|
US$559.00 · In stock Delivery: <= 5 days. True-PDF full-copy in English will be manually translated and delivered via email. HJ 2057-2018: Technical specification for wastewater treatment of lead smelting Status: Valid
| Standard ID | Contents [version] | USD | STEP2 | [PDF] delivered in | Standard Title (Description) | Status | PDF |
| HJ 2057-2018 | English | 559 |
Add to Cart
|
5 days [Need to translate]
|
Technical specification for wastewater treatment of lead smelting
| Valid |
HJ 2057-2018
|
Standard similar to HJ 2057-2018 HJ 2058 HJ 2059 HJ 2056
Basic data | Standard ID | HJ 2057-2018 (HJ2057-2018) | | Description (Translated English) | Technical specification for wastewater treatment of lead smelting | | Sector / Industry | Environmental Protection Industry Standard | | Classification of Chinese Standard | HJ | | Word Count Estimation | 23,250 | | Date of Issue | 2018-08-13 | | Date of Implementation | 2018-09-01 | | Regulation (derived from) | Ministry of Ecology and Environment Announcement No. 30 of 2018 | | Issuing agency(ies) | Ministry of Ecology and Environment |
HJ 2057-2018: Technical specification for wastewater treatment of lead smelting---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Technical specification for wastewater treatment of lead smelting
National Environmental Protection Standard of the People's Republic
Technical specification for lead smelting wastewater treatment engineering
The text shall prevail. )
Published on.2018-08-13
2018-09-01 Implementation
Ministry of Ecology and Environment released
Content
Foreword.I
1 Scope..1
2 Normative references..1
3 Terms and Definitions.3
4 Contaminants and pollution loads.3
5 General requirements..5
6 Process Design..6
7 Main process equipment and materials.14
8 Detection and process control 15
9 Major auxiliary projects.16
10 Labor Safety and Occupational Health..17
11 Construction and acceptance 18
12 Operation and maintenance 19
Foreword
In order to implement the Law of the People's Republic of China on Environmental Protection Law and the Law of the People's Republic of China on the Prevention and Control of Water Pollution,
Prevent and control environmental pollution, improve the quality of ecological environment, standardize the construction and operation management of lead smelting wastewater treatment projects, and develop this standard
quasi.
This standard specifies the technical requirements for the design, construction, acceptance, operation and maintenance of lead smelting wastewater treatment projects.
This standard is a guiding standard.
This standard is the first release.
This standard was formulated by the Ministry of Ecology and Environment.
This standard is mainly drafted by. Beijing Mining and Metallurgy Technology Group Co., Ltd., Central South University.
This standard is approved by the Ministry of Ecology and Environment on August 13,.2018.
This standard has been implemented since September 1,.2018.
This standard is explained by the Ministry of Ecology and Environment.
Technical specification for lead smelting wastewater treatment engineering
1 Scope of application
This standard specifies the technical requirements for the design, construction, acceptance, operation and maintenance of lead smelting wastewater treatment projects.
This standard is applicable to the construction and operation management of lead smelting wastewater treatment project, and can be used as the environmental impact of lead smelting construction project.
Technical basis for evaluation, environmental protection facility design, construction, acceptance and operation management.
This standard does not apply to recycled lead smelting.
2 Normative references
The contents of this standard refer to the terms in the following documents. Valid versions of undated references, including modifications
Single) applies to this standard.
