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GB/T 26779-2021 PDF English

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GB/T 26779-2021: Hydrogen fuel cell electric vehicle refueling receptacle
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GB/T 26779: Evolution and historical versions

Standard IDContents [version]USDSTEP2[PDF] deliveryName of Chinese StandardStatus
GB/T 26779-2021English215 Add to Cart 0-9 seconds. Auto-delivery Hydrogen fuel cell electric vehicle refueling receptacle Valid
GB/T 26779-2011English70 Add to Cart 0-9 seconds. Auto-delivery [Including Amendment 2018XG1] Fuel cell electric vehicles -- Refueling receptacle Obsolete

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GB/T 26779-2021: Hydrogen fuel cell electric vehicle refueling receptacle

---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/GBT26779-2021
GB NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 43.080.01 CCS T 47 Replacing GB/T 26779-2011 Hydrogen fuel cell electric vehicle refueling receptacle Issued on. MARCH 09, 2021 Implemented on. OCTOBER 01, 2021 Issued by. State Administration for Market Regulation; Standardization Administration of the People's Republic of China.

Table of Contents

Foreword... 3 1 Scope... 5 2 Normative references... 5 3 Terms and definitions... 5 4 Model... 5 5 Requirements... 6 5.1 General requirements... 6 5.2 Performance requirements... 6 6 Test methods... 8 6.1 General... 8 6.2 Appearance and size inspection... 8 6.3 Air tightness test... 8 6.4 Vibration resistance test... 8 6.5 Temperature resistance test... 9 6.6 Durability test... 9 6.7 Oxygen aging resistance test... 9 6.8 Ozone aging resistance test... 9 6.9 Compatibility test... 9 6.10 Hydrostatic pressure strength test... 10 6.11 Salt spray corrosion resistance test... 10 6.12 Temperature cycle resistance test... 10 6.13 Compatibility test... 10 7 Marks... 11 Annex A (normative) Receptacle structure type... 12 Annex B (informative) Antifreeze design of receptacle... 15

Foreword

This Standard was drafted in accordance with the rules given in GB/T 1.1-2009 “Directives for standardization - Part 1.Structure and drafting of standards”. This Standard replaces GB/T 26779-2011 “Fuel cell electric vehicles - Refueling receptacle”. Compared with GB/T 26779-2011, in addition to structural adjustments and editorial changes, the main technical changes are as follows. - added the ozone aging resistance test (see 5.2.6); - added the salt spray corrosion resistance test (see 5.2.9); - added the temperature cycle resistance test (see 5.2.10); - added the compatibility test (see 5.2.11); - added the 70MPa receptacle size (see Figure A.3); - added an informative appendix for the antifreeze design of receptacle (see Annex B); - modified the processing requirements of 35MPa receptacle (see Figure A.1, Figure A.2, Figure A.1 of Edition 2011 and Figure A.3 of No. 1 Amendment); - deleted the anti-static design (see 5.1.4 of Edition 2011); - deleted the hydrogen embrittlement requirements of materials (see 5.1.6 of Edition 2011); - deleted the chapter of inspection rules (see Chapter 7 of Edition 2011); - deleted the size design of 25MPa receptacle (see Figure A.1 of Edition 2011). Attention is drawn to the possibility that some of the elements of this Standard may be the subject of patent rights. The issuing authority shall not be held responsible for identifying any or all such patent rights. This Standard was proposed by Ministry of Industry and Information Technology of the People's Republic of China. This Standard shall be under the jurisdiction of National Technical Committee on Automobile of Standardization Administration of China (SAC/TC 114). The drafting organizations of this Standard. China Automotive Technology Research Center Co., Ltd., Shanghai Reshaping Energy Technology Co., Ltd., Tongji University, SAIC Maxus Automobile Co., Ltd., Chongqing Changan New Energy Automobile Technology Co., Ltd., Xiangyang Daan Automobile Testing Center Co., Ltd., Shanghai Shunhua New Energy System Co., Ltd., Shanghai Jie Hydrogen Technology Co., Ltd., Shanghai Motor Vehicle Testing and Certification Technology Research Center Co., Ltd., Zhejiang University, Beijing Yihuatong Technology Co., Ltd., Toyota Motor (China) Investment Co., Ltd. Main drafters of this Standard. Lan Hao, Wei Qinglong, Zhang Xiaodan, Hou Yongping, Hao Dong, Chen Guang, Zhou Yun, Gao Huiqiang, Hao Weijian, Yuan Changrong, He Yuntang, Ye Xuefeng, Wang Dan, Piao Shiwen, Gu Chengjie, Zhao Xiaoxiao, Chen Pei, Jiang Junling, Pei Fenglai, Pan Xiangmin, Zheng Jinyang, Hua Zhengli, Liu Ran, Zheng Baoqian, Xu Nuo. This Standard was issued in 2011 for the first time. This is the first revision. Hydrogen fuel cell electric vehicle refueling receptacle

1 Scope

This Standard specifies types, marks, requirements and test methods for hydrogen fuel cell electric vehicle refueling receptacle. This Standard is applicable to the hydrogen fuel cell electric vehicle refueling receptacle that uses compressed hydrogen as working medium, the rated filling pressure does not exceed 70MPa, the working temperature is -40°C~85°C.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB/T 1690-2010, Rubber, vulcanized or thermoplastic - Determination of the effect of liquids GB/T 10125, Corrosion tests in artificial atmospheres - Salt spray tests GB/T 24548, Fuel cell electric vehicles - Terminology

3 Terms and definitions

For the purposes of this document, the terms and definitions defined in GB/T 24548 as well as the followings apply. 3.1 receptacle a component assembly connected to the hydrogenation gun on the vehicle 3.2 nominal working pressure in the standard state, the designed rated filling pressure

4 Model

The receptacle model consists of the following four parts.

