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JJF 1126-2004 PDF English

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JJF 1126-2004: Calibration Specification for Ultrasonic Thickness Instruments
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JJF 1126-2004: Calibration Specification for Ultrasonic Thickness Instruments

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NATIONAL METROLOGICAL VERIFICATION REGULATIONS Calibration Specification for Ultrasonic Thickness Instruments Issued on. SEPTEMBER 21, 2004 Implemented on. MARCH 21, 2005 Issued by. General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China This Specification was approved by General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China on September 21, 2004 and shall be implemented since March 21, 2005. Jurisdiction organization. National Geometry and Length Measurement Technical Committee Main drafting organizations. Tianjin Institute of Metrology Technology China Institute of Metrology Participating drafting organization. Times Group Corporation This Specification shall be interpreted by the jurisdiction organization. Calibration Specification for Ultrasonic Thickness Instruments Replacing JJG 403-1986 Main drafters of this Specification. Wang Xinhang (Tianjin Institute of Metrology Technology) Zhang Heng (China Institute of Metrology) Liu Jiali (Tianjin Institute of Metrology Technology) Participating drafters. Peng Xuelian (Times Group Corporation) Lu Ruijun (Tianjin Institute of Metrology Technology)

Table of Contents

1 Scope... 5 2 Normative references... 5 3 Overview... 5 4 Metrological characteristics... 7 5 Calibration conditions... 8 6 Calibration items and calibration methods... 9 7 Calibration result expression... 11 8 Recalibration time interval... 11 Annex A Calibration certificate content... 12 Annex B Technical requirements for standard thickness block... 13 Annex C Technical requirements for standard round tubes... 14 Annex D Uncertainty analysis on calibration results of indication error of ultrasonic thickness instruments... 15 Annex E Sound velocity and sound velocity ratio of various materials... 19 Calibration Specification for Ultrasonic Thickness Instruments

1 Scope

This Specification is applicable to the calibration of ultrasonic thickness instruments of which the resolution is 0.1mm and 0.01mm.

2 Normative references

This Specification referred to the following referenced documents. JJF 1001-1998, General Terms in Metrology and Their Definitions JJF 1059-1999, Evaluation and Expression of Uncertainty in Measurement GB/T 12064.1-1999, Nondestructive testing terms - Ultrasonic testing GB/T 11344-1989, Measuring thickness by ultrasonic pulse-echo contact method When using this Specification, it shall use the currently valid versions of the above references.

3 Overview

The ultrasonic thickness instruments are mainly used to measure the wall thickness of hulls, oil and gas pipelines, high-pressure vessels, boilers as well as the thickness of large area sheet. The material to be tested can be metal materials such as steel, or non-metal materials such as plastic and nylon. The principle is that the instrument emits ultrasonic waves through the probe and reflects back to the test head after reaching the bottom surface of the test piece. Use a counter to accurately measure the time that ultrasonic waves travel

4 Metrological characteristics

4.1 Repeatability See Table 1 for instrument resolution specifications and corresponding repeatability requirements. 4.2 Indication error See Table 1 for instrument resolution specifications and corresponding maximum allowable indication error. 4.3 Indication error of curved wall thickness measurement See Table 2 for the instrument resolution specification and corresponding maximum allowable indication error. 4.6 Indication stability See Table 3 for the instrument resolution specifications and corresponding indication stability requirements (the automatic shutdown type instrument does not conduct this calibration).

5 Calibration conditions

5.1 The calibration room temperature shall be 20°C±5°C. The relative humidity shall be less than 65%RH. 5.2 The standard thickness blocks and standard round tubes used for calibration instruments shall meet the technical requirements in Annex B and Annex C.

6 Calibration items and calibration methods

Before calibration, it is necessary to confirm that there are no defects in appearance and electromechanical functions that affect the calibration metrological characteristics. 6.1 Repeatability After the instrument is turned on, operate the sound speed adjustment key or the sound speed dial to adjust the sound speed to 5900m/s. Return to the state of the instrument measuring thickness. 6.2 Indication error Conduct calibration according to the procedures specified by the instrument. Measure the standard thickness blocks in Annex B one by one in the measuring range of the instrument. 6.3 Indication error of curved wall thickness measurement Conduct calibration according to the procedures specified by the instrument (do not recalibrate if the probe is not replaced). 6.4 Fine adjustment range for thickness calibration After the instrument calibration, keep the coupling state of the probe and thickness block unchanged. Continuously adjust the " " and " " keys of the instrument calibration (or rotate the fine adjustment knob for calibration thickness). The indication range of the instrument shall not be less than ± 1mm.

7 Calibration result expression

After the instrument is calibrated, issue a calibration certificate. The calibration certificate shall include at least the information contained in Annex A.