GB 5085.1 Identification of hazardous wastes Corrosion identification
GB 5085.3 Identification criteria for hazardous wastes
GB 5086.1 Solid waste leaching toxicity leaching method
GB 12348 industrial enterprise boundary noise standard
GB 18597 Hazardous Waste Storage Pollution Control Standard
GB 18598 Hazardous Waste Landfill Pollution Control Standard
GB 18599 General industrial solid waste storage and disposal site pollution control standards
GB/T 22580 Special environmental conditions Technical requirements for plateau electrical equipment Low-voltage switchgear and control equipment
GB 25466 Lead and zinc industrial pollutant discharge standards
GB 50009 Building Structure Load Specification
GB 50013 Outdoor Water Supply Design Code
GB 50014 Outdoor Drainage Design Code
GB 50015 Building Water Supply and Drainage Design Code
GB 50016 Building Design Fire Code
GB 50019 Industrial building heating ventilation and air conditioning design specification
GB 50034 Architectural Lighting Design Standard
GB 50052 design specification for power distribution system
GB 50053 20KV and below substation design specifications
GB 50054 Low Voltage Distribution Design Specification
GB 50057 lightning protection design code for buildings
GB 50059 35kV~110kV substation design specification
GB/T 50087 industrial enterprise noise control design specification
GB 50093 automation instrument engineering construction and quality acceptance specification
GB 50141 Water supply and drainage structure engineering construction and acceptance specification
GB 50168 Electrical installation engineering cable line construction and acceptance specifications
GB 50169 Electrical installation engineering grounding device construction and acceptance specifications
GB 50187 General Plan for Design of Industrial Enterprises
GB 50189 Public Building Energy Efficiency Design Standard
GB 50191 seismic design code for structures
GB 50194 Safety requirements for power supply at construction site
GB 50204 Concrete Structure Engineering Construction Quality Acceptance Specification
General specification for construction and acceptance of GB 50231 mechanical equipment installation engineering
GB 50236 Field equipment, industrial pipeline welding engineering construction specifications
GB 50243 Ventilation and air conditioning engineering construction quality acceptance specification
GB 50254 Electrical installation engineering Low-voltage electrical installation and acceptance specifications
GB 50257 Electrical installation engineering explosion and fire hazard environment electrical installation construction and acceptance specifications
GB 50268 Water supply and drainage pipeline engineering construction and acceptance specifications
GB 50275 Fan, compressor, pump installation engineering construction and acceptance specifications
GB 50334 Urban Wastewater Treatment Plant Project Quality Acceptance Specification
GB 50988 Non-ferrous metal industry environmental protection engineering design specification
GB J 22 Factory Mine Road Design Code
GB J 50141 Code for construction and acceptance of water supply and drainage structures
GBZ 1 industrial enterprise design hygiene standard
GBZ 2.1 Occupational exposure limits for hazardous factors in industrial locations, Part 1. Chemically harmful factors
GBZ 2.2 Occupational exposure limits for hazardous factors in industrial sites, Part 2. Physical factors
CJJ 60 Urban Wastewater Treatment Plant Operation, Maintenance and Safety Technical Regulations
HJ/T 92 Water Pollutant Total Monitoring Technical Specification
HJ/T 212 pollution source online automatic monitoring (monitoring) system data transmission standard
HJ/T 353 water pollution source online monitoring system installation technical specification
HJ/T 354 water pollution source online monitoring system acceptance technical specification
Technical specification for operation and maintenance of HJ/T 355 wastewater online monitoring system
HJ 557 Solid Waste Leaching Toxicity Leaching Method Horizontal Oscillation
HJ .2008 sewage filtration treatment engineering technical specification
“Measures for Completion and Acceptance of Construction Projects (Engineering)” (Project Construction [1990] No. 1215)
Measures for the Administration of Environmental Protection Completion Acceptance of Construction Projects (Order No. 13 of the State Environmental Protection Administration)
Interim Measures for the Check and Acceptance of Environmental Protection for Construction Projects (Guohuan Environmental Impact Assessment [2017] No. 4)
Technical Requirements for Standardized Remediation of Sewage Discharges (Trial) (Huan Jian [1996] No. 470)
Measures for the Administration of Hazardous Waste Transfer Joint Orders (Order No. 5 of the State Environmental Protection Administration)
3 Terms and definitions
The following terms and definitions apply to this standard.
3.1 waste acid waste acid
Refers to heavy metal ions such as suspended solids, lead, arsenic, etc. produced during the acid washing and purification process of lead smelting flue gas.
