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NB/T 32004-2018 related PDF English

NB/T 32004-2018 (NB/T32004-2018, NBT 32004-2018, NBT32004-2018) & related versions
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NB/T 32004-2018: PDF in English (NBT 32004-2018)
NB/T 32004-2018 NB ENERGY INDUSTRY STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 29.120.01 K 46 Filing number: 64298-2018 Replacing NB/T 32004-2013 Technical specification of PV grid-connected inverter ISSUED ON: APRIL 03, 2018 IMPLEMENTED ON: JULY 01, 2018 Issued by: National Energy Administration Table of Contents Foreword ... 3  1 Scope ... 8  2 Normative references ... 8  3 Terms and definitions ... 11  4 Inverter type ... 22  5 Environmental and use requirements ... 23  6 Safety requirements ... 24  7 Basic functional requirements ... 45  8 Performance requirements ... 45  9 Protection requirements ... 62  10 Identification and documentation ... 65  11 Test method ... 70  12 Inspection rules ... 115  Appendix A (Normative) Symbols used on equipment identification ... 119  Appendix B (Normative) Humidity preconditioning ... 120  Appendix C (Informative) Measurement of inverter efficiency ... 121  References ... 128  Technical specification of PV grid-connected inverter 1 Scope This standard specifies the product types, technical requirements and test methods of photovoltaic grid-connected inverters used in photovoltaic (PV) power generation systems. This standard applies to photovoltaic grid-connected inverters connected to the PV source circuit whose voltage does not exceed 1500V DC and whose AC output voltage does not exceed 1000V. The preparatory photovoltaic inverter where the integrated step-up transformer is grid-connected to the grid of 35kV and below voltage level can refer to this standard. 2 Normative references The following documents are essential to the application of this document. For the dated documents, only the versions with the dates indicated are applicable to this document; for the undated documents, only the latest version (including all the amendments) are applicable to this standard. GB/T 2423.1-2008 Environmental testing - Part 2: Test methods - Tests A: Cold GB/T 2423.2-2008 Environmental testing - Part 2: Test methods - Tests B: Dry heat GB/T 2423.3-2016 Environmental testing - Part 2: Testing method - Test Cab: Damp heat, steady state GB/T 2423.4-2008 Environmental testing for electric and electronic products - Part 2: Test method - Test Db: Damp heat, cyclic ( 12h+12h cycle) GB/T 2423.10-2008 Environmental testing for electric and electronic products - Part 2: Tests methods - Test Fc: Vibration (sinusoidal) GB/T 2828.1-2012 Sampling procedures for inspection by attributes - Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection GB/T 3805 Extra-low voltage (ELV) - Limit values GB/T 16842-2016 Protection of persons and equipment by enclosures - Probe for verification GB 16895.3 Low-voltage electrical installations - Part 5-54: Selection and erection of electrical equipment - Earthing arrangements and protective conductors GB/T 16895.10-2010 Low-voltage electrical installations - Part 4-44: Protection for safety - Protection against voltage disturbances and electromagnetic disturbances GB 16895.21 Electrical installations of buildings - Part 4-41: Protection for safety - Protection against electric shock GB/T 16935.1-2008 Insulation coordination for equipment within low-voltage systems - Part 1: Principles requirements and tests GB/T 17626.2 Electromagnetic compatibility (EMC) - Testing and measurement techniques - Electrostatic discharge immunity test GB/T 17626.3 Electromagnetic compatibility- Testing and measurement techniques - Radiated radio-frequency, electromagnetic field immunity test GB/T 17626.4 Electromagnetic compatibility - testing and measurement techniques - Electrical fast transient/burst immunity test GB/T 17626.5 Electromagnetic compatibility - Testing and measurement techniques - Surge immunity test GB/T 17626.6 Electromagnetic compatibility - Testing and measurement techniques - Immunity to conducted disturbances induced by radio- frequency fields GB/T 17626.8 Electromagnetic compatibility (EMC) - Part 8: Testing and measurement techniques - Power frequency magnetic field immunity test GB/T 17626.11 Electromagnetic compatibility - Testing and measurement techniques - Voltage dips, short interruptions and voltage variations immunity tests GB/T 17626.12 Electromagnetic compatibility - Testing and measurement techniques - Ring wave immunity test GB/T 17626.18 Electromagnetic compatibility - Testing and measurement techniques - Damped oscillatory wave immunity test GB/T 17626.34 Electromagnetic compatibility - Testing and measurement techniques - Voltage dips, short interruptions and voltage variations 4 Inverter type 4.1 Classification by the number of output phases on the AC side According to the number of output phases on the AC side, it can be divided into: - Single-phase inverter; - Three-phase inverter. 