8 Recalibration time interval

The recommended recalibration time interval is 1 year. JJF 1126-2004 NATIONAL METROLOGICAL VERIFICATION REGULATIONS Calibration Specification for Ultrasonic Thickness Instruments Issued on. SEPTEMBER 21, 2004 Implemented on. MARCH 21, 2005 Issued by. General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China This Specification was approved by General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China on September 21, 2004 and shall be implemented since March 21, 2005. Jurisdiction organization. National Geometry and Length Measurement Technical Committee Main drafting organizations. Tianjin Institute of Metrology Technology China Institute of Metrology Participating drafting organization. Times Group Corporation This Specification shall be interpreted by the jurisdiction organization. Calibration Specification for Ultrasonic Thickness Instruments Replacing JJG 403-1986 Main drafters of this Specification. Wang Xinhang (Tianjin Institute of Metrology Technology) Zhang Heng (China Institute of Metrology) Liu Jiali (Tianjin Institute of Metrology Technology) Participating drafters. Peng Xuelian (Times Group Corporation) Lu Ruijun (Tianjin Institute of Metrology Technology)

Table of Contents

1 Scope... 5 2 Normative references... 5 3 Overview... 5 4 Metrological characteristics... 7 5 Calibration conditions... 8 6 Calibration items and calibration methods... 9 7 Calibration result expression... 11 8 Recalibration time interval... 11 Annex A Calibration certificate content... 12 Annex B Technical requirements for standard thickness block... 13 Annex C Technical requirements for standard round tubes... 14 Annex D Uncertainty analysis on calibration results of indication error of ultrasonic thickness instruments... 15 Annex E Sound velocity and sound velocity ratio of various materials... 19 Calibration Specification for Ultrasonic Thickness Instruments

1 Scope

This Specification is applicable to the calibration of ultrasonic thickness instruments of which the resolution is 0.1mm and 0.01mm.

2 Normative references

This Specification referred to the following referenced documents. JJF 1001-1998, General Terms in Metrology and Their Definitions JJF 1059-1999, Evaluation and Expression of Uncertainty in Measurement GB/T 12064.1-1999, Nondestructive testing terms - Ultrasonic testing GB/T 11344-1989, Measuring thickness by ultrasonic pulse-echo contact method When using this Specification, it shall use the currently valid versions of the above references.

3 Overview

The ultrasonic thickness instruments are mainly used to measure the wall thickness of hulls, oil and gas pipelines, high-pressure vessels, boilers as well as the thickness of large area sheet. The material to be tested can be metal materials such as steel, or non-metal materials such as plastic and nylon. The principle is that the instrument emits ultrasonic waves through the probe and reflects back to the test head after reaching the bottom surface of the test piece. Use a counter to accurately measure the time that ultrasonic waves travel

4 Metrological characteristics

4.1 Repeatability See Table 1 for instrument resolution specifications and corresponding repeatability requirements. 4.2 Indication error See Table 1 for instrument resolution specifications and corresponding maximum allowable indication error. 4.3 Indication error of curved wall thickness measurement See Table 2 for the instrument resolution specification and corresponding maximum allowable indication error. 4.6 Indication stability See Table 3 for the instrument resolution specifications and corresponding indication stability requirements (the automatic shutdown type instrument does not conduct this calibration).

5 Calibration conditions

5.1 The calibration room temperature shall be 20°C±5°C. The relative humidity shall be less than 65%RH. 5.2 The standard thickness blocks and standard round tubes used for calibration instruments shall meet the technical requirements in Annex B and Annex C.

6 Calibration items and calibration methods

Before calibration, it is necessary to confirm that there are no defects in appearance and electromechanical functions that affect the calibration metrological characteristics. 6.1 Repeatability After the instrument is turned on, operate the sound speed adjustment key or the sound speed dial to adjust the sound speed to 5900m/s. Return to the state of the instrument measuring thickness. 6.2 Indication error Conduct calibration according to the procedures specified by the instrument. Measure the standard thickness blocks in Annex B one by one in the measuring range of the instrument. 6.3 Indication error of curved wall thickness measurement Conduct calibration according to the procedures specified by the instrument (do not recalibrate if the probe is not replaced). 6.4 Fine adjustment range for thickness calibration After the instrument calibration, keep the coupling state of the probe and thickness block unchanged. Continuously adjust the " " and " " keys of the instrument calibration (or rotate the fine adjustment knob for calibration thickness). The indication range of the instrument shall not be less than ± 1mm.

7 Calibration result expression

After the instrument is calibrated, issue a calibration certificate. The calibration certificate shall include at least the information contained in Annex A.

8 Recalibration time interval

The recommended recalibration time interval is 1 year. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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