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Energy management system - Requirements for certification on chemical fertilizer and methanol plants
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Basic data
| Standard ID | RB/T 112-2023 (RB/T112-2023) |
| Description (Translated English) | Energy management system - Requirements for certification on chemical fertilizer and methanol plants |
| Sector / Industry | Chinese Industry Standard (Recommended) |
| Classification of Chinese Standard | F01 |
| Classification of International Standard | 27.010 |
| Word Count Estimation | 34,382 |
| Date of Issue | 2023-10-16 |
| Date of Implementation | 2023-12-01 |
| Older Standard (superseded by this standard) | RB/T 112-2014 |
| Issuing agency(ies) | National Certification and Accreditation Administration |
RB/T 112-2023: Energy management system - Requirements for certification on chemical fertilizer and methanol plants
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 27:010
CCSF01
Certification and Accreditation Industry Standards of the People's Republic of China
Replaces RB/T 112-2014
Energy Management System Certification Requirements for Fertilizer and Methanol Enterprises
Released on 2023-10-16
2023-12-01 Implementation
The National Certification and Accreditation Administration issued
Published by China Standards Press
Table of Contents
Preface III
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 Organizational environment 1
5 Leadership 2
6 Planning 3
7 Support 6
8 Run 7
9 Performance Evaluation 10
10 Improvement 10
Appendix A (Informative) Basic Information on Energy Management in Fertilizer and Methanol Enterprises 11
Appendix B (Informative) List of commonly used laws, regulations, standards and other requirements for energy management in fertilizer and methanol enterprises17
Appendix C (Informative) Application Examples of Energy Management System Requirements for Fertilizer and Methanol Enterprises --- Energy Review 22
Reference 27
Figure A:1 Schematic diagram of the process flow of a fixed bed gasifier for smokeless lump coal or briquette feedstock11
Figure A:2 Schematic diagram of the process flow of a fluidized flow pressurized gasifier for bituminous coal or lignite raw materials 12
Figure A:3 Schematic diagram of a typical production process for producing synthetic ammonia and urea using natural gas as raw material12
Figure A:4 Schematic diagram of a typical production process for methanol using coal as raw material13
Figure A:5 Schematic diagram of a typical production process for methanol using natural gas as raw material13
Figure A:6 Schematic diagram of a typical acid production process for producing phosphate fertilizer using phosphate rock as raw material14
Figure A:7 Schematic diagram of potassium chloride flotation production process 15
Table B:1 Commonly used laws, regulations and other requirements for energy management in fertilizer and methanol enterprises 17
Table B:2 Main Standard Catalogs for Energy Management in Fertilizer and Methanol Enterprises 19
Table C:1 Main energy consumption data and proportions in 202022
Table C:2 List of main electrical equipment 23
Table C:3 Main steam consuming equipment 24
Table C:4 Main equipment using natural gas 24
Table C:5 Energy metering equipment configuration table 25
Table C:6 Comprehensive energy consumption per unit of major products in:201926
Table C:7 Comprehensive energy consumption per unit of major products in 202026
Table C:8 High energy consumption motors to be eliminated 26
Foreword
This document is in accordance with the provisions of GB/T 1:1-2020 "Guidelines for standardization work Part 1: Structure and drafting rules for standardization documents"
Drafting:
This document is the specific requirements for the application of GB/T 23331-2020 "Energy Management System Requirements and Usage Guide" in fertilizer and methanol enterprises:
This is a refinement of GB/T 23331-2020:
This document replaces RB/T 112-2014 "Energy Management System Certification Requirements for Fertilizer and Methanol Enterprises":
Compared with the previous version, in addition to structural adjustments and editorial changes, the main technical changes are as follows:
a) The structure, core technical elements, common terms and definitions of GB/T 23331-2020 are adopted;
b) Added the environment in which the enterprise is located (see 4:1);
c) added measures to address risks and opportunities (see 6:1);
d) Added planning for energy data collection (see 6:6);
e) Added improvements (see 10:3);
f) The scope of the management system has been changed (see 4:3, 4:1:2 of the:2014 edition);
g) Changed the energy review (see 6:3, 4:4:3 of the:2014 edition);