A dilute sulfuric acid solution of contaminants such as impurities.
3.2 Acidic wastewater containing heavy metals
Waste water containing heavy metal ions, acids, suspended solids and other pollutants produced during the lead smelting process.
3.3 lead smelting wastewater lead smelting wastewater
Refers to the various contaminated production wastewater generated during the lead smelting production process.
4 Contaminants and pollution loads
4.1 Wastewater source and classification
4.1.1 Waste acid
The waste acid is mainly produced in the acid purification section. The main pollutants are suspended solids, heavy metal ions, fluoride and other harmful substances.
Impurities.
4.1.2 Acidic wastewater containing heavy metals
Acidic wastewater containing heavy metals is mainly produced in the acid purification section, electric defogging, slag, wet dust collection, wet process,
Ground rinsing, laboratory, and slag reservoir percolation, etc., the main pollutants are heavy metal ions, acids, suspended solids and so on.
4.1.3 Initial rain
The initial rainwater is mainly smoke (ash) dust enriched in the surface, roof and equipment of the plant during the lead smelting process.
The initial runoff from the formation of rainwater, the main pollutants are pH, suspended matter, heavy metal ions and so on.
4.1.4 General production wastewater
General production wastewater is mainly produced in boilers, chemical water treatment stations, public and auxiliary supporting production processes, and indirect circulating cooling.
But the system. The main pollutants are salt, suspended solids, oil, alkali and acid.
The sources and classification of lead smelting wastewater are shown in Table 1.
Table 1 Source and classification of lead smelting wastewater
Wastewater species source major pollutants
1 Waste water from waste acid acid flue gas washing
Suspended matter, heavy metal ions,
Fluoride and other harmful impurities
2 Waste water suspended, heavy metal ions, generated by electric defogging and washing in heavy metal acid purification section
Acid wastewater, defogging, washing acid, etc.
Slag
Melting in fire smelting
Melting slag for water quenching
Waste water
Suspended matter, heavy metal ions, etc.
Wet dust collection
Wet dust collection and defogging open circuit
Waste water
Suspended matter, heavy metal ions, etc.
Wet workshop
During the wet smelting process
Raw wastewater
Suspended matter, heavy metal ions,
Salt, etc.
Ground flush
For equipment, flooring, filter materials, etc.
Waste water produced by flushing, package
Including electrolysis or other wet processes
Owing to leakage during operation
Waste liquid
Suspended matter, heavy metal ions,
Acid
Heavy metal ions in wastewater produced by laboratory analysis and assay
Harmful slag reservoir percolation
Waste residue storage, storage yard, landfill
Leachate
Suspended matter, heavy metal ions,
Acid
3 Initial rainwater in the contaminated area of the initial rainwater smelting plant area
Suspended matter, heavy metal ions,
Acid
General production
Waste water
Boiler, chemical water treatment
Chemical water treatment station discharge
Raw wastewater
Salt, alkali, acid, etc.
Production of public auxiliary equipment
Process
Machine repair workshop, air compressor station, blast
Waste water from the engine room
Suspended matter, oil, etc.
Indirect circulation cooling system
Cooling smelting furnace, fan, pump
Waste water from equipment
4.2 Wastewater volume
4.2.1 The amount of wastewater generated by existing enterprises is determined through actual measurement. The amount of wastewater generated by newly-built enterprises can be based on product variety, production process,
The analogy of production scale, work system and management level can also be determined according to material balance and water balance.
4.2.2 The amount of lead smelting wastewater can also be referred to the following data. the amount of lead acid produced per ton of lead is 0.1~0.6t, and the lead per ton contains heavy gold.
The amount of acid wastewater generated is 8~17t.
4.2.3 The initial rainwater collection should be carried out in accordance with GB 50988.
4.3 Wastewater quality
4.3.1 Waste acid, heavy metal acid wastewater and initial rainwater pollutants and concentrations determined by actual measurement, new enterprises
Companies that can be compared to raw materials, production processes, equipment levels, and management levels can also be based on material balance and water balance.
determine.
