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QC/T 798-2025 (QC/T 798-2008) PDF English

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QC/T 798-2008: Multilayers plastic tubing for automotive fuel system
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QC/T 798: Evolution and historical versions

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QC/T 798-2008: Multilayers plastic tubing for automotive fuel system

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AUTOMOBILE INDUSTRY STANDARD Multilayers plastic tubing for automotive fuel system Issued on. FEBRUARY 01, 2008 Implemented on. JULY 01, 2008 Issued by. Ministry of Industry and Information Technology of PRC

Table of Contents

Foreword... 5 1 Scope... 6 2 Normative references... 6 3 Terms and definitions... 6 4 Specification dimension... 7 5 General requirements... 8 6 Performance requirements... 9 7 Test methods... 10 8 Inspection rules... 20 9 Markings and signs... 21 10 Packaging, transportation, storage... 22 Appendix A (Normative) Specifications for permeability resistance test... 23

Foreword

This standard was formulated with reference to SAE J 2260 “Nonmetallic fuel system tubing with one or more layers”. It mainly refers to the technical content of multilayer tubes. This standard also refers to foreign advanced standards and the production and use of multilayer tubes for fuels in China. Appendix A of this standard is a normative appendix. This standard was proposed by the National Automotive Standardization Technical Committee. This standard shall be under the jurisdiction of the National Automotive Standardization Technical Committee. Drafting organizations of this standard. Hebei Yada Automotive Plastics Co., Ltd., China First Automobile Group Corporation Technology Center. The main drafters of this standard. Yang Quanliang, Wang Qingguo, Liu Wei, Wang Shengxian, Wang Zhiwei. Multilayers plastic tubing for automotive fuel system

1 Scope

This standard specifies the dimensional specifications, appearance, technical requirements, test methods, inspection rules, markings, packaging, transportation, storage of multilayer plastic tubing for automotive fuel systems (hereinafter referred to as multilayer tubing) and tube assemblies. This standard is applicable to multilayer plastic fuel tubes which have a working temperature between -40 °C and +115 °C (continuous use temperature shall not exceed 90 °C) and maximum working pressure of not more than 0.7 MPa.

2 Normative references

The provisions in following documents become the provisions of this standard through reference in this standard. For the dated references, the subsequent amendments (excluding corrections) or revisions do not apply to this standard; however, parties who reach an agreement based on this standard are encouraged to study if the latest versions of these documents are applicable. For undated references, the latest edition of the referenced document applies. GB/T 528-1998 Determination of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber

3 Terms and definitions

The following terms and definitions apply to this standard. 3.1 Multilayer plastic tubing More than two layers of non-metallic plastic tubes which are made of materials of different properties and different types, without connectors.

4 Specification dimension

4.1 Structure The multilayer tube is a multilayer structure which contains the wall-thickness of the main body. The name of material is generally indicated on the drawing. If specified, it shall identify each layer of all tube layers. 4.3 Wall-thickness Multilayer tubes of different sizes which are made by materials of different grades have different wall-thicknesses. The minimum wall-thickness of a straight tube which has a nominal diameter equal to 10 mm is 0.9 mm. The larger the nominal diameter, the larger the wall-thickness. The requirements for wall-thickness are as detailed in Table 1.

5 General requirements

5.1 Color and appearance 5.1.1 Color. The color of the outermost surface of the multilayer tube is generally black. The choice of other colors may be determined by the manufacturer and the user through negotiation. The color of the multilayer tube shall be continuous and uniform. 5.2 Materials The material used for the multilayer tube is nylon and other materials. The different requirements of the material depend on the layered structure of the tube’s wall. The material may contain plasticizers, colorants, impact modifiers, other additives to enhance the performance, to meet the performance requirements of multilayer tubes as specified in this standard.

6 Performance requirements

The performance requirements of the multilayer and/or multilayer tube assembly shall comply with the requirements of Table 2.