h) The energy performance parameters have been changed (see 6:4, 4:4:5 of the:2014 edition);
i) Changed the energy benchmark (see 6:5, 4:4:4 of the:2014 edition);
j) Operational planning and control have been changed (see 8:1, 8:2, 8:3, 4:5:5, 4:5:6, 4:5:7 of the:2014 edition);
k) Appendices A, B and C were modified;
l) The terms and definitions have been changed (see Chapter 3, Chapter 3 of the:2014 edition);
m) Management representative (see 4:2:2 of the:2014 edition) has been deleted:
Please note that some of the contents of this document may involve patents: The issuing organization of this document does not assume the responsibility for identifying patents:
This document is proposed and coordinated by the Certification and Accreditation Administration of the People's Republic of China:
This document was drafted by: Beijing Sinochem United Certification Co:, Ltd:, China Petroleum and Chemical Industry Federation, Anhui Liuguo Chemical Co:, Ltd:
Ltd:, Yunnan Xiangfeng Industrial Group Co:, Ltd:, China Nitrogen Fertilizer Industry Association, China Phosphate and Compound Fertilizer Industry Association, China Chemical Energy Conservation Technology Association
Association, Hubei Sanning Chemical Co:, Ltd:, Guizhou Phosphate Chemical (Group) Co:, Ltd:, Huaxia Certification Center Co:, Ltd:, Inner Mongolia Or
Doss Power Metallurgical Group Co:, Ltd: Chlor-alkali Chemical Branch, Henan Xinlianxin Chemical Industry Group Co:, Ltd:, Shandong Luyuanjie
Energy Certification Technology Engineering Co:, Ltd:, Beijing World Standard Certification Center Co:, Ltd:, Fangyuan Mark Certification Group Co:, Ltd:, Beijing Samsung 9000 Certification
CERTIFICATE CENTRE LIMITED:
The main drafters of this document are: Xu Chao, Xie Hua, Chen Peiyun, Li Yongliang, Ma Jian, Yang Lifen, Yu Hongying, Cao Zhangao, Wang Ying, Jin Guogang, Li Xin,
Tian Shugang, Ni Hongbing, Ji Xiaochun, Zhao Jinhai, Li Yanchun, Yao Qin, Wang Lixin, Zhang Jing, Lü Haimei, Guo Xiuhua, Ruan Xu, Li Dongyue:
The previous versions of this document and the documents it replaces are as follows:
---First published in:2014 as RB/T 112-2014;
---This is the first revision:
Energy Management System Certification Requirements for Fertilizer and Methanol Enterprises
1 Scope
This document specifies the energy management system requirements for fertilizer and methanol companies:
This document is applicable to fertilizer and methanol enterprises to establish, implement, maintain and continuously improve their energy management system:
Energy management system certification for methanol enterprises: Reference for other stakeholders to evaluate the energy management system of fertilizer and methanol enterprises:
2 Normative references
The contents of the following documents constitute the essential clauses of this document through normative references in this document:
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document:
GB/T 2589 General rules for calculation of comprehensive energy consumption
GB 17167 General rules for the allocation and management of energy metering instruments in energy-consuming units
GB/T 21367 Requirements for the allocation and management of energy metering instruments in chemical enterprises
GB/T 23331-2020 Energy Management System Requirements and Usage Guide
3 Terms and definitions
The terms and definitions defined in GB/T 23331-2020 and GB/T 2589 apply to this document:
4 Organizational environment
4:1 Understanding the organization and its environment
4:1:1 Enterprises should comply with the requirements of 4:1 of GB/T 23331-2020:
4:1:2 The enterprise shall identify the internal and external factors (positive or negative) that affect its energy performance and energy management system, such as the following factors:
a) External factors:
---National, local, industry, and superior unit goals, requirements, or standards: For example: energy control indicators issued by the competent authorities, unit
Product energy consumption limit standards, elimination of outdated processes and high-energy-consuming equipment, etc:;
--- The cost or availability of the main energy sources used, the use of renewable energy, etc:;
--- Environmental and climate factors, such as high temperature, sudden weather, etc:;
---Others: Such as the impact of global greenhouse gases, carbon emissions trading, carbon peak, carbon neutrality, etc:
b) Internal factors:
---Mission, vision and development strategy;
---Human resources, finance, energy costs, etc:;
---The degree of perfection of the energy management system;
--- Emergency plans to deal with energy supply disruptions;
--- Current status of production process and application of energy-saving technology;
---other:
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