4.3.2 When there is no actual or analog data, the main pollutant components and concentration range of waste acid and heavy metal acid wastewater can be referred to
Table 2, Table 3.
Table 2 Main pollutant components and concentration of waste acid (unit. mg/L, sulfuric acid unit. %)
Total lead total cadmium total arsenic total mercury fluoride sulfuric acid
Content 20~500 20~300 100~3200 1~10 100~1000 1~10
Table 3 Main pollutants and concentrations of heavy metal acid wastewater (unit. mg/L, except pH)
Ingredients total cadmium total arsenic total lead total zinc total mercury fluoride sulfuric acid pH SS
Content 5~50 10~50 5~50 10~100 0.01~1 10~50 500~1500 ≤6 100~2000
5 General requirements
5.1 General provisions
5.1.1 Construction and operation management of lead smelting enterprises shall comply with relevant national and local laws and regulations, industrial policies, planning and other management.
Requirements, and actively promote clean production, improve resource and energy utilization.
5.1.2 Construction of lead smelting enterprises involves the production of heavy metals and other toxic and hazardous substances, storage tanks and pipelines, or construction of sewage
Facilities with treatment risks such as treatment pools and emergency pools shall be designed in accordance with the requirements of relevant national standards and regulations.
Construction and installation of anti-corrosion, leak-proof facilities and leak monitoring devices to prevent contamination of soil and groundwater.
5.1.3 The lead smelting wastewater treatment project shall comply with the requirements of the environmental impact assessment document, and be designed and applied simultaneously with the main project.
Work and use at the same time.
5.1.4 The construction scale and process configuration of the lead smelting wastewater treatment project should be coordinated with the production system of the enterprise, and the park where the enterprise is located
The planning of the district and the local drainage plan are in line with each other, and the construction project of the phased construction should meet the requirements of the overall planning of the enterprise.
5.1.5 Lead smelting wastewater discharge should meet the requirements of GB 25466 and local discharge standards, and meet the environmental impact assessment approval documents.
The provisions, and meet the requirements of total pollutant control and discharge permit management, should be satisfied with the production water after treatment and reuse
Water quality requirements.
5.1.6 Lead smelting wastewater treatment project should adopt secondary pollution prevention measures to prevent waste gas and waste generated in wastewater treatment process
Water and waste slag pollute the environment.
5.1.7 Lead smelting wastewater treatment projects shall adopt measures such as noise prevention and earthquake resistance during construction and operation. Treatment facility, construction (construction)
Buildings and the like shall take anti-corrosion according to the nature of the contact medium, especially the facilities and structures (structures) that are exposed to waste acid and wastewater.
Anti-leakage, anti-seepage and other measures, anti-seepage should meet the requirements of GB 50988.
5.1.8 Lead smelting wastewater treatment project shall be equipped with accident emergency prevention facilities, and shall be set at the site that may be contaminated by heavy metals.
Rainwater collection pool.
5.1.9 The standardized sewage outfall should be set according to the Technical Requirements for Standardization and Remediation of Sewage Discharges (Trial) (Environmental Supervision [1996] No. 470).
Install metering and automatic monitoring systems and meet HJ/T 353, HJ/T 354, HJ/T 355 and HJ/T 212 requirements.
5.2 Source Control
5.2.1 Lead smelting enterprises should promote clean production, improve water recycling rate and price through source control and process management.
The recovery rate of metal reduces the amount of wastewater generated.
5.2.2 The wastewater generated by the lead smelting enterprises shall be collected and classified, and the sewage shall be diverted and diverted.
5.2.3 Waste acid and heavy metal acid wastewater should be reused after treatment.
5.2.4 The slag is treated with treated wastewater and recycled.
5.3 Project scale
5.3.1 The scale of wastewater treatment should be 1.2~1.5 times of the amount of wastewater generated, and should meet the requirements of production fluctuations to meet the overall enterprise.
