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HJ 967-2018 English PDF

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HJ 967-2018: Technical specification for application and issuance of pollutant permit Battery industry
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Basic data

Standard ID HJ 967-2018 (HJ967-2018)
Description (Translated English) Technical specification for application and issuance of pollutant permit Battery industry
Sector / Industry Environmental Protection Industry Standard
Classification of Chinese Standard HJ
Word Count Estimation 96,958
Date of Issue 2018-09-23
Date of Implementation 2018-09-23
Regulation (derived from) Ministry of Ecology and Environment Announcement No. 41 of 2018
Issuing agency(ies) Ministry of Ecology and Environment

HJ 967-2018: Technical specification for application and issuance of pollutant permit Battery industry


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Technical specification for application and issuance of pollutant permit Battery industry National Environmental Protection Standard of the People's Republic Sewage permit application and issuance technical specifications Battery industry Technical specification for application and issuance of pollutant permit Battery industry Published on.2018-09-23 2018-09-23 Implementation Ministry of Ecology and Environment released

Content

Foreword. II 1 Scope.1 2 Normative references.1 3 Terms and Definitions 2 4 Basic requirements for reporting the sewage disposal unit..3 5 Method for determining the discharge port and the permitted emission limit for the production and discharge of sewage.24 6 Feasible technical requirements 27 7 Self-monitoring management requirements.32 8 Environmental management accounting records and implementation report preparation requirements. 38 9 Actual emissions accounting method 43 10 Compliance Determination Method .47 Appendix A (informative appendix) Environmental Management Accounting Record Reference Table..51 Appendix B (informative appendix) Sewage permit implementation report form form 68 Appendix C (informative appendix) battery industry pollution coefficient..85

Foreword

To implement the Law of the People's Republic of China on Environmental Protection, the Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution Laws and Regulations of the People's Republic of China on Water Pollution Prevention and Control, and the General Office of the State Council on Printing and Distributing Control of Pollutant Discharge Permits Notice of the Scheme (Guo Ban Fa [2016] No. 81) and the Measures for the Administration of Pollution Discharge Permits (Trial) (Organization of the Ministry of Environmental Protection) No. 48), improve the technical support system for pollutant discharge permit, and guide the application and issuance of pollutant discharge permit for battery industry sewage disposal units. Develop this standard. This standard stipulates the basic conditions for reporting the discharge unit of the battery industry, the determination of the permitted emission limit, and the actual emission. Calculation and compliance determination methods, as well as environmental management requirements such as self-monitoring, environmental management ledgers, and discharge permit execution reports, The feasible technical requirements for pollution prevention and control of the battery industry sewage unit were put forward. Appendix A, Appendix B and Appendix C of this standard are informative annexes. This standard is the first release. This standard was formulated by the Ministry of Ecology and Environment. This standard is mainly drafted by. China Light Industry Cleaner Production Center, Environmental Protection Department of Environmental Protection Department, China Environmental Department Institute of Research, Light Industry Chemical Power Research Institute, Guolian Automotive Power Battery Research Institute Co., Ltd., Beijing Quanhua Environmental Protection Technical Standards Research Center. This standard is approved by the Ministry of Ecology and Environment on September 23,.2018. This standard has been implemented since September 23,.2018. This standard is explained by the Ministry of Ecology and Environment. Sewage permit application and issuance technical specification battery industry

1 Scope of application

This standard stipulates the requirements for the basic situation of the application and issuance of the battery industry sewage permit, and the permit emission limit is indeed Technical methods for accounting, compliance accounting, and compliance determination, as well as self-monitoring, environmental management ledgers, and discharge permits Environmental management requirements such as reporting, and put forward technical requirements for battery industry pollution prevention and control. This standard is applicable to guide the battery industry pollutant discharge unit to fill in the "Sewage Permit Application Form" and fill in the relevant application letter online. Interest, and at the same time, it is applicable to guide the nuclear environmental protection department to review and determine the discharge permit requirements of the battery industry sewage unit. This standard is applicable to the discharge permit management of atmospheric pollutants and water pollutants discharged by the battery industry sewage unit. In the battery industrial sewage unit, the production facility of the "Fire Power Plant Air Pollutant Emission Standard" (GB 13223) is implemented. Or the discharge port, applicable to the “Technical Specification for Application and Issuance of Pollution Discharge Permits for Thermal Power Industry”; The production facilities or discharge ports of the Standard (GB 13271) shall be applicable to the application for the discharge permit and the issuance of technical specifications boilers. (HJ 953). A battery worker who does not stipulate this standard but emits atmospheric pollutants, water pollutants, and toxic and harmful pollutants specified by the state. For other sewage facilities and discharge outlets of industrial sewage disposal units, refer to the General Rules for Application and Issuance of Pollution Discharge Permits (HJ 942) carried out.