7 Test methods

7.1 Test conditions Unless otherwise specified, the multilayer tube shall be sampled at least 24 hours after production. Before the test, it shall, according to the requirements of GB/T 2918-1998, place the specimen at standard environment state which has a temperature of 23 °C ± 2 °C and a humidity of 50% ± 10% to condition it for at least 24 h. 7.3 Burst-pressure at room-temperature 7.3.1 Specimen. Five tube assemblies which have a length of 300 mm between the tubes. 7.3.2 Test device. Blast pressure testing machine. 7.4 Burst-pressure at high-temperature 7.4.1 Specimen. Five tube assemblies which have a length of 300 mm between the tubes. 7.4.2 Test device. Burst-pressure testing machine. 7.4.3 Test procedure. 7.5 Bending performance 7.5.1 Determination of the minimum bending radius. 7.5.1.1 Calculation of the minimum bending radius. Table 3 gives the empirical formula for the minimum bending radius of the multilayer tube. 7.5.1.2 Determination of the minimum bending radius. Use the minimum bending radius given in Table 3 as the outer diameter of the mandrel. Bend the multilayer tube over the mandrel to form a coil. Fix the free end. The first loop of the multilayer tube forms a coil of two layers of the multilayer tube. 7.6 Resistance to zinc chloride 7.6.1 Specimens. Five multilayer tubes of length (1.2 × π) × minimum bending radius. 7.6.2 Test procedure. 7.6.2.2 Install the multilayer tube on the tube fittings. Follow the requirements of 7.3 to carry out the burst pressure test. 7.7 Impact performance at low-temperature 7.7.1 Specimen. Five straight tubes which have a minimum length of 200 mm. 7.7.3 Test procedure. 7.7.3.1 Place the specimen in a -40 °C low-temperature chamber for 4 h. During the test, place the multilayer tube on the support platform of the impact device as shown in Figure 4, to allow the impact head to fall freely. The impact test shall be completed within 5 s at 23 °C ± 2 °C after the specimen is removed from the low-temperature chamber. After the impact is completed, check whether multilayer tube has cracks. 7.10.2.3 Follow the requirements of 7.9.1 to carry out the test of yield stress/elongation at break in extrusion direction. 7.10.2.4 Follow the procedures of 7.11.2 to carry out the inter-layer cohesion test. 7.11 Inter-layer adhesion test 7.11.1 Initial layer adhesion test.

8 Inspection rules

8.1 Qualification documents and markings Products shall pass the inspection of the manufacturer and be accompanied by a product certificate before exit-factory. 8.2 Category of inspection The inspection is divided into exit-factory inspection and type inspection. 8.3 Exit-factory inspection 8.4 Type inspection 8.4.1 Several situations in which type inspection shall be carried out. In one of the following cases, the manufacturer shall carry out a type inspection. 8.4.2 Sampling. The multilayer tubes of the same specification which are continuously produced at the same production site, by the same raw material, equipment and process are considered as a batch. 8.4.3 The items of type inspection are all items as specified in clauses 5 and 6. 8.5 Determination of qualification Use the test method as specified in this standard to carry out inspection. Based on the test results and technical requirements, make quality determination against the product.

9 Markings and signs

9.1 Markings on multilayer tube The markings on the multilayer tube shall be clear and firm, which shall not impair the performance of the multilayer tube and the function of the connecting elements. The spacing between markings shall not exceed 300 mm. The information of the marking on the multilayer tube shall have at least the following. 9.2 Example QC/T 798 8 x 1 > PA6/EVOH/ PA12 < Company’s name or trademark 2006-04- 22 Others QC/T 798-2008 AUTOMOBILE INDUSTRY STANDARD Multilayers plastic tubing for automotive fuel system Issued on. FEBRUARY 01, 2008 Implemented on. JULY 01, 2008 Issued by. Ministry of Industry and Information Technology of PRC

Table of Contents

Foreword... 5 1 Scope... 6 2 Normative references... 6 3 Terms and definitions... 6 4 Specification dimension... 7 5 General requirements... 8 6 Performance requirements... 9 7 Test methods... 10 8 Inspection rules... 20 9 Markings and signs... 21 10 Packaging, transportation, storage... 22 Appendix A (Normative) Specifications for permeability resistance test... 23

Foreword

This standard was formulated with reference to SAE J 2260 “Nonmetallic fuel system tubing with one or more layers”. It mainly refers to the technical content of multilayer tubes. This standard also refers to foreign advanced standards and the production and use of multilayer tubes for fuels in China. Appendix A of this standard is a normative appendix. This standard was proposed by the National Automotive Standardization Technical Committee. This standard shall be under the jurisdiction of the National Automotive Standardization Technical Committee. Drafting organizations of this standard. Hebei Yada Automotive Plastics Co., Ltd., China First Automobile Group Corporation Technology Center. The main drafters of this standard. Yang Quanliang, Wang Qingguo, Liu Wei, Wang Shengxian, Wang Zhiwei. Multilayers plastic tubing for automotive fuel system

1 Scope

This standard specifies the dimensional specifications, appearance, technical requirements, test methods, inspection rules, markings, packaging, transportation, storage of multilayer plastic tubing for automotive fuel systems (hereinafter referred to as multilayer tubing) and tube assemblies. This standard is applicable to multilayer plastic fuel tubes which have a working temperature between -40 °C and +115 °C (continuous use temperature shall not exceed 90 °C) and maximum working pressure of not more than 0.7 MPa.

2 Normative references

The provisions in following documents become the provisions of this standard through reference in this standard. For the dated references, the subsequent amendments (excluding corrections) or revisions do not apply to this standard; however, parties who reach an agreement based on this standard are encouraged to study if the latest versions of these documents are applicable. For undated references, the latest edition of the referenced document applies. GB/T 528-1998 Determination of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber

3 Terms and definitions

The following terms and definitions apply to this standard. 3.1 Multilayer plastic tubing More than two layers of non-metallic plastic tubes which are made of materials of different properties and different types, without connectors.