4.2 Classification by installation environment According to the installation environment, it can be divided into: - Indoor Type I (with temperature adjustment device); - Indoor type II (without temperature adjustment device); - Outdoor type. 4.3 Classification by electrical isolation According to the electrical isolation, it can be divided into: - Isolated type; - Non-isolated type. 4.4 Classification by access voltage level According to the access voltage level, it can be divided into: - A type inverter. Refers to photovoltaic inverters used in photovoltaic power stations that are connected to the grid through voltage levels of 35 kV and above, or connected to the public grid through voltage levels of 10 kV and above; - Type B inverter. Refers to photovoltaic inverters used in photovoltaic power generation systems that are connected to the grid through a voltage level of 380 V and connected to the user side of the grid through a voltage level of 10 kV and below, including inverters used in residential environments and directly connected to residential low-voltage power supply network facilities. Note: In the electromagnetic compatibility test of the inverter connected to the grid via an independent power transformer, the type A limit is adopted. resistance to material aging caused by ultraviolet (UV) radiation; it needs to be evaluated for resistance to ultraviolet radiation or provide a third-party qualified test report. After the UV radiation test, the sample shall show no obvious signs of deterioration, including cracks or breaks. If the degradation of the component does not affect the protection it provides, the requirements of this clause can be ignored. 5.8 Pollution degree In order to facilitate the determination of electrical clearance and creepage distance, the environmental pollution levels are classified as follows: 1) Pollution level 1: No pollution or only dry non-conductive pollution. 2) Pollution level 2: Generally speaking, only non-conductive pollution occurs, but temporary conductive pollution caused by condensation must be taken into consideration. 3) Pollution level 3: Conductive pollution, or dry non-conductive pollution becomes conductive pollution due to condensation. 4) Pollution level 4: Persistent conductive pollution, such as pollution caused by conductive dust or rain and snow. Outdoor type and indoor type II inverters shall meet pollution level 3 environment; indoor type I inverters shall meet pollution level 2 environment. For special purposes and micro-environment, other pollution levels can be considered. If the inverter is scheduled to be used in a pollution level 4 environment, measures must be taken to reduce the pollution level of the micro- environment inside the inverter to levels 1, 2, 3. 6 Safety requirements 6.1 Temperature limit The temperature of the materials and components used in the equipment must not exceed the limits specified in Table 1 to Table 3. In general, if the inverter's related components or their surface temperature does not change more than 1 °C/h, it is considered that the inverter has reached a thermally stable state. Under full power conditions, the temperature rise test lasts for up to 7 hours (simulating one day's sun exposure), except that if a longer test can prove that it will produce greater danger. 1) The voltage of live parts is less than or equal to the specified safe voltage - It is accessible; 2) The voltage of live parts is greater than the specified safe voltage - It is not accessible, meanwhile there must be sufficient electrical clearance between the live parts. Note: The safety voltage limit is specified in accordance with the requirements of the standard GB/T 3805. b) The inverter adopts enclosure or shielding protection; it shall be inspected according to the method of 11.2.2.1, to prevent the dangerous live parts from being touched. 6.2.1.2.3 Maintenance personnel contact area When the enclosure needs to be opened during installation or maintenance, meanwhile the inverter needs to be energized, protection against contact shall be provided for live parts with a voltage greater than the specified safe voltage that may be unintentionally touched during the maintenance process. The protection requirements shall be inspected according to the method of 11.2.2.1. 