Planning requirements.
5.3.2 The volume of waste acid and heavy metal acid wastewater adjustment tank should be calculated and determined according to the change rule of wastewater volume, and the effective volume should be accepted.
Set the amount of wastewater not less than 8h.
5.3.3 The effective volume of the accident pool should consider the amount of material leakage, fire water and rainfall.
5.3.4 The initial rainwater collection tank volume shall be implemented in accordance with GB 50988.
5.4 Engineering composition
5.4.1 Wastewater treatment projects include the treatment of buildings (structures) and equipment, auxiliary works and supporting facilities.
5.4.2 Wastewater treatment and construction (construction) and equipment include. wastewater collection, regulation, treatment, reuse and discharge, sludge concentration
And dehydration, pharmaceutical preparation and dosing, electrical and automatic detection and control.
5.4.3 Auxiliary works include. plant roads, fences, green space projects; independent power supply projects and water supply and drainage projects, for compression
Air, ventilation and dust removal system; dedicated laboratories, control rooms, warehouses, maintenance workshops, temporary sludge storage sites, etc.
5.4.4 Supporting facilities include. office, lounge, bathroom and other living facilities.
5.5 Project site selection and overall layout
5.5.1 The site selection of wastewater treatment works shall comply with the provisions of GB 50014, GB 50187 and GB J 22.
5.5.2 The layout of the wastewater treatment project should meet the functions and processing requirements of each treatment unit, and build (structure) and design
The spacing of the application should be compact and reasonable, and meet the requirements of construction and installation; the process equipment should be classified according to the treatment process and the nature of wastewater.
Arranged, the equipment is arranged neatly and reasonably, easy to operate and maintain.
5.5.3 The wastewater treatment project shall be provided with a collection system for ground flushing water and equipment leakage water, and discharged into the wastewater regulating tank.
5.5.4 The selection and installation of pipelines for wastewater treatment projects shall comply with the corresponding pipeline installation and operation specifications. Cold area, its room
External piping and equipment should be insulated.
5.5.5 Transportation of waste acid, heavy metal acid wastewater and acid and alkali pipelines should be simple and easy to avoid mutual interference;
It is convenient for maintenance management.
5.5.6 Wastewater treatment works should be close to the production process of waste acid and heavy metal acid wastewater, reducing the potential of long-distance transport.
Circumstances and security risks.
6 Process design
6.1 General requirements
6.1.1 Before the process design, comprehensively investigate the water quality, quantity and variation of wastewater, and conduct necessary analysis and measurement.
test.
6.1.2 The choice of wastewater treatment process should give priority to the recovery of valuable metals or comprehensive treatment processes.
6.1.3 After the wastewater treatment, the external drainage should meet the requirements of GB 25466 and corresponding local discharge standards, and meet the environmental impact assessment.
The price approval document requirements. The area where the total amount of key pollutants is controlled shall meet the requirements of total control.
6.1.4 Waste acid, heavy metal acid wastewater, and initial rainwater should not be mixed with general production wastewater.
6.2 Process selection
6.2.1 The choice of wastewater treatment process should be based on the water quality characteristics of the wastewater, the destination of the treated water and the requirements of the discharge standard.
After the technical and economic comparison, it is determined.
6.2.2 Waste acid should be considered according to the pre-treatment process of wastewater treatment. The process should adopt lime neutralization method, lime iron salt method and vulcanization method lime.
Neutralization method, etc. The waste acid treatment process and the return of the liquid are shown in Figure 1.
Waste acid
Lime neutralization
Lime iron salt method
Sulfurized lime neutralization method
Heavy metal acid
Wastewater treatment station
Reuse
Figure 1 Schematic diagram of waste acid treatment route
6.2.3 Treatment process of heavy metal acidic wastewater should adopt lime neutralization method, high concentration mud method, lime iron salt method and electrochemistry
Method, membrane separation method, adsorption method, filtration method, and the like. The treatment process of heavy metal-containing acidic wastewater and the treatment of treated wastewater are shown in Figure 2.
