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GB 50661-2011: Code for welding of steel structures
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GB 50661-2011: Code for welding of steel structures

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GB NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA UDC P GB 50661-2011 Code for Welding of Steel Structures Issued on. DECEMBER 5, 2011 Implemented on. AUGUST 1, 2012 Issued by. Ministry of Housing and Urban-Rural Development; General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) and the Standardization Administration (SAC) of the People's Republic of China. National Standard of the People's Republic of China Code for Welding of Steel Structures Chief Drafting Organization. Ministry of Housing and Urban-Rural Development of the People's Republic of China Approval Organization. Ministry of Housing and Urban-Rural Development of the People's Republic of China Implementation Date. August 1, 2012 China Architecture and Building Press 2011 Beijing Announcement of the Ministry of Housing and Urban-Rural Development of the People's Republic of China No.1212

Table of Contents

Foreword... 6 1 General Provisions... 8 2 Terms and Symbols... 9 3 Basic Requirement... 11 4 Materials... 13 5 Design of Welding Connections... 15 6 Welding Procedure Qualification... 41 7 Welding Procedures... 64 8 Inspection... 76 9 Weld Strengthening and Reinforcement... 86 Appendix A Form, Size and Marking Method for Welding Joint Groove of Steel Structure... 89 Appendix B Format of WPQR... 100 Appendix C Testing of ESW Weld of Box Members... 119 Explanation of Wording in This Code... 120 List of Quoted Standards... 121

1 General Provisions

1.0.1 This code is formulated with view to implementing national technical and economic policies in the steel structure welding, to achieving technical advancement, economic rationality, safety and usability, and to ensuring quality and energy conservation and environmental protection. 1.0.2 This code is applicable to the welding of structures bearing static load or dynamic load and with steel thickness not less than 3mm in industrial and civil steel structure engineering. The applicable welding methods in this code include shielded metal arc welding, gas-shielded arc welding, flux cored wire self-shield arc welding, submerged-arc welding, ESW, EGW, stud welding and their combination. 1.0.3 Steel structure welding must comply with the current relevant provisions of the nation on safety technology and labor protection, etc. 1.0.4 Steel structure welding shall not only comply with this code, but also shall comply with those specified in the in the current relevant standards of the nation.

2 Terms and Symbols

2.1 Terms 2.1.1 Hydrogen relief heat treatment The post-weld heat treatment method in which the welding joints of the structural steel, which is likely to have cold crack, are heated to certain temperature (250 ~350) after ℃ ℃ welding and held for a while so as to accelerate the diffusion of hydrogen in the welding joints and delayed crack due to the accumulation of diffusible hydrogen. 2.1.2 Stress relief heat treatment The post-weld heat treatment method in which the welding joints are heated to the certain temperature (550 ~650)℃ ℃ below the base metal Ac1 line after welding and held for a while so as to reduce welding residual stress and improve joint structure property. 2.1.3 Weld access hole The weld penetrating hole which is set at the corresponding position at the cross of member welds in order to guarantee continuity of main weld and facilitate to welding operation. 2.1.4 Prequalification of WPS The welding procedures that the provisions in this code may be adopted without passing welding procedure qualification test, under the conditions of meeting some specific welding methods, parameters, steels, joint form and welding consumable combination correspondingly specified in this code. 2.1.5 Temperature of welding circumstance The temperature of the surrounding environment of weldment during welding. 2.1.8 Inspection The checking of materials, staff, procedures, process or results and the determination of its compliance to the specific requirement or that to general requirement on the basis of professional judgment. 2.2 Symbols

3 Basic Requirement

3.0.1 The welding difficulty in steel structure engineering may be classified into four levels, 3.0.2 The design and construction organizations if steel structure welding engineering shall have the qualification corresponding to the engineering structure type. 3.0.3 The construction organization undertaking steel structure welding engineering shall meet the following requirements. 3.0.4 The qualification of relevant personnel for steel structure welding engineering shall Welding difficulty level 3.0.5 The responsibilities of relevant personnel for steel structure welding engineering shall meet the following requirements. 3.0.6 The safety, health and operating environment of relevant personnel for steel structure welding engineering shall comply with those specified in the current relevant safety and health standards of the nation.