6.2.1.3 Insulation protection of live parts Insulation shall be determined according to the impulse voltage, temporary overvoltage or working voltage of the inverter; the most severe condition shall be selected according to the requirements of 6.2.3. Without the use of tools, the insulation protection shall not be removed. 6.2.2 Requirements for indirect contact protection 6.2.2.1 General requirements a) In the case where the insulation between the contactable conductor and the live parts of the inverter fails, in order to prevent contact with the current that has the risk of electric shock, protection of indirect contact is required. There are generally 2 ways of indirect contact protection: Protective class I: Basic insulation and protective grounding; Protective class II: Double insulation or reinforced insulation. b) If the indirect contact protection depends on the installation method, the installation manual shall clearly indicate the relevant hazards and specify the installation method in detail. c) Circuits that use insulation for indirect protection shall meet the requirements of 6.2.3. external protective grounding conductor shall use a separate connection method and cannot be used as a mechanical component for other connections. Short-circuit protection devices such as fuses shall not be installed in the grounding loop. The connection of the protective conductor shall be marked with the seventh symbol in Appendix A; the protective grounding cable shall be in alternative yellow and green colors. 6.2.2.2.5 Contact current In order to maintain safety when the protective grounding conductor is damaged or disconnected, for the inverter connected through the plug, the measured contact current shall not exceed 3.5mA a.c. or 10mA d.c.; for all other inverters, if the contact current exceeds 3.5mA a.c. or 10mA d.c., one or more of the following protective measures shall be adopted and the 15th warning sign of Appendix A shall be marked: 1) Use a fixed connection and the cross-sectional area of the protective grounding conductor is at least 10 mm2 (copper) or 16 mm2 (aluminum); 2) Adopt a fixed connection and automatically disconnect the power supply when the protective grounding conductor is interrupted; 3) Use the industrial connector specified in GB/T 11918.1 for connection; meanwhile the minimum cross-sectional area of the protective grounding conductor in the multi-conductor cable is 2.5 mm2. 6.2.3 Insulation coordination 6.2.3.1 Insulation voltage The impulse withstand voltage and temporary overvoltage are specified in Table 5 according to the circuit system voltage and overvoltage level. The overvoltage category shall be judged according to the description of clause 443 in GB/T 16895.10-2010. Under normal circumstances, the overvoltage level of the grid power circuit is considered to be level III, whilst the overvoltage level of the PV circuit that is galvanically isolated from the grid power circuit is set to level II; for inverters that do not have galvanic isolation between the grid power circuit and the PV circuit, determine the pulse withstand voltage according to the overvoltage level of the grid power circuit, compare it with the pulse withstand voltage of the PV circuit, select the larger one as the pulse withstand voltage of the combined circuit of the PV circuit and the grid power circuit. For other circuits, make judgement according to the following requirements of the capacitor after the inverter is powered off. If the discharge time of the capacitor cannot be accurately calculated, it shall be measured. 6.4 Mechanical protection requirements 6.4.1 General requirements Operating the inverter under normal use conditions and any fault conditions shall not cause mechanical hazards. The edges, protrusions, corners, holes, shields, handles and other parts that can be touched by the operator must be smooth and free of burrs; meanwhile it shall not cause injury during normal use. 6.4.2 Requirements for moving parts The moving parts of the inverter (such as the cooling fan, etc.) shall not cause injury to the operator's body; the dangerous moving parts of the equipment shall provide adequate protection measures. During routine maintenance, if the operator is inevitably required to touch dangerous moving parts due to technical reasons, such as adjusting the moving parts, the inverter must provide all the following precautions before allowing the operator to touch: a) It can be accessed only with the help of tools; b) The instruction manual shall state that: the operator must be trained to be allowed to perform dangerous operations; c) The cover or parts that can be disassembled to reach the dangerous part must have warning signs, to prevent accidental contact by untrained