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GB 15600-2008 English PDF

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GB 15600-2008: Safety and health codes for carbon and graphite production
Status: Valid

GB 15600: Historical versions

Standard IDUSDBUY PDFLead-DaysStandard Title (Description)Status
GB 15600-2008439 Add to Cart 4 days Safety and health codes for carbon and graphite production Valid
GB 15600-1995759 Add to Cart 5 days Safety and health codes for carbon and graphite production Obsolete

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GB/T 25915.14   GB/T 25915.2   GB/T 25915.1   GB/T 33555   GB/T 36066   GB/T 44008   

Basic data

Standard ID: GB 15600-2008 (GB15600-2008)
Description (Translated English): Safety and health codes for carbon and graphite production
Sector / Industry: National Standard
Classification of Chinese Standard: C70
Classification of International Standard: 13.100
Word Count Estimation: 19,194
Date of Issue: 2008-12-23
Date of Implementation: 2009-12-01
Older Standard (superseded by this standard): GB 15600-1995
Regulation (derived from): Announcement of Newly Approved National Standards No. 21 of 2008 (No. 134 overall)
Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary: This Chinese standard specifies the carbon enterprise basic safety and health requirements. This standard applies to carbon enterprise design, construction, inspection, production, maintenance, repair and management.

GB 15600-2008: Safety and health codes for carbon and graphite production

---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Safety and health codes for carbon and graphite production ICS 13.100 C70 National Standards of People's Republic of China Replacing GB 15600-1995 Carbon production safety and health regulations Posted 2008-12-23 2009-12-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Table of Contents

Preface Ⅰ 1 Scope 1 2 Normative references 1 3 Terms and definitions 4 General 2 5 site selection, plant layout and plant 3 6 Carbon Process 5 7 8 Auxiliary facilities Electrical installations 8 10 9 lifting and transport plant 11 10 Maintenance 12 11 Occupational Health 12

Foreword

This standard 5.2.2,5.2.4,6.8.6,6.8.8,6.9.5,7.2.3,7.2.13,11.1.2. 4 are recommended, the rest are mandatory Nature. This standard replaces GB 15600-1995 "carbon production safety and health regulations." This standard compared with GB 15600-1995, made the following major changes. --- Added "Terms and Definitions" chapter; --- The basic requirements of the relevant provisions on plant construction into Chapter 5, "site selection, plant layout and factories"; --- The basic requirements to Chapter 4, "General Provisions"; --- Increase secondary firing regulations; --- The original standards and the relevant provisions of the relevant existing standard uniform. This standard was proposed by the State Administration of Work Safety. This standard produced by the National Technical Committee of Standardization Technical Committee of dust and poison safety. This standard is drafted by. China Steel Group, Wuhan Research Institute of safety and environmental protection. It participated in the drafting of this standard. Sinosteel Jilin Carbon Co., Ltd. The main drafters of this standard. Li Xiaofei, GRAPHIC, Zhao Dan force, Hudong Tao, Suiqing Wu, Chennai Kang, Min, Chen Qiang. This standard replaces the standards previously issued as follows. --- GB 15600-1995. Carbon production safety and health regulations

1 Scope

This standard specifies the basic requirements for carbon enterprise safety and health. This standard applies to carbon enterprise design, construction, inspection, production, maintenance, repair and management.

2 Normative references

The following documents contain provisions which, through reference in this standard and become the standard terms. For dated references, subsequent Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to the agreement are based on research Whether the latest versions of these documents. For undated reference documents, the latest versions apply to this standard. GB 4387 industrial enterprises in railway and road transport safety regulations GB 5082 crane lifting command signal GB/T 6067 crane safety regulations GB 6222 industrial enterprises Gas Safety Regulations GB 6389 industrial enterprises of railway crossing safety standards GB/T 11651 labor protective equipment selection rules GB 50016 architectural design code for fire protection GB 50031 acetylene station design specifications GB 50034 architectural lighting design standards GB 50041 boiler room design specifications GB 50053 10kV substation and below design specifications GB 50059 35 ~ 110kV substation design specifications GB 50074 Oil Depot Design Specification DL408 electricity industry safety procedures

