the first GB 25115 Portion of the mechanical section 2 to 6 herein. This section applies to machinery after the relevant national standards published manufactured. Note. For the manufacture, transportation, use, scrap, disassembly and disposal hazards associated mechanical 3.19,3.22 see the GB/T 15706.1-2007 and The 15706.2-2007 6.5 GB/T . This section includes guidance is based on the assumption designer has completed the analysis of mechanical hazard under consideration, which guide the design It can recognize and count the provisions of this part of the machine made.

2 Normative references

Terms of the following documents constitute provisions of this section by reference in this part of GB 25115. For dated reference documents Pieces, all subsequent amendments (excluding corrections) or revisions do not apply to this section, however, encouraged to reach under this section Whether the parties to the agreement to use the latest versions of these documents. For undated reference documents, the latest versions apply to this section. Safety Part 1 GB 4706.1 household and similar electrical appliances. General requirements [GB 4706.1-2005, IEC 60335-1. 2004 (Ed4.1), IDT] GB 4706.20 Particular requirements for tumble dryers and similar household electrical appliances (GB 4706.20-2004, IEC 60335-2-11.2002, IDT) GB 5226.1-2008 Safety of machinery Electrical Equipment Part 1. General requirements (IEC 60204-1.2005, IDT) GB/T 15706.1-2007 basic concepts of mechanical safety and General Design - Part 1. Basic terminology and methods (ISO 12100-1.2003, IDT) GB/T 15706.2-2007 basic concepts of mechanical safety and General Design - Part 2. Technical Principles (ISO 12100-2. 2003, IDT) GB 16754-2008 mechanical design principles of safety emergency stop (ISO 13850.2006, IDT) GB/T 16855.1-2008 mechanical safety control system safety components - Part 1. General principles for design (ISO 13849-1. 2006, IDT) Safety requirements for industrial washing machines GB 25115.2-2010 Part 2. machine laundry and elution (ISO 10472-2.1997, IDT) GB 25115.3 washing machine for industrial safety requirements - Part 3. tunnel-type washing machine and related machine (GB/T 25115.3- 2010, ISO 10472-3.1997, IDT) GB 25115.4-2010 washing machine of industrial safety requirements - Part 4. Dryer (ISO 10472-4.1997, IDT) Safety requirements for industrial washing machines GB 25115.5-2010 Part 5. ironing machine, feeder, and folding machine (ISO 10472- 5.1997, IDT) Safety requirements for industrial washing machines GB 25115.6-2010 Part 6. ironing machines and bonders (ISO 10472-6.1997, IDT) ISO 5232 Textile machinery graphical symbol Defined specification of ISO 9398-1 and energy capacity industrial washing machines Part 1. ironer Define specifications capacity and energy industrial washing machine ISO 9398-2 Part 2. tumble dryer Define specifications capacity and energy consumption of the washing machine industry Part 3 ISO 9398-3. tunnel-type washing machine ISO 9398-4. capacity and energy consumption specification defines the industrial washing machine 1993 Part 4. washer-extractor Recommended practice ISO /T R11688-1 low - noise machinery and equipment design - Part 1. Planning ISO 13851.2002 Safety of machinery - two-hand control function issues and design principles ISO 13852.1996 Safety of machinery - Safety distances to prevent danger zones of the upper limbs ISO 13853 Safety of machinery - Safety distances to prevent danger zones being reached lower limbs ISO 14119.1998 Design and selection of mechanical interlocking belt guards principle Safety - Part 2-7 IEC 60335-2-7 Household and similar electrical appliances. Particular requirements for washing machines Ironing machine specific requirements. Security Part 2-44 IEC 60335-2-44 and similar household electrical appliances Mechanical safety temperature EN563 contactable surface temperature limit data Ergonomics hot surface EN614-1.1995 Mechanical Design principles Ergonomics of human security - Part 1. Terminology and general principles Hazard Part 1 EN626-1 Safety of machinery to reduce the mechanical generation of hazardous substances to health caused by. Principles and machinery specification EN746-2.1997 Industrial heat treatment apparatus Part 2. Safety requirements for combustion and the fuel processing system EN953.1997 General requirements for the mechanical safety devices (fixed and movable) design and installation EN999.1998 Safety of machinery close to the location of the protection device of the human body part speed EN1037.1995 Safety of machinery to avoid accidental activation Mechanical safety hazard assessment principles EN1050 EN1760-1. Part 1 1997 mechanical safety sensitive protective devices. a pressure-sensitive pad with design and testing of the pressure-sensitive floor General EN1760-2.2001 Safety of machinery sensitive protective devices - Part 2. Pressure-sensitive and pressure-sensitive bar edge design and testing General EN50100-1.1994 Safety of machinery protected electronic sensing devices - Part 1. General Requirements for Safety and Testing