5 Requirements

5.1 General requirements 5.1.1 The interface type and size shall meet the requirements of Annex A. Designs such as chamfering, protective cover fixing groove, hexagonal shape that are easy to install are allowed. Such design shall not affect the normal engagement of the hydrogenation gun. 5.1.2 In order to solve the freezing problem of hydrogenation gun caused by hydrogen pre-cooling, refer to Annex B for the design of receptacle. 5.1.3 A check valve shall be included in the design of receptacle. 5.2 Performance requirements 5.2.1 Air tightness Carry out the air tightness test according to the method specified in 6.3.First use a leak detector to check. If no bubbles are generated within 1min, it is conforming. If bubbles occur, continue using the leak detector or other methods to measure. 5.2.2 Vibration resistance Carry out the vibration resistance test according to the method specified in 6.4. All connectors shall not be loose. Its air tightness shall meet the requirements of 5.2.1. 5.2.3 Temperature resistance Carry out the temperature resistance test according to the method specified in 6.5.There shall be no air bubbles. 5.2.4 Durability Modified serial number (in Arabic numerals, such as 01, 02); Matched basic size of receptacle and hydrogenation gun (such as 40/18); 5.2.5 Oxygen aging resistance For the seals in contact with hydrogen at the receptacle, carry out the oxygen aging test according to the method specified in 6.7. 5.2.6 Ozone aging resistance For the seals in contact with air at the receptacle, carry out the ozone aging resistance test according to the method specified in 6.8.There shall be no obvious deformation, deterioration, spots, cracks and so on. 5.2.7 Compatibility For the non-metal parts in contact with hydrogen at the receptacle, carry out the compatibility test according to the method specified in 6.9.Its volume expansion rate shall not be greater than 25%. 5.2.8 Hydrostatic strength The pressure-bearing parts of the receptacle shall be subjected to the hydrostatic strength test according to the method specified in 6.10.There shall be no cracks or permanent deformation. 5.2.9 Salt spray corrosion resistance Test according to the method specified in 6.11.The receptacle shall not show signs of corrosion or peeling off the protective layer. The receptacle shall meet the air tightness requirements specified in 5.2.1. 5.2.11 Compatibility Only the receptacle with a nominal working pressure of 70MPa needs to be tested for compatibility. Carry out the compatibility test according to the method specified in 6.13.After the test, there shall be no abnormal wear and shall meet the requirements for air tightness in 5.2.1.

6 Test methods

6.1 General Unless otherwise specified, the test shall be carried out under the followingm conditions. 6.2 Appearance and size inspection Use visual inspection for the appearance inspection of receptacle. Size measurement can be added if necessary. 6.3 Air tightness test When the check valve of the receptacle is closed, at the outlet end of receptacle, access with leak detection gas. Respectively test under two pressure states of 0.5MPa and 1.25 times the nominal working pressure. 6.4 Vibration resistance test Reliably fix the test piece on the vibration test bench. From 5Hz~60Hz, each integer frequency point needs to vibrate 8min, 448min in total. The amplitude is shown as Table 2. 6.5 Temperature resistance test The check valve of the receptacle is closed. Fill the outlet end of the receptacle with a leak detection gas whose pressure is the nominal working pressure. Put it in an incubator. The temperature rises from room temperature to 85°C±2°C. Keep the temperature for 8h. Immerse in 85°C water for 1min. Record whether there are bubbles. 6.6 Durability test The durability test is carried out according to the following steps. The total number of cycles is 15000. 6.7 Oxygen aging resistance test The seals in contact with hydrogen at the receptacle shall be placed in oxygen at a temperature of 70°C±2°C and a pressure of 2MPa for 96h. Observe the changing state. 6.8 Ozone aging resistance test The seals in contact with air at the receptacle shall be placed in the air at a temperature of 40°C±2°C and an ozone volume fraction of 5×10-7 for 120h. Observe the changing state. 6.9 Compatibility test After the non-metal parts in contact with hydrogen at the receptacle shall be immersed in hydrogen at the nominal working pressure and room temperature for 168h, from the decompression, within 5min, the volume change rate and mass change rate shall be measured according to 7.2 and 7.3 of GB/T 1690- 2010.The number of test sample is one. 6.10 Hydrostatic pressure strength test Seal the outlet end of the receptacle. Access with hydrostatic pressure of 3 times the nominal working pressure. The duration shall not be less than 1min. 6.11 Salt spray corrosion resistance test The temperature in the salt spray box shall be kept between 33°C~36°C. The receptacle is in horizontal support and exposed to the salt spray that is composed of 5% sodium chloride and 95% distilled water in accordance with GB/T 10125. 6.12 Temperature cycle resistance test After pressurizing to nominal working pressure, put the receptacle in a thermostat. The temperature shall rise from 15°C to 85°C within 0.5h. Keep it at this temperature for 2h. Then drop from 85°C to -40°C within 1h. Keep it at this temperature for 2h. 6.13 Compatibility test The compatibility test shall be carried out in accordance with the following steps.

7 Marks

There shall be obvious related marks including working pressure and hydrogen signs on the inside of the protective cover outside the receptacle, for example, "35MPa, hydrogen" "70MPa, hydrogen" "35MPa, H2" "70MPa, H2".

Annex A

(normative) Receptacle structure type Figure A.1~Figure A.3 specify the structure of the receptacle under different pressures. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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