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GB/T 46163-2025: Electromagnetic testing method for hard spots on the surface of steel plates
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GB/T 46163-2025: Electromagnetic testing method for hard spots on the surface of steel plates

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ICS 77.040.20 CCSH26 National Standards of the People's Republic of China Electromagnetic detection method for hard spots on steel plate surface Published on 2025-08-29 Implemented on 2026-03-01 State Administration for Market Regulation The State Administration for Standardization issued a statement.

Table of Contents

Preface III 1.Scope 1 2 Normative References 1 3.Terms and Definitions 1 4.General Requirements 1 5.Detection Principle 2 6 Quality Grade 3 7.Detection Methods 4 8.Testing equipment 5. 9.Comparative Samples 6 10.Testing Procedures 8 11 Results Evaluation 9 12 Test Reports 9 Appendix A (Normative) Determination of the Percentage of Surface Area to be Inspected on Steel Plates 11 Appendix B (Normative) Determination of Effective Detection Width and Alarm Threshold of Sensor 14

Foreword

This document complies with the provisions of GB/T 1.1-2020 "Standardization Work Guidelines Part 1.Structure and Drafting Rules of Standardization Documents". Drafting. Please note that some content in this document may involve patents. The issuing organization of this document assumes no responsibility for identifying patents. This document was proposed by the China Iron and Steel Association. This document is under the jurisdiction of the National Steel Standardization Technical Committee (SAC/TC183). This document was drafted by. Baoshan Iron & Steel Co., Ltd., Steel Research & Testing Technology Co., Ltd., and Nanjing Iron & Steel Co., Ltd. Company, Jiangsu Jinyu Intelligent Testing System Co., Ltd., Nanjing Julong Steel Pipe Co., Ltd., Wuhan Zhongke Innovation Technology Co., Ltd., Beijing Gong University of Technology, Guangdong Special Equipment Inspection and Research Institute, and Metallurgical Industry Information and Standardization Research Institute. The main drafters of this document are. Shi Yunfeng, Liu Guanglei, Feng Xue, Wang Ping, Cao Huayong, Wang Zhimin, Liu Xiucheng, Li Xufeng, Huang Jinhua, and Zhang Jianwei. Qian Jiang, Zhang Zhiming, Zhou Youpeng, Zheng Junhui, Zhang Chuanguo, Qin Zheng, Xu Xiaojun, Wen Hongyuan, Zhao Yajun, Yuan Dahui, Li Siyuan, Xue Jianzhong, Guo Bicheng. Electromagnetic detection method for hard spots on steel plate surface 1.Scope This document specifies the general requirements, testing principles, quality grades, testing methods, testing equipment, and comparisons for electromagnetic testing of hard spots on steel plate surfaces. Sample, testing procedure, result evaluation, test report. This document applies to the electromagnetic testing of surface hard spots on ferromagnetic steel plates with a hardness value of not less than 30HV10 produced by thermomechanical rolling. The surface hard spot detection of ferromagnetic steel plates produced by his rolling process shall be carried out in accordance with the following procedures.

2 Normative references

The contents of the following documents, through normative references within the text, constitute essential provisions of this document. Dated citations are not included. For references to documents, only the version corresponding to that date applies to this document; for undated references, the latest version (including all amendments) applies. This document. GB/T 9445 Qualification and Certification of Nondestructive Testing Personnel GB/T 12604.6 Nondestructive Testing Terminology. Eddy Current Testing GB/T 17394.1 Metallic materials – Leeb hardness test – Part 1.Test methods GB/T 20737 General Terms and Definitions for Nondestructive Testing GB/T 34205 Hardness Test of Metallic Materials - Ultrasonic Contact Impedance Method 3.Terms and Definitions The terms and definitions defined in GB/T 12604.6 and GB/T 20737, as well as the following terms and definitions, apply to this document. 3.1 hardspot Areas on the surface of a steel plate where the surface hardness value is higher than the normal hardness value. 4 General Requirements 4.1 Testing personnel 4.1.1 Personnel engaged in the detection of hard spots on steel plate surfaces shall be trained and qualified in accordance with GB/T 9445 or equivalent standards for eddy current testing, and shall... After receiving training on hardness testing knowledge. 4.1.2 Suspicious areas discovered during electromagnetic method testing of surface hard spots should be verified using a portable hardness tester. Those performing portable hardness tester testing... Personnel conducting the tests should be familiar with the relevant technologies and equipment operation. 4.2 Inspected steel plate 4.2.1 The surface of the steel plate to be inspected should be free of foreign matter such as cutting slag and iron oxide scale. If necessary, the surface of the steel plate should be cleaned. 4.2.2 The steel plate being inspected should be sufficiently straight to ensure the effectiveness of the inspection. 4.3 Site Requirements The testing site should be free from vibrations and electromagnetic interference that could affect the testing. 4.4 Testing Procedures Testing procedures should be developed based on specific circumstances, and should include at least the following. a) Scope of application; b) The steel grade and dimensions of the steel plate being inspected; c) The standards or technical specifications referenced; d) Qualification requirements for testing personnel; e) Detection timing, detection range, scanning coverage level, and the scope of undetectable areas at the edges; f) Testing instruments and sensors; g) Quality grade; h) Comparative sample design; i) Calibration and verification; j) Detect scanning direction and scanning speed; k) Verification and handling of suspicious areas, and handling of uninspectable border areas; l) Acceptance criteria; m) Inspection records and reports; n) Occupation and environmental protection. 5.Detection Principle Localized changes in the surface hardness of the steel plate lead to changes in its ferromagnetic properties, which are detected and recorded by an electromagnetic sensor. The amplitude of the signal is detected by eddy current. and methods such as phase analysis, eddy current impedance analysis, incremental permeability analysis, higher harmonic signal component analysis, or Barkhausen magnetic noise analysis. The combination of these components assesses changes in surface hardness in the inspected area. The detection principle is illustrated in Figure 1. ...