3 Terms and Definitions

The following terms and definitions apply to this standard. 3.1 Using a variety of carbon materials after a series of manufacturing various types of carbon products in the process. 3.2 Carbonaceous feedstock under quarantine conditions and air temperature heat treatment process. 3.3 The quantity of carbon material and a binder quantified at a certain temperature, mixing, kneading process synthesis plasticity paste. 3.4 Carbonaceous material molding, is good to the kneading of paste molding equipment pressed into a certain shape, size, density and strength of the product, full Foot user requirements. 3.5 After forming the carbon green products in the roaster, by protecting certain medium, in the absence of air conditions, according to a certain temperature High temperature heat treatment, the binder within the green knot coking products, and aggregate particles are consolidated into one process. 3.6 Place the product in a pressure vessel, at a certain temperature and pressure to force some liquid state material that is impregnating agent to penetrate into the product Pores in the process. 3.7 Baked goods after dipping again fired to immersion process firing goods pore pitch carbonization. 3.8 Carbon materials, whether mineral coal or natural graphite, which has a two-dimensional matrix of carbon network structure. Two-dimensional structure of the carbon network to the three-dimensional structure Structure transformation process is the process of carbon graphite, high temperature heat treatment process strong currents (generally require more than 2300 ℃). 3.9 Various types of carbon and graphite products and graphite products after firing technology, due to the surface adhesion with some filler, and because carbon and steel, etc. When using graphite products need to reach a certain size and shape requirements, therefore, all kinds of different varieties of products are required for different machining Workers to meet the processing requirements of size and shape.