operators; d) There is no automatic reset thermal circuit breaker, overcurrent protection device or automatic timing start device, etc. For inverters that have not taken the above precautions, the test finger shall not touch the dangerous moving parts from any direction with insignificant force. For the hole to prevent the test finger from entering, it is necessary to further use a straight test finger without joints and apply a 30N force to test. If such a test finger can enter the hole, a new test finger shall be used for the test; if necessary, the test finger shall be pushed into the hole with a force of 30N. 6.4.3 Stability If the inverter is not fixed to the building component, it must have physical stability during normal use. After the operator opens the door or drawer of the inverter, the inverter itself needs to be able to maintain stability. If not, the than the conductor cross-section as specified in the temperature rise test of 11.2.1. The conductors that can be used for the terminal shall be of the same type (hard wire or flexible wire, single-core wire or multi-strand wire). 6.4.6.3 Design of terminal blocks The terminal shall be designed so that it can clamp the wire between the metal surfaces with sufficient contact pressure without damaging the wire. The design or configuration of the wiring terminal shall ensure that the wire does not slip off when the screw or nut holding the wire is tightened. Terminals shall be equipped with appropriate accessories for fixing the wires (such as nuts and washers). The terminal shall be fixed so that the accessories holding the wire are tightened or loosened, - The terminal itself will not loosen; - The internal wiring does not bear stress; - The clearance and creepage distance will not be reduced to less than the specified values in 6.2.3.3 and 6.2.3.4. 6.5 Fire hazard protection 6.5.1 General requirements Inside the inverter and outside the inverter, use appropriate materials and components and use the appropriate structures, in order to reduce the risk of ignition and flame spread. - Method 1: Select and use components, wiring and materials that can reduce the risk of ignition and the possibility of flame spread; use a fireproof enclosure if necessary. Note: For inverters with a large number of components, method 1 is recommended. - Method 2: All simulation tests will not cause components to ignite, or bring the temperature to the ignition point, or cause other signs of fire hazard. Therefore, this type of inverter or part of the inverter does not require a fireproof enclosure. Note: For inverters with a relatively small number of components, method 2 is recommended. 6.5.2 Flammability requirements of materials b) For non-isolated inverters or inverters that are isolated but their leakage current does not meet the requirements, faults shall be indicated and their access to the grid shall be restricted. At this time, it is allowed to continue to monitor the insulation resistance of the square array; when the insulation resistance meets the above requirements, it is allowed to stop the alarm and also allow to connect to the grid. 6.7.1.2 Inverters requiring functional grounding If an inverter with an integrated resistor is needed to realize the functional grounding of the photovoltaic array, the inverter shall meet the requirements of a) and c), or b) and c) of this clause. a) Including the preset resistance for functional grounding, the total grounding resistance shall not be less than R=Umaxpv/30mA. The expected insulation resistance value can be calculated based on the insulation resistance of 40MΩ per square meter of the square array when the area of the connected photovoltaic array is known. It can also be calculated based on the rated power of the inverter and the efficiency of the worst photovoltaic array to which the inverter can be connected. b) If the resistance is less than that specified in a), then the inverter shall be able to provide a method to monitor the current through the resistor and any parallel network line (such as the test line) during operation. If the response time of the sudden current exceeds the limit in Table 14, the resistor shall be disconnected or use other methods to limit current. If it is a non-isolated inverter, or an inverter that is isolated but cannot meet the minimum leakage current requirements, it must be disconnected from the grid. c) Before normal operation, the inverter must be able to test the grounding resistance. 