3 Terms and Definitions

The following terms and definitions apply to this part of GB 25115. 3.1 Industrial washing machine industriallaundrymachinery Industrial laundry for forming spaces and unshaped fabric washing, liquid removal, drying and ironing machine finishing. Note. Including machinery for laundries, hotels, hospitals, nursing homes, prisons and similar locations.

4 most important industrial washing machine hazards associated

4.1 Mechanical hazards ---extrusion; --- Cut; --- winding; --- pulled into or clamped; ---collision; --- high pressure liquid jet; --- slips, trips and falls. 4.2 Electrical Hazards --- direct or indirect electrical contact. 4.3 Thermal hazard --- intentionally or contact with hot surfaces, fire, explosion, or thermal radiation unintentionally; Adverse effects --- hot or cold working environment on health. The risk of noise-induced 4.4 --- hearing loss (deafness); --- other physiological disorders (eg loss Ping Heng, loss of consciousness). 4.5 dangerous machinery used in the washing, materials consumption and waste and related substances --- contact and inhalation of harmful liquid, a gas, fog, smoke and dust; --- fire and explosion; --- decomposition of substances (such as by combustion bare); --- biohazard. 4.6 Mechanical Design ignored the principles of ergonomics caused by dangerous Does not apply to machine highly --- feed and discharge device caused health effects of posture. 4.7 energy supply fails, causing damage to machine parts and other dangerous failures --- energy supply failure (and/or control circuitry failure); --- control system failure or malfunction (unexpected start, speeding accident). 4.8 machine maintenance or troubleshooting process caused dangerous 5 For dangerous security requirements listed in Chapter 4 and/or measures 5.1 Mechanical hazards 5.1.1 escape and rescue trapped people For those prone to trapped dangerous places, such as due to the failure of a safety device or during maintenance, machine builders should offer to get rid of Dangerous methods and guidance, so that people in distress out of danger and damage to a minimum. Example 1. --- reverse roller ironing machine; --- the body and the separation roller; --- press-fit demolition ironing machine bodies. 5.1.2 protection and safety devices It shall have the following safety requirements and/or measures. For the guard, see Table 1. For the safety device, shown in Table 2. Guidebook should specify. before the guard is not properly seated, and should not operate machinery. Table 1 Safety requirements for protective devices and/or measures Safety requirements and/or measures should be consistent Protection selection, unless GB 25115.2 ~ GB 25115.6 5.2 been specified in 15706.2-2007 GB/T EN953. Chapter 5, 1997 Design and construction of guard GB/T 5.3 in 15706.2-2007 EN953. Chapters 6 and 7 of the 1997 Fixing guard EN953.1997 of 5.4,7.2 and 7.3 Protection arrangement, except in GB 25115.2 ~ GB 25115.6 has specified a ISO 13852.1996 in Table 1 and Table 4 ISO 13853 Interlocking guard, unless GB 25115.2 ~ GB 25115.6 has specified ISO 14119.1998 in Chapter 5 Appendix A guard fence From a security guard should apply to normal operation and setting, adjustment, maintenance and troubleshooting all work positions. Table 2 Safety requirements of safety devices and/or measures Safety requirements and/or measures should be consistent Selecting safety device, unless already in GB 25115.2 ~ GB 25115.6 Designation GB/T 15706.2-2007 5.2 in Technical characteristics of the safety device of GB/T of 15706.2-2007 5.3.3 EN50100-1.1994 in Chapter 4 Positioning of the security device, unless already in GB 17202.2 ~ GB 17202.6 Designation EN999.1998 in Chapter 5 - Chapter 7 Interlock protection a select design ISO 14119.1998 in 3.2 ISO 14119.1998 in 7.5 ISO 14119. Chapter 5 and Chapter 6 of the 1998 Interlocking guard with a guard locking select design ISO 14119.1998 in 3.3 ISO 14119.1998 in 7.5 ISO 14119.1998 in 5.3 EN50100-1.1994 Chapter A5, Chapter A6, A7 Chapter Inductive guard --- choose b ---installation --- time for startup EN50100-1.1994 in Chapter 4 ISO 13849-1.1999 in 4.3 EN50100-1.1994 in Appendix C EN50100-1.1994 Chapter A5 in TABLE 2 (cont.) Safety requirements and/or measures should be consistent Optical guard --- choose b --- positioning