4 General

4.1 Carbon production and construction should conscientiously implement safety first, prevention, comprehensive management of production safety guidelines. First construction projects Step design document should "Occupational Health and Safety" chapter. Design of safety and health should be run through the professional design. 4.2 new construction, renovation, safety and sanitation facilities expansion project, with the main project should be designed, constructed and put into production and use use. Investment safety and health facilities should be incorporated into the construction project budget. 4.3 Design preference should be given advanced technology, high degree of automation, with good occupational safety and hygiene conditions of technology and equipment, in order to reduce operating Reduce labor intensity and physical hazards. Particularly dangerous and toxic dust hazards seriously the job should be preferred automatic operation or remote operation Do not replace the manual operation in hazardous locations shall be provided special protection and first aid facilities. 4.4 Health and Safety departments to design the main carbon production and manufacturing facilities should be complete technical documentation, design review should use units participate. 4.5 Construction design shall, subject to change should be agreed in writing by the design unit. The hidden part of the project, shall be subject to design units, construction of single Bit, supervision units and construction units to pass the inspection, to be closed. Construction is completed, the construction unit should be completed in the preparation of the specification and as-built drawings, Delivery unit archives. 4.6 new construction, expansion, renovation of facilities should be checked acceptance, and complete safety rules in order to put into operation. Carbon prices Acceptance industry production facilities, health and safety departments should use units attended. 4.7 Carbon enterprises should establish a sound safety management system, improve production safety responsibility system. People in charge of the overall responsibility for the safety and production, the main person in charge of safety at all levels are responsible for the production of the unit. Institutions at all levels responsible for the functional areas of production safety. 4.8 carbon enterprise management mechanism should be set up legally safe, equipped with safety production management personnel responsible for the management of the enterprise's production safety work. 4.9 dangerous substances present, the vital parts, railway and road level crossings and road junctions, etc., shall be provided eye-catching safety standards Chi identify and take necessary measures. Place frequently used toxic substances, should be set up first-aid facilities. Gas masks should be stored in a dedicated security Tube interior. There are moving parts and endanger the safety of the equipment parts exposed 4.10 shall be fortified guard, fence or protective shield. Pits, trenches, wells, Pool should be set up protective fence or cover, if the issues job move or transport, then immediately restored. 4.11 flammable should be based on the physical and chemical properties of explosive substances, fire and explosion prevention systems and the rational design of rational choice type of fire fighting equipment (eg The non-aqueous fire fighting). Rational arrangement of the fire hydrant, and to ensure that water pressure. Forced out of the national fire-fighting equipment to clean up and update. 4.12 asphalt storage, ESP, gas pipelines, gas stations and thermal coal boiler room shall be fitted with fire, explosion-proof facilities. Various high-temperature furnace should be around 4.13 fire, moisture measures, metal containers for liquids should be kept dry. Design, manufacture and use of tanks and other dipping 4.14 poised hydraulic and hydraulic tanks and other pressure vessels, shall be consistent with existing national safety regulations. 4.15 introduction of new technology, new technology, new equipment, new materials, should formulate appropriate safety technical measures; the relevant production personnel, should be dedicated Safety and health training, and after passing the examination before induction. Enterprises should periodically operating personnel job skills, practices and career Safety and health training and other aspects. Special operations personnel training, assessment, certification and review, according to relevant provisions of the state. Key Equipment Worker facilities shall be subject to special safety education and training. 4.16 Enterprises should establish a system to confirm the operation. Important sector transformation and distribution stations should establish a strict work ticket system and operating system licensing. 4.17 Enterprises should establish a major hazard management files, regular testing, assessment, monitoring, and in accordance with relevant regulations of the State of the major units Hazards and related safety measures, emergency measures reported to the local people's government safety production supervision and management department. 4.18 Enterprises should establish emergency rescue plan, and equipped with the necessary equipment and facilities, regular drills. 4.19 Enterprises should pay industrial injury insurance for their employees, to protect the basic rights of workers should enjoy. 4.20 enterprise major production safety accidents, the main person in charge of enterprises should organize the rescue immediately take effective measures to deal with quickly, and Timely analysis of the reasons, conscientiously sum up experiences and lessons, to propose measures to prevent similar accidents. After the accident, according to relevant regulations of the State timely and truthful reporting. 5 site selection, plant layout and plant 5.1 Site Selection 5.1.1 The site selection should take full account of the surrounding environment, rational distribution. 5.1.2 Carbon plant to be built in the planning area, away from the periphery of the local drinking water sources, residential areas and so on. Production areas should be located Summer Upwind side of the smallest quarter of the frequency direction. 5.1.3 site selection should have good engineering geological and hydrogeological conditions, should avoid faults, underground rivers, collapse, karst, land expansion Adverse geological section and seismogenic fault zone area, a large quantity of collapsible loess areas, etc. and basic split is greater than 9 degrees above the earthquake zone, ground High water level and there is aggressive and other regions. 5.1.4 Avoid the site is arranged in the following regions. --- Having a value of mining on the deposit; --- Mining and blasting danger zone and eventually fall dislocation region; --- Large reservoirs, oil depots, power stations, major bridges, tunnels, transportation hubs, airports, radio stations, television stations, military bases, strategic objectives The internal standard, and the source of drinking water such as protective zones; --- Urban garden areas, resort areas, scenic, cultural monuments and important archaeological area; --- Natural foci, harmful gases and dust polluted areas. 5.1.5 can not be allowed in to ensure the safety of the reservoir, downstream of the tailings dam construction. 5.1.6 The elevation of the site should be higher than the annual flood level (including invasiveness and high waves obstruct water) 0.5m or more. 5.1.7 edge between the plant and residential areas should be set up at a safe distance from the CHP. In the safety and health protection distance does not allow setting Often live in houses, and should be provided with health protection or green. 5.2 factory and plant layout 5.2.1 The plant layout should be appropriate to divide the main workshop area, raw materials finished products storage area, ancillary facilities areas, administrative areas, living areas, and sex The same quality, functionally similar, closely linked to the environment requires a similar built structures arranged in a relatively concentrated area. 5.2.2 according to production requirements and terrain, weather and other factors, a reasonable arrangement to produce dust, drugs, noise, radioactive workshop and production and storage of flammable Explosive and other dangerous chemicals workshops and warehouses. Harm large workshop harmful substances, should be arranged on the side of the lower wind plant; a greater noise Sound workshop or sound source should be arranged at the edge of the plant; high-temperature workshop should be arranged in a well-ventilated area. 5.2.3 plant layout and the main workshop process layout, shall be provided safe passage for personnel, fire engines and ambulances in emergency or unusual circumstances Rescue the case. 5.2.4 calcined, melted asphalt, calcination, impregnation and graphitization main windward side of the plant, should be the maximum frequency of wind direction and angle of 45 °. 5.2.5 arrangement workshop production equipment should be such that the operator has sufficient working space, try to keep short article transport path, Czech Republic, so that the production line No cross, reasonable transportation mode. 5.2.6 bridge crane workshop in the configuration database field should be easy to operate and service, and should be sufficient to avoid harm the security zone and channel. 5.2.7 raw material warehouse should be arranged along the transport routes, and the factory is located in the edge of the wind and the lower side, outside the library to leave enough space for backup yard. 5.2.8 graphitization workshop should be arranged in a more open, good ventilation, to avoid western exposure zone and the dominant direction of the downwind side, power distribution room and lounge It should be located upwind side of the floor. Graphitization bus trench should be closed. Of the workshop production of high purity graphite products, cleaning and recovery should be properly left Venue. 5.3 plant construction 5.3.1 Plant building fire protection design shall comply with the requirements of GB 50016 and other related specifications. 5.3.2 various built structures manufacturing fire hazard classification and fire resistance rating shall comply with the requirements in Table 1. Table 1 built structures in the production process of the fire danger and fire resistance rating Fire risk numbers built structures name of the production process of the minimum fire rating