6.7.2 Testing of array residual current 6.7.2.1 General requirements a) Ungrounded photovoltaic arrays working above the safe voltage level may cause electric shock hazards. The inverter is not isolated, or although it has isolation measures but cannot guarantee that the contact current is within a reasonable range, if the user touches the live part of the array and the ground at the same time, the connection between the grid and the ground (such as the grounded neutral line) will provide a loop for the contact current, thereby creating a risk of electric shock. This hazard can be eliminated by the protection method described in 6.7.2.4, or the contact measured continuous maximum input current or power shall not exceed 110% of the nominal maximum input value; the measured inverter working voltage range shall not exceed the value declared by the manufacturer plus the voltage control accuracy declared by the manufacturer. 8.1.2 Output requirements When the inverter is working within the normal input and output operating voltage range, the continuous output current of the inverter shall not exceed 110% of the nominal maximum continuous output current. At this time, the over- current protection device and the over-temperature protection device shall not act. When the inverter is working within the normal input and output working voltage range, it can continuously output the nominal rated power, meanwhile it shall not exceed 110% of the nominal rated output power. At this time, the over- current protection and over-temperature protection devices shall not operate. 8.2 Efficiency requirements For the inverter, the efficiency of its energy conversion is determined by dynamic MPPT efficiency, static MPPT efficiency and conversion efficiency. The maximum conversion efficiency ηmax and the average weighted total efficiency ηt,c of the inverter shall not be lower than the requirements in Table 15. It is required that the dynamic MPPT efficiency calculated by the test shall not be less than 90%. Among them, the average weighted total efficiency is the average weighted efficiency of static MPPT efficiency and conversion efficiency under different voltages calculated according to the efficiency weighting coefficients of typical solar resource areas in China. The conversion efficiency includes all auxiliary power and control power losses. For inverters with external independent dedicated isolation transformers, they may be assessed according to the conversion efficiency limits of non-isolated inverters without transformers; they can also be assessed according to the conversion efficiency limits of isolated inverters with isolation transformers. The loss includes loss of the isolation transformer. The conversion efficiency limit of the preparatory photovoltaic grid-connected inverter device can refer to the limit of the isolated inverter, which needs to include the loss of the isolation transformer. Pout - Total active power output of the inverter; Qout - The total reactive power output of the inverter. 8.3.1.3 Three-phase current unbalance When the inverter is in normal operation, the negative sequence three-phase current unbalance degree shall not exceed 2%; it shall not exceed 4% in a short time. 8.3.1.4 DC component When the inverter is operating normally, the DC current component fed to the grid shall not exceed 0.5% of its output current rating. 8.3.2 Active power control 8.3.2.1 Change rate control The active power change rate of the inverter during normal operation shall not exceed ±10% PN/min, including when the inverter is started and stopped, the actual active power change rate caused by the decrease in solar irradiance as allowed to occur during the operation of the photovoltaic power station exceeds the limit. Class A inverters shall be able to set the rate of change of active power when starting and stopping, the active power control error shall not exceed ±5% PN when starting and stopping; the maximum peak current output on the AC side during starting and stopping shall not exceed 1.1 times the rated AC peak current value. Class B inverters can be implemented by reference, but do not need to have the function of start-stop change rate control. 8.3.2.2 Setpoint control Class A inverters shall have the ability to continuously and smoothly adjust active power; be able to accept commands from the power control system to adjust the active power output value. The control error shall not be greater than ±1% PN; the response time shall not be greater than 1s. Class B inverters shall be implemented by reference. 8.3.2.3 Over-frequency derating control Class A inverter should have over-frequency derating control function. When the system frequency deviation is greater than +0.03Hz (allowable error range: ±0.01Hz) and the inverter's active power output is greater than 10% PN, the inverter shall be able to adjust the active output; the active power adjustment curve is as shown in Figure 2. The specific requirements are as follows: are correctly connected, the inverter shall be able to work normally. 