2 Normative references

The contents of this standard refer to the following documents or their terms. For undated references, the valid version is appropriate. Used in this standard. GB 13223 Thermal Power Plant Emission Standards for Thermal Power Plants GB 13271 Boiler Air Pollutant Emission Standard GB 30484 Battery Industry Pollutant Emission Standard GB/T 16157 Determination of particulate matter in fixed pollution source exhaust gas and sampling method of gaseous pollutants Determination of total hydrocarbons, methane and non-methane total hydrocarbons from stationary sources - Gas chromatographic method HJ 75 Fixed Pollution Source Flue Gas (SO2, NOx, Particulate Matter) Emissions Continuous Monitoring Technical Specification HJ 76 Technical requirements and test methods for continuous monitoring system for fixed pollution source flue gas (SO2, NOx, particulate matter) HJ 494 Water Quality Sampling Technical Guidance HJ 495 water quality sampling plan design technical regulations HJ 608 sewage unit coding rules HJ 630 Environmental Monitoring Quality Management Technical Guidelines HJ 762 lead water quality automatic online monitor technical requirements and testing methods HJ 763 Cadmium water quality automatic online monitor technical requirements and testing methods HJ 819 General Guidelines for Self-Monitoring Technical Units of Sewage Units HJ 942 General Regulations for the Application and Issuance of Pollution Discharge Permits HJ 944 Sewage Disposal Unit Environmental Management Account and Emission Permit Execution Report Technical Specifications General (Trial) HJ/T 55 Technical Guidelines for the Monitoring of Unorganized Emissions of Air Pollutants HJ/T 91 Surface Water and Wastewater Monitoring Technical Specifications HJ/T 353 Water Pollution Source Online Monitoring System Installation Technical Specification (Trial) HJ/T 354 Water Pollution Source Online Monitoring System Acceptance Technical Specification (Trial) Technical Specifications for Operation and Assessment of HJ/T 355 Water Pollution Source Online Monitoring System (Trial) HJ/T 356 Water Pollution Source Online Monitoring System Data Validity Discrimination Technical Specification (Trial) HJ/T 373 Technical Specifications for Quality Assurance and Quality Control of Fixed Pollution Source Monitoring (Trial) HJ/T 397 Fixed Source Exhaust Gas Monitoring Technical Specification HJ □□□ Self-monitoring technical guide for sewage disposal units Battery industry HJ □□□ Technical Guidelines for Battery Industry Pollution Prevention and Control Technical Requirements for Standardized Remediation of Sewage Discharges (Trial) (National Environmental Protection Bureau Environmental Supervision [1996] No. 470) Measures for the Operation and Management of Automatic Monitoring Facilities for Pollution Sources (Huanfa [2008] No. 6) Announcement on the Implementation of Special Emission Limits for Air Pollutants (Notified by the Ministry of Environmental Protection, No. 14 of.2013) Reply to the Relevant Issues Concerning the Implementation of Special Emission Limits for Air Pollutants (Environmental Office Letter [2016] No. 1087) Notice on Strengthening the Relevant Issues Concerning the Automatic Monitoring of High-Level Source Pollutants in Beijing-Tianjin-Hebei (Circular Office) [2016] 1488 number) Measures for the Management of Pollution Discharge Permits (Trial) (Order No. 48 of the Ministry of Environmental Protection) "List of classified management of fixed pollution source discharge permits" National Directory of Hazardous Wastes Notice on Issuing the Sample of the Emission Permit Certificate, the Sewage Permit Application Form and the Emission Permit Format

3 Terms and definitions

The following terms and definitions apply to this standard. 3.1 battery industry emission unit pollutant emission unit of battery manufacturing industry Production of lead storage batteries (ie lead-acid batteries), nickel-cadmium batteries, hydrogen-nickel batteries, zinc-manganese batteries, zinc-air batteries, zinc-silver Battery, lithium battery (ie lithium primary battery, including lithium manganese battery, lithium thionyl chloride battery), lithium ion battery, solar battery (ie Solar cells, including crystalline silicon solar cells, thin film solar cells, etc. 3.2 Permitted emission limits The maximum emission concentration and discharge of pollutants allowed by the discharge unit specified in the discharge permit. 3.3 special period special periods According to the environmental quality deadlines compliance plan or other relevant environmental management documents formulated by the local people's government according to law, the sewage is discharged. The time when the unit's pollutant discharge has special requirements, including the heavy pollution weather response period.