1 A two dangerous goods library

2 asphalt melting library prop two

3 bunker prop two

4 small two calcining plant

5 broken Ding two ingredients workshop

6 two small roasting plant

7 B two tin workshop

8 resin impregnation workshop prop two

9 pitch dipping two small workshop

10 prop two metal impregnation workshop 11 graphitization workshop (sand coke filler) Ding two 12 graphitized workshop (silica filler) propionic two 13 resin binders, impregnating agents A two preparation rooms 14 two small machine shop 15 A one hydrogen station 16 A one acetylene station 17 two oxygen station B 18 gas station two B 19 prop a transformer room 20 prop two pump room 21 substation control room pent-two 22 distribution room (each loaded oil > 60kg of equipment) propionic two 23 distribution room (each loaded oil ≤60kg equipment) Ding two Table 1 (continued) Fire risk numbers built structures name of the production process of the minimum fire rating Ding three compressor chamber 24 25 A two fuel repository 26 prop two lubricants Library 27 small two structures dedusting equipment 28 small two chimneys 29 small two garage 30 small two boiler room 31 HTM boiler room B two 32 prop two laboratory 5.3.3 danger of fire and explosion plant, ventilation air should not be recycled, should have an independent ventilation fan room or take quarantine measures. Necessary equipment and other tools should be used to avoid sparks and other non-ferrous metal manufacturing or explosion-proof measures taken. 5.3.4 The use of existing old buildings, buildings respond to the original detection, identification, after confirming compliance with health and safety requirements before use. If you do not Meet the requirements should take appropriate action. 5.3.5 calcination, kneading, molding, baking, graphitization workshop of the plant should be set sheltered skylights, maximize the use of natural ventilation. when When not meet the requirements of natural ventilation, mechanical ventilation should be provided. 5.3.6 calcination, kneading, molding, baking, graphitization workshop of the plant, should be appropriate to increase the height. New construction, renovation and expansion of the graphite plant, bridge Crane rail surface elevation of not less than 10m.

6 Carbon Process

6.1 raw materials 6.1.1 raw materials warehouse, yard should focus on fire prevention facilities set up and configured, as far as possible with one storage. 6.1.2 Coal Yard in general should be located in the open air, the venue should have drainage facilities, the venue is not allowed under the Coal cabling, heating pipes and flammable, can Flammable liquids pipeline. Indoor coal storage should be well ventilated and away from the coals from the ceiling should not be less than 1.9m, the distance from combustible walls should not be less than 1.5m. 6.1.3 asphalt storage, measures should be taken to prevent the adhesion of the asphalt. Temperature asphalt storage in the warehouse, not open dumps. 6.1.4 melting asphalt steam or heat medium oil heating, flue gas heat is not applied. Melted asphalt should be sealed, bitumen melting tank, dryer and broken Crusher ventilation and dust removal facilities should be located, flue gas purification should. 6.2 calcining 6.2.1 Tank calciner should......
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