4 Materials

4.0.1 The steels and welding materials used in steel structure welding engineering shall meet the requirements of the design document, and shall be provided with the product quality certificate or test report and the chemical composition, mechanical property and other quality requirements provided by steel plant and welding material plant. 4.0.2 The re-inspection of chemical composition and mechanical property of steels and welding materials shall meet the requirements of the relevant current quality inspection and acceptance standards of the nation. 4.0.3 The selected steels shall be provided with complete weldability data, guiding welding procedure, hot working and heat treatment procedure parameters, welding joint property data of corresponding steels, etc.; new materials may be used in the engineering only after they pass the expert demonstration, review and welding procedure qualification. 4.0.4 As for welding materials, the chemical composition of deposited metal, property identification data and guiding welding procedure parameters shall be provided by the manufacturer. 4.0.9 The welding wires and welding flux used for submerged arc welding shall meet the relevant requirements of the current national standards "Carbon Steel Electrodes and Fluxs for Submerged Arc Welding" (GB/T 5293) and "Low-alloy Steel Electrodes and Fluxs for Submerged Arc Welding" (GB/T 12470). 4.0.10 Argon used in gas-shielded arc welding shall meet the relevant requirements of the current national standard "Argon" (GB/T 4842) and its purity shall not be less than 99.95%. 4.0.11 The carbon dioxide used in gas-shielded arc welding shall meet the relevant requirements of the current professional standard "Carbon Dioxide for Welding Use" (HG/T 2537). As for the important welding nodal points of primary members used in special steel structural engineering with the welding difficulty of Level C and Level D,

5 Design of Welding Connections

5.1 General Requirements 5.1.1 The design of welding connections of steel structure shall meet the following requirements. 5.1.2 The identified weld symbol in the design drawing and detailed production drawing shall meet the relevant requirements of the current national standards "Weld Symbolic Representation on Drawings" (GB/T 324) and "Standard for Structural Drawings" (GB/T 50105). 5.1.3 In the construction drawing of steel structure design, the following welding technology requirements shall be specified clearly. 5.1.5 According to steel structure importance, load bearing characteristic, weld form, working environment and stress state, weld quality grade shall be selected in accordance with the following principles. 5.2 Form and Size of Weld Groove 5.3 Theoretical Throat of Weld 5.4 Welding Nodal Points of Combined Welding Member 5.4.1 The weld size, spacing and height of plug and slot welds shall meet the following requirements. 5.5 Technics for Avoiding the Nodal Point of Lamellar Tearing 5.5.1 In the design of the T-shaped, cross and angle joint, where the thickness of the flange plate is not less than 20mm, the larger welding shrinkage stress shall be avoided or reduced on the direction of the plate thickness of the base metal, the following nodal point construction designs should be taken. 5.6 Welding Connection Design of Member Production and Field Installation 5.6.1 The type of welding nodal point in the member production shall meet the following requirements. 5.6.2 Type of welding nodal point in field installation shall meet the following requirements. 5.7 Design of Welding Connections Bearing Dynamic Load and Anti-earthquake 5.7.1 Where fatigue assessment shall be conducted for bearing dynamic load, it is strictly forbidden to adopt joints of plug welding, groove welding, ESW and EGW. 5.7.2 Where it is bearing dynamic load, the plug welding, groove welding, fillet welding and butt joints shall meet the following requirements. 5.7.3 As for member bearing dynamic load, the combined welding nodal point form shall meet the following requirements. 5.7.4 When welding the anti-earthquake structure frame column to rigid connection nodal point of beam, it shall meet the following requirements. 5.7.6 The weld access hole of beam web at junction of beam and column shall meet the following requirements.