4 Specification dimension

4.1 Structure The multilayer tube is a multilayer structure which contains the wall-thickness of the main body. The name of material is generally indicated on the drawing. If specified, it shall identify each layer of all tube layers. 4.3 Wall-thickness Multilayer tubes of different sizes which are made by materials of different grades have different wall-thicknesses. The minimum wall-thickness of a straight tube which has a nominal diameter equal to 10 mm is 0.9 mm. The larger the nominal diameter, the larger the wall-thickness. The requirements for wall-thickness are as detailed in Table 1.

5 General requirements

5.1 Color and appearance 5.1.1 Color. The color of the outermost surface of the multilayer tube is generally black. The choice of other colors may be determined by the manufacturer and the user through negotiation. The color of the multilayer tube shall be continuous and uniform. 5.2 Materials The material used for the multilayer tube is nylon and other materials. The different requirements of the material depend on the layered structure of the tube’s wall. The material may contain plasticizers, colorants, impact modifiers, other additives to enhance the performance, to meet the performance requirements of multilayer tubes as specified in this standard.

6 Performance requirements

The performance requirements of the multilayer and/or multilayer tube assembly shall comply with the requirements of Table 2.

7 Test methods

7.1 Test conditions Unless otherwise specified, the multilayer tube shall be sampled at least 24 hours after production. Before the test, it shall, according to the requirements of GB/T 2918-1998, place the specimen at standard environment state which has a temperature of 23 °C ± 2 °C and a humidity of 50% ± 10% to condition it for at least 24 h. 7.3 Burst-pressure at room-temperature 7.3.1 Specimen. Five tube assemblies which have a length of 300 mm between the tubes. 7.3.2 Test device. Blast pressure testing machine. 7.4 Burst-pressure at high-temperature 7.4.1 Specimen. Five tube assemblies which have a length of 300 mm between the tubes. 7.4.2 Test device. Burst-pressure testing machine. 7.4.3 Test procedure. 7.5 Bending performance 7.5.1 Determination of the minimum bending radius. 7.5.1.1 Calculation of the minimum bending radius. Table 3 gives the empirical formula for the minimum bending radius of the multilayer tube. 7.5.1.2 Determination of the minimum bending radius. Use the minimum bending radius given in Table 3 as the outer diameter of the mandrel. Bend the multilayer tube over the mandrel to form a coil. Fix the free end. The first loop of the multilayer tube forms a coil of two layers of the multilayer tube. 7.6 Resistance to zinc chloride 7.6.1 Specimens. Five multilayer tubes of length (1.2 × π) × minimum bending radius. 7.6.2 Test procedure. 7.6.2.2 Install the multilayer tube on the tube fittings. Follow the requirements of 7.3 to carry out the burst pressure test. 7.7 Impact performance at low-temperature 7.7.1 Specimen. Five straight tubes which have a minimum length of 200 mm. 7.7.3 Test procedure. 7.7.3.1 Place the specimen in a -40 °C low-temperature chamber for 4 h. During the test, place the multilayer tube on the support platform of the impact device as shown in Figure 4, to allow the impact head to fall freely. The impact test shall be completed within 5 s at 23 °C ± 2 °C after the specimen is removed from the low-temperature chamber. After the impact is completed, check whether multilayer tube has cracks. 7.10.2.3 Follow the requirements of 7.9.1 to carry out the test of yield stress/elongation at break in extrusion direction. 7.10.2.4 Follow the procedures of 7.11.2 to carry out the inter-layer cohesion test. 7.11 Inter-layer adhesion test 7.11.1 Initial layer adhesion test.

8 Inspection rules

8.1 Qualification documents and markings Products shall pass the inspection of the manufacturer and be accompanied by a product certificate before exit-factory. 8.2 Category of inspection The inspection is divided into exit-factory inspection and type inspection. 8.3 Exit-factory inspection 8.4 Type inspection 8.4.1 Several situations in which type inspection shall be carried out. In one of the following cases, the manufacturer shall carry out a type inspection. 8.4.2 Sampling. The multilayer tubes of the same specification which are continuously produced at the same production site, by the same raw material, equipment and process are considered as a batch. 8.4.3 The items of type inspection are all items as specified in clauses 5 and 6. 8.5 Determination of qualification Use the test method as specified in this standard to carry out inspection. Based on the test results and technical requirements, make quality determination against the product.

9 Markings and signs

9.1 Markings on multilayer tube The markings on the multilayer tube shall be clear and firm, which shall not impair the performance of the multilayer tube and the function of the connecting elements. The spacing between markings shall not exceed 300 mm. The information of the marking on the multilayer tube shall have at least the following. 9.2 Example QC/T 798 8 x 1 > PA6/EVOH/ PA12 < Company’s name or trademark 2006-04- 22 Others ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.