EN50100-1.1994 in Chapter 4 EN999.1998 in 6.1 to 6.4 Hand control --- choose c ISO 13851.2002 in Chapter 5 GB 5226.1-2008 in 9.2.5.7 ISO 13849-1.1999 in 4.3 Sensitive protective device EN1760-1.1997 in Chapter 4 EN1760-2.2001 in Chapter 4 Stop - operating device d GB/T of 3.26.3 15706.1-2007 GB 5226.1-2008 in 9.2.5.6 A safety distance protection should apply to normal operation and setting, adjustment, maintenance and troubleshooting all work positions. b Application of two types, unless specified in GB 25115.2 ~ 25115.6. c Application of Ⅱ types, unless specified in 25115.2 ~ in GB 25115.6. d means should be positioned so that the operator can clearly be seen, but not in contact with the hazardous area. 5.1.3 troubleshooting, removal or maintenance Security measures should be taken in accordance with 4.11.9 15706.2-2007 GB/T fail inspection, cleaning or repair (such as clearing clogged Matter), and instructions in the instruction manual. 5.1.4 Joint Installation Combined mounting and mechanical auxiliary equipment as combination of a production unit by the control system and control, and should take the following safety Requirements and/or measures. a) for the entire complex system, there should be a power supply cutoff means (main switch), the or each mechanical member should have a separate power supply Cutting means in order to separate the operation (see EN1037.1995 in 4.1); b) complete mechanical or mechanical individual appendage and adjacent to the specified mechanical and mechanical interface should install additional security guard and The whole apparatus; c) whole joint before starting the device, all the movable shield and the safety device should be in place and function. When the subsidiary When the machine is at rest, allows its shield and the safety device is not in position or inoperative, but prevented from entering the adjacent operation Except guard and safety hazard mechanically member; d) If a mechanical or a combination of mechanical components is provided by two or more manufacturers, the entire machinery Safety Measures By the manufacturers to be responsible for final assembly, and to determine in the contract. It should be noted security between the mechanical interface. Note. There is no danger of the assembly process to produce a comprehensive assessment of the overall safety level would adversely affect the process of installation. 5.2 Electrical Hazards The use mechanical, mechanical and electrical design should meet GB 5226.1 option 1 or GB 25115.2-2010, GB 25115.4- 2010 and 5.3 GB 25115.5-2010 specified in GB 4706 or IEC 60335 [see B)] specified. a) If the application GB 5226.1, Table 3 should be used given the appropriate provisions. Unless GB 25115.2 ~ GB 25115.6 otherwise specified, in accordance with GB 16754-2008 4.1.5 class 0, mechanical configure Emergency stop devices. 16754-2008 in accordance with the requirements of 4.4 GB , machinery manufacturers should be installed in the loading or unloading of the emergency stop Device. Further, the manufacturer should have adequate means to ensure that the machine operator is in the range of 2m distance, a package can be seen at least Set, and each means mounted within the operator of which the position of 8m. If the device is an emergency stop button that What it should be installed on the height from the floor or working platform of 700mm ~ 1700mm. Coin-operated mechanical or self-similar operations, the emergency stop device can not be mounted. In this case, the instruction manual should explain. To Request to install a user's own remote control emergency stop device, and connect it to each machine. Table 3 Safety requirements for electrical equipment for machinery (GB 5226.1) Safety requirements and/or measures shall comply with the provisions of GB 5226.1-2008 Electric shock and Chapter 16 4,6,7,8,11,13,14 Current overload, speeding, overloading Chapters 7 and 8 Environmental Impact Chapter 4,11,14 Electromagnetic compatibility Chapter 4,8,9 7.5 restart after voltage drop or supply disruptions The control device accessibility, Chapter 10, 11, layout and identification Ergonomic manual operation of Chapter 10, 11 Cables and wires Chapter 12, 13 Accessories and lighting Chapter 15 Documentation and instruction ma......
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