6 Welding Procedure Qualification

6.1 General Requirement 6.1.1 As for the steels, welding consumables, welding method, joint type, welding position, post-weld heat treatment (PWHT) system as well as various parametrical composition conditions (welding parameter, preheating and afterheat measures) adopted by constructor for the first time, they shall complying with the principle of prequalification specified in Section 6.6 in this code, and welding procedure qualification shall be conducted before steel structure member manufacture, installation and construction. 6.2.2 The substitute principle of welding procedure qualification of different steels (except for stud welding) shall meet the following requirements. 6.2.3 Assessment shall be conducted again where joint type changes; the assessment results of cross joint may substitute that of T-shaped joint, assessment results of composite butt and 6.2.4 The applicable thickness scope of thickness of acceptable test piece in engineering shall be in accordance with those specified in Table 6.2.4. 6.2.5 As for the joint of acceptable pipe material, the coverage of wall thickness shall meet those specified in Article 6.2.4 in this code, and coverage principle of diameter shall meet the following requirements. 6.2.6 As for butt joint of sheets and butt joint of pipe material with outside diameter not less than 600mm at corresponding position, their welding procedure qualification results may substitute each other. 6.3 Requalification 6.3.1 As for shielded metal arc welding, requalification shall be conducted where one of the following conditions changes. 6.3.6 As for EGW, requalification shall be conducted where one of the following conditions changes. 6.3.7 As for stud welding, requalification shall be conducted where one of the following conditions changes. 6.4 Preparation of Test Pieces and Samples 6.4.1 The preparation of test piece shall meet the following requirements. 6.4.2 The category and processing of inspection sample shall meet the following requirements. 6.5 Testing 6.5.1 The appearance inspection of test piece shall meet the following requirements. 6.5.1-1.Where electric arc welding method is adopted for stud welding, the minimum weld leg size of weld shall also meet the requirements of Table 6.5.1-2.

7 Welding Procedures

7.1 Preparation of Base Metal 7.1.1 The surface to be welded and both sides of the abase metal shall be uniform, smooth, clean and free from burr, crack and other defects unfavorable for weld quality. The range within 30mm from the surface to be welded to the edge of the weld groove shall be free from oxide skin, rust, grease and water which may affect the normal weld and weld quality. 7.1.2 Machine processing, thermal cutting, carbon arc air gouging, gouging and polishing may be adopted for the processing or defect removal of welded joint groove. 7.2.2 The storage site of welding consumables shall be dry and well-ventilated; a special person shall be arranged to be responsible for preservation, drying, release and recycle, and detailed record shall be provided. 7.2.3 The preservation and drying of electrodes shall meet the following requirements. 7.3 Assemble Requirement of Welding Joint 7.3.1 The size of welding groove should meet the requirements of Appendix A in this code, and the permissible size deviation for groove after assembling shall meet the requirements of Table 7.3.1. 7.3.2 The joint clearance must not be filled with foreign bodies like electrode grips and iron blocks. 7.4 Tack Weld 7.5 Welding Environment 7.5.1 As for shielded metal arc welding and self-shield flux-cored wire electric arc welding, the maximum wind speed in the welding operation area should not exceed 8m/s while that of the gas shielded arc welding should not exceed 2m/s; where the above range is exceeded, effective measures shall be taken to protect the welding arc area from wind effect. 7.6 Preheat and Interpass Temperature Control 7.6.1 The preheat temperature and interpass temperature shall be determined or subject to welding test according to comprehensive factors like the chemical composition of steel, restraint state of joint, amount of heat input, hydrogen content level of deposited metal deposited metal and the adopted welding method. 7.6.2 Where the common steels is welded by medium heat input, the minimum preheat temperature should meet the requirements of Table 7.6.2. 7.6.5 The preheat and interpass temperature control shall meet the following requirements. 7.6.6 The determination of preheat temperature and interpass temperature for Category III and Category IV steels and hardened and tempered steels shall meet the instructive parameter requirements provided by the steel plant. 7.7 Post-weld Hydrogen Relief Heat Treatment 7.7.1 Where hydrogen relief heat treatment after welding is required, it shall meet the following requirements. 7.8 Post-weld Stress Relief Treatment 7.9 Weld Tab and Backing 7.10 Technic Requirement of Welding Procedure 7.11 Control of Welding Deformation 7.12 Repairs 7.12.1 Where defects of the weld metal or base metal exceeds corresponding quality acceptance level, grinding wheel polishing, carbon arc air gouging, gouging or mechanical processing methods may be adopted to thoroughly remove such defects. The repair of weld shall be carried out according to the following requirements. 7.12.2 The repair weld shall be subject to testing and acceptance according to the original testing method and quality standard; the repair construction record and non-destructive inspection report before or after repair shall be filled and submitted as the engineering acceptance and file data. 7.13 Correction 7.14 Back Gouging 7.15 Temporary Welds 7.16 Striking and Extinguish of Arc 7.17 ESW and EGW

