GB/T 12361-2016 PDF English
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Standard ID | Contents [version] | USD | STEP2 | [PDF] delivery | Name of Chinese Standard | Status |
GB/T 12361-2016 | English | 125 |
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Steel Die Forgings - General Specification
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GB/T 12361-2003 | English | 439 |
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General specification of steel die forgings
| Obsolete |
GB/T 12361-1990 | English | 319 |
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General specification of steel die forgings
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GB/T 12361-2016: Steel Die Forgings - General Specification---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/GBT12361-2016
GB
NATIONAL STANDARD
ICS 77.140.85
J 32
Replacing GB/T 12361-2003
Steel Die Forgings – General Specification
Issued on. DECEMBER 13, 2016
Implemented on. JULY 1, 2017
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of the People's Republic of China;
Standardization Administration of the People's Republic of
China.
Table of Contents
Foreword... 3
1 Application Scope... 5
2 Normative References... 5
3 Terms and Definitions... 6
4 Classification of Forgings... 6
5 Specifications... 7
6 Test Methods... 9
7 Inspection Rules... 10
8 Marking, Quality Certification, Packaging and Transportation... 12
Annex A (Normative) Draft Angles and Fillet Radii of Forgings... 14
Foreword
This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.
This Standard replaces GB/T 12361-2003, General Specification of Steel Die Forgings.
Compared with GB/T 12361-2003, the major changes in addition to editorial
modifications are as follows.
-- “furnace (tank) number” is changed into “furnace number” (see 3.1; 3.1 of edition
2003);
-- “for the same production card” is deleted (3.3 of edition 2003);
-- standard GB/T 5216 for the steels selected for forgings is added (see 5.2.1);
-- “The steels selected shall be used in production only after they are qualified by
reinspection. The reinspection items shall be determined as specified in steel
inspection standards.” is changed into “Steels shall be re-inspected in
accordance with the inspection items determined by the supplier and the
purchaser.” (see 5.2.3; 5.2.3 of edition 2003);
-- “isothermal annealing” is changed into “isothermal normalizing”, and “controlled-
temperature cooling” is changed into “controlled cooling” [see 5.3.5.1 d), e);
5.3.5.1 d), e) of edition 2003];
-- “and when it is unable to take samples from forgings” is deleted (5.3.7.3);
-- “and when the supplier is able to satisfy” is deleted (5.4.1 of edition 2003);
-- “If the heat treatment furnace number and manufacture batch under the same
furnace number are required, the addition of the provisions such as strengthened
shot blasting may possibly be added” (5.4.2 of edition 2003);
-- “white patches” is deleted (7.4.1 of edition 2003);
-- “for the convenience of die manufacture, standard cutting tools are used” is
deleted (A.1.3 of edition 2003);
-- “But it is preferably not less than 3°” is deleted (A.1.4.1 of edition 2003).
This Standard was proposed by and shall be under the jurisdiction of the National
Technical Committee 74 on Forging and Pressing of Standardization Administration of
China (SAC/TC 74).
The drafting organizations of this Standard. Dongfeng Forging Co., Ltd., Beijing
Research Institute of Mechanical and Electrical Technology.
The main drafters of this Standard. Wu Yujian, Wu Tingsong, Wei Wei, Zhou Lin, Zhao
Yeqin, Chen Wenjing, Cheng Chenwen.
The previous editions of the standard replaced by this Standard are as follows.
-- GB/T 12361-1990; GB/T 12361-2003.
Steel Die Forgings – General Specification
1 Application Scope
This Standard specifies the classification, specifications, test methods, inspection rules,
marking, quality certification, packaging and transportation of steel die forgings
(hereinafter referred to as “forgings”).
This Standard applies to structural steel die forgings which are produced with forging-
press equipment such as forging hammer, hot die forging press, screw press and
horizontal forging machine. This Standard may also work as the reference for the
forgings of other steel types.
This Standard is the basis for product designer to determine the specifications of
forgings and the supplier and purchaser to sign technical agreements, as well as the
basis for the acceptance of forgings.
2 Normative References
The following referenced documents are indispensable for the application of this
document. For dated references, only the edition dated applies to this document. For
undated references, the latest edition of the referenced documents (including all
amendments) applies to this Standard.