9.3.2 AC phase loss protection When the AC output phase of the inverter is missing, the inverter will automatically protect and stop working. The inverter shall be able to operate normally after correct connection. 9.4 DC input overload protection 9.4.1 If the inverter's input terminal does not have the power limiting function, protection is required when the inverter's input power exceeds 1.1 times the nominal maximum DC input power. 9.4.2 If the inverter's input terminal has a power limiting function, when the output power of the photovoltaic array exceeds the maximum DC input power allowed by the inverter, the inverter shall automatically limit the current and work at the maximum AC output power allowed. 9.5 Output short circuit protection When the inverter is turned on or running, if a short circuit on the output side is detected, the inverter shall be able to automatically protect. It is required that there is no electric shock hazard in the accessible conductive parts, meanwhile the parts with electric hazard and mechanical hazard shall not be touched. If the recorded short-circuit current exceeds the maximum rated current of the circuit, the measured maximum short-circuit current must be written in the installation manual. 9.6 Reverse discharge protection When the DC side voltage of the inverter is lower than the allowable working range or is in the shutdown state, there shall be no reverse current flowing out of the inverter DC side. 9.7 Anti-islanding protection Class B inverters shall have the ability to quickly monitor islanding and immediately disconnect from the grid. The anti-islanding protection action time shall be no more than 2s, meanwhile a warning signal shall be sent at the same time. The islanding protection shall also be coordinated with the grid-side line protection. 9.8 Restoration of grid connection After the Class B inverter trips due to abnormal voltage or frequency, when the voltage and frequency return to normal, the photovoltaic inverter shall be 30 years. The compliance of this clause is verified by inspection. 10.1.2 Rated parameters Unless there are special requirements in other parts of this standard, the following applicable parameters shall be marked on the inverter: - Input voltage range, maximum input voltage, voltage type, maximum input current, maximum DC short-circuit current; - Output voltage level, voltage type, frequency, maximum continuous output current, rated output power; - IP protection degree, protection level. Compliance with this clause is verified by inspection. 10.2 Documentation 10.2.1 General requirements 10.2.1.1 The document needs to explain the safe operation and installation of the inverter; if necessary, it can also give instructions on the maintenance of the inverter and the following content: 1) Explain the markings on the inverter, including the symbols used. 2) The location and function of the terminals and the controller. 3) All parameters and specifications related to the installation and operation of the inverter, including the following environmental parameters, as well as...... ......

BASIC DATA
Standard ID NB/T 32004-2018 (NB/T32004-2018)
Description (Translated English) Technical specification of PV grid-connected inverter
Sector / Industry Energy Industry Standard (Recommended)
Classification of Chinese Standard K46
Classification of International Standard 29.120.01
Word Count Estimation 84,814
Date of Issue 2018-04-03
Date of Implementation 2018-07-01
Older Standard (superseded by this standard) NB/T 32004-2013
Quoted Standard GB/T 2423.1-2008; GB/T 2423.2-2008; GB/T 2423.3-2016; GB/T 2423.4-2008; GB/T 2423.10-2008; GB/T 2828.1-2012; GB/T 3805; GB/T 4207; GB/T 4208; GB 4824; GB/T 5169.10; GB/T 5169.11; GB/T 5169.17; GB/T 5465.2-2008; GB 7251.1-2013; GB/T 11918.1; GB/T 12113-200
Drafting Organization Shanghai Electrical Equipment Testing Co., Ltd.
Administrative Organization China Electrical Equipment Industry Association
Regulation (derived from) National Energy Administration Announcement No. 4 of 2018
Summary This standard specifies the product types, technical requirements and test methods for photovoltaic grid-connected inverters used in photovoltaic (PV) power generation systems. This standard is applicable to photovoltaic grid-connected inverters connected to the PV source circuit voltage not exceeding 1500V DC and AC output voltage not exceeding 1000V. Pre-installed PV grid-connected inverters with integrated step-up transformers connected to the grid of 35kV and below can be implemented.