8 Inspection

8.1 General Requirement 8.1.1 The welding inspection shall be divided into two categories according to the following requirements. 8.1.2 General procedures of welding inspection include the pre-welding inspection, welding inspection and post-welding inspection, and shall meet the following requirements. 8.1.3 The inspection and test plan shall be prepared according to the load bearing characteristics of the structure and the weld quality grade requirements specified in the construction detail and technical documents; the technical principal is responsible to approve such plan and submit it to the supervision engineer for record. The inspection scheme shall include the division of inspection batch as well as the sampling method, inspection item, inspection method, inspection time and corresponding acceptance criteria of sampling inspection. 8.1.4 The sampling method of weld inspection shall meet the following requirements. 8.1.5 The appearance testing shall meet the following requirements. 8.1.7 The ultrasonic testing shall meet the following requirements. 8.1.8 The result judgment of sampling inspection shall be carried out according to the following requirements. 8.1.9 All detected rejected welding positions shall be repaired according to the requirements of Section 7.11 in this code until they are acceptable. 8.2 Weld Inspection of Structure Bearing Static Load 8.2.1 The weld appearance quality shall meet the requirements specified in Table 8.2.1. 8.2.2 The overall size of weld shall meet the following requirements. 8.2.3 The basic requirements of non-destructive testing shall meet the following requirements. 8.2.4 The ultrasonic testing shall meet the following requirements. 8.3.3 The non-destructive testing shall meet the following requirements. 8.3.4 The ultrasonic testing shall meet the following requirements.

9 Weld Strengthening and Reinforcement

9.0.1 The weld strengthening and reinforcement design of steel structures shall meet the relevant requirements specified in the current national standards "Code for Acceptance of Construction Quality of Strengthening Building Structures" (GB 50550) and "Code for Seismic Design of Buildings" (GB 50011). The strengthening and reinforcement scheme shall be determined jointly by the Designer, the Constructor and the Owner. 9.0.2 The strengthening and reinforcement design scheme shall be prepared with the following technical data. 9.0.3 For the weld strengthening or reinforcement design of steel structure, the adverse effect of aging on steel plasticity shall be considered rather than the improved yield strength of steels after aging. 9.0.5 The weld strengthening and reinforcement of steel structure in special corrosion environment shall be determined by specialized research. 9.0.6 The weld strengthening or reinforcement of steel structure shall be carried out according to the following methods. 9.0.7 The strengthening and reinforcement carried out under load condition shall meet the following requirements. 9.0.8 During weld strengthening or reinforcement under load condition, the following measures may be taken according to specific conditions. 9.0.9 The weld strengthening or reinforcement construction under load conditions shall meet the following requirements. 9.0.10 The bearing capacity assessment shall be carried out for members with defects. For serious defects affecting structure safety, the unloading and reinforcement measures shall be taken immediately or the damaged member shall be replaced timely; for ordinary defects, they shall be repaired or strengthened by welding according to the following methods. 9.0.11 The weld strengthening and reinforcement shall meet the following requirements. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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