Heavy metal
Acid wastewater
Lime neutralization
High concentration mud method
Lime iron salt method
Electrochemical method
Reuse
Membrane separation
Adsorption method
Discharge
Reuse or reach
Standard discharge
Filtration
Figure 2 Schematic diagram of treatment route for heavy metal acid wastewater
6.2.4 When the concentration of arsenic is greater than 50mg/L, it should be treated by lime iron salt method.
6.2.5 Electrochemical treatment processes generally require pretreatment and can be used in conjunction with lime neutralization.
6.2.6 Strict control of heavy metal efflux areas can be continued by membrane separation, filtration, adsorption and other processes.
6.2.7 The initial rainwater can be reused after being treated with heavy metal collectors, or mixed with heavy metal acid wastewater.
6.2.8 The hot polluted water discharged from the boiler in general production wastewater should be reused after treatment; the acid and alkali waste discharged from the chemical water station
The water should be reused after being treated separately; the production drainage generated in the public auxiliary system should be collected and reused; indirect circulating cooling
The sewage should be reused after being collected and treated.
6.3 Main process unit
6.3.1 Lime neutralization method
6.3.1.1 The basic process of lime neutralization is shown in Figure 3.
Solid-liquid separation of wastewater
Sludge dewatering
Further
Or reuse
Homogenization and neutralization reaction
Neutralization residue
Flocculant
filtrate
Neutralizer
Figure 3 Basic process flow chart of lime neutralization method
6.3.1.2 The following technical conditions and requirements shall be met when the lime neutralization process is carried out.
(1) Commonly used neutralizing agents mainly include limestone, lime milk, liquid alkali and calcium carbide slag;
(2) The neutralization reaction time should be controlled above 30 min;
(3) The sedimentation tank should be mechanically scraped, and the slope of the bucket should not be less than 5%;
6.3.2 Vulcanization method
6.3.2.1 The basic process flow of the vulcanization process is shown in Figure 4.
Equalization adjustment of wastewater pH adjustment
Vulcanizing agent
Sulfurization reaction solid-liquid separation
filtrate
Further
Or reuse
Figure 4 Basic process flow chart of vulcanization method
6.3.2.2 The following technical conditions and requirements shall be met for the treatment of vulcanization.
(1) The dosage of the vulcanizing agent should be automatically controlled by oxidation reduction potential (ORP);
(2) The vulcanization process should be carried out in a closed container, and the hydrogen sulfide gas escaping during the process should be absorbed.
And meet the discharge requirements;
(3) The time of vulcanization reaction should be determined according to the test, and should not be less than 60 min;
(4) When the arsenic co...
Tips & Frequently Asked Questions:Question 1: How long will the true-PDF of HJ 2057-2018_English be delivered?Answer: Upon your order, we will start to translate HJ 2057-2018_English as soon as possible, and keep you informed of the progress. The lead time is typically 3 ~ 5 working days. The lengthier the document the longer the lead time. Question 2: Can I share the purchased PDF of HJ 2057-2018_English with my colleagues?Answer: Yes. The purchased PDF of HJ 2057-2018_English will be deemed to be sold to your employer/organization who actually pays for it, including your colleagues and your employer's intranet. Question 3: Does the price include tax/VAT?Answer: Yes. Our tax invoice, downloaded/delivered in 9 seconds, includes all tax/VAT and complies with 100+ countries' tax regulations (tax exempted in 100+ countries) -- See Avoidance of Double Taxation Agreements (DTAs): List of DTAs signed between Singapore and 100+ countriesQuestion 4: Do you accept my currency other than USD?Answer: Yes. If you need your currency to be printed on the invoice, please write an email to [email protected]. In 2 working-hours, we will create a special link for you to pay in any currencies. Otherwise, follow the normal steps: Add to Cart -- Checkout -- Select your currency to pay.
|