GB/T 224, Determination of Depth of Decarburization of Steels
GB/T 226, Test Method for Macrostructure and Defect of Steel by Etching
GB/T 228.1, Metallic Materials – Tensile Testing – Part 1.Method of Test at Room
Temperature
GB/T 229, Metallic Materials – Charpy Pendulum Impact Test Method
GB/T 230 (all parts), Metallic Materials – Rockwell Hardness Test
GB/T 231 (all parts), Metallic Materials – Brinell Hardness Test
GB/T 321, Preferred Numbers – Series of Preferred Numbers
GB/T 699, Quality Carbon Structural steels
GB/T 700, Carbon Structural Steels
GB/T 2828 (all parts), Sampling Procedures for Inspection by Attributes
3 Terms and Definitions
For the purposes of this document, the following terms and definitions apply.
3.1
steel-smelting furnace number
The furnace number marked on steel products of a steel mill.
3.3
manufacture batch
A manufacture batch is all forgings which are produced continuously during the forging
process in accordance with the same process specifications.
4 Classification of Forgings
4.1 Forgings are classified in accordance with GB/T 12363.
4.2 The categories of forgings shall be indicated in the product drawings and forging
drawings. Those unindicated are of category IV.
5 Specifications
5.1 Basis for acceptance
The forging drawings, technical agreements and supply contracts which are signed by
the supplier and the purchaser work as the main basis for the inspection and
acceptance of finished products.
5.2 Raw materials
5.3 Quality of forgings
5.3.1 Structural elements of forgings
5.3.1.1 Die forging draft and its value shall be as specified in A.1.
5.3.1.2 Fillet radius and its value shall be as specified in A.2.
5.3.2 Dimensional tolerances, geometrical tolerances and other tolerances shall be
as specified in GB/T 12362.
5.3.3 Surface defects
5.3.4 Overburning of forgings
Overburning of any category of forgings is not allowed. Overburned forgings shall be
scrapped.
5.3.5 Heat treatment of forgings
5.3.5.1 The heat treatment deliver condition of forgings shall be indicated on forging
drawings, normally including.
5.3.5.2 The fluctuation range of the hardness values of forgings after the heat
treatment is as specified in Table 1.
5.3.6 Surface cleaning of forgings
The surface oxide skin of forgings shall be removed. The surface cleaning methods
include shot blasting, sand blasting and tumbling.
5.3.7 Quality test of forgings
5.3.7.1 The content of quality test of forgings normally includes geometrical
dimensions, surface defects and hardness.
5.3.7.2 In accordance with the requirements of the purchaser, mechanical property
test may be conducted for forgings.
5.4 Other requirements
5.4.1 Mass tolerances
Mass tolerances are normally not considered for forgings. When it is required by the
purchaser, mass tolerances can be adopted. Mass tolerances are usually not greater
than 8% of the calculated mass of forgings; the positive and negative deviation values
are usually distributed symmetrically.
6 Test Methods
6.1 All test methods of all test items shall be as specified in the standards listed in
Table 2.
6.2 The test location of all test items, the cutting direction and quantity of specimens
shall be as specified in special technical documents or forging drawings.
7 Inspection Rules
7.1 Inspection acceptance sequence
The inspection of finished forgings shall be conducted by the quality inspection
department of the supplier (manufacturer) in accordance with forging drawings,
technical agreements and relevant standards;
7.2 Inspection grouping
The inspection grouping of forgings is divided into two types; the selection shall be as
agreed on by the supplier and the purchaser.
7.3 Inspection item and quantity
The inspection items and quantity of all categories of forgings shall be as specified in
Table 3.
7.4 Evaluation criteria
When the first result of some test is a fail, the it shall be handled in accordance with
the following principles.
8 Marking, Quality Certification, Packaging and Transportation
8.1 Marking
8.1.1 The supplier shall provide marking at the designated position of forgings in
order to satisfy the requirements of the purchaser. When it is hard to fix clear marks
for small parts or special shape of parts, the supplier may add labels or coat
identification marks in delivery.
8.2 Quality certificates
Each batch of forgings shall be accompanied with quality certificates (cards) issued by
the quality inspection department. The certificates may include the following content.
8.3 Packaging and transportation
The methods for rust proofing, packaging and transportation shall be as specified in
technical requirements or quality contracts.
...... Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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