4 Basic requirements for reporting the discharge unit

4.1 Basic principles The battery industry sewage discharge unit shall report in the national pollutant discharge permit management information platform declaration system in accordance with the requirements of this standard. Corresponding information sheet in the Sewage Permit Application Form. Local ecological environment authorities have regulations to fill in or discharge units If you think you need to fill in the report, you can add the content yourself. The local ecological environment competent department at or above the municipal level in the district may increase the need for sewage discharge according to local regulations on environmental protection. The contents specified in the permit, and filled in the pollution permit management information platform declaration system The “Management Content Added by the Environmental Administration” column. Did not obtain the approval opinions of the environmental impact assessment documents of construction projects in accordance with the law or in accordance with the relevant provisions, by the local people's government The pollution control facilities or measures used to deal with, rectify the regulations and meet the relevant relevant certification materials The pollutant discharge unit that meets the required emission concentration requirements, and the other pollutant discharge units that need to correct the behavior according to the regulations, are declared in the first time. When the sewage permit is filled in to apply for information, it shall be “corrected” in the national sewage permit management information platform reporting system. Column, propose a correction plan and clearly complete the time limit. The battery industry pollutant discharge unit shall report the report according to the actual situation, and the pollutant discharge unit shall be authentic and legal for submitting the application materials. Sexuality and integrity are legally responsible. 4.2 Basic information of the sewage unit The basic information of the battery industry sewage unit should report the name of the sewage unit, whether it needs to be corrected, the license management category, and the post. Political code, industry category, whether it is put into production, the date of production, the latitude and longitude of the production and operation center, whether the location belongs to the environment Sensitive areas (such as key atmospheric control areas, total phosphorus total nitrogen control areas, etc.), the name of the industrial park to which it belongs, and the environmental impact assessment Approval opinion number (record number), local government identification of illegal items or filing documents and document numbers, total pollutants With plan documents and document numbers, total chemical oxygen demand index (t/a), total lead in wastewater (t/a), lead in exhaust gas and The total amount of compounds (t/a), the total amount of total cadmium in wastewater (t/a), and other indicators of total pollutants (if any). When reporting industry categories, battery industry emitters should choose battery manufacturing (national economic classification code C384). 4.3 Main products and production capacity 4.3.1 General principles Select the industry category, and the unit that produces lithium batteries and lithium-ion batteries should choose lithium-ion battery manufacturing (national Economic code C3841), the unit that produces cadmium nickel battery and hydrogen nickel battery should choose nickel-hydrogen battery manufacturing (national economy generation) Code C3842), the unit that produces lead storage batteries should choose lead battery manufacturing (national economy code C3843), production The unit of zinc-manganese battery should choose zinc-manganese battery manufacturing (national economic code C3844) to produce zinc-silver battery and zinc air. Batteries such as batteries and solar cells should be selected for other battery manufacturing (national economy code C3849). According to the industry category, report the main products, main production unit name, main process name, production facility name, Production facility number, facility parameters, product name, production capacity, unit of measurement, design annual production time, and others. the following “4.3.2-4.3.6” is required and “4.3.7” is optional. 4.3.2 Main production units, main processes, production facilities and facility parameters According to different battery products, select Table 1 - Table 7 to fill in the main production unit, main process and production facilities. Rong. Table 1 Main production unit, main process, production facilities and facility parameters of lead battery discharge unit Main production unit main process production facility facility parameters Plate Manufacturing Raw material system mechanized raw material field Loading and unloading facilities loading and unloading capacity (t/h) Raw material yard yard area (m2) Forklift conveying capacity (t/h) Other other Powder Island Shimadzu, Barton Act Cold cutting machine cold cutting efficiency (t/d) Ball mill ball milling efficiency (t/d) Lead granulation efficiency of molten lead furnace (t/d) And cream seal and paste process and paste machine and paste volume (t/pot) Grid casting Casting process Lead-lead melting lead efficiency (t/d) Casting machine casting speed (pieces/min) Drawing process Lead-lead melting lead efficiency (t/d) Pulling speed of lead belt machine, continuous casting and rolling equipment (m/min) Powder filling Electrode Powder filling process powder filling machine filling speed (pieces/min) Extrusion paste extrusion machine speed (pieces/min) Fragmentation, brush Fragmentation Automatic brushing machine segmentation brush speed (pieces/min) Automatic brush headphone segmentation brush speed (pieces/min) Rolling and cutting machine splitting brush speed (pieces/min) Polarization into an external process Formation trough formation rate (Ah/circuit cycle) Charge and discharge machine charging speed (Ah/circuit cycle) Assembly Weighing film automatic weighing process called film machine weighing speed (piece/h) Package film process Automatic film wrapping machine package speed (chip/h) Manual Lapping Machine Package Speed (Piece/h) Welding welding process Semi-automatic welding set welding speed (only/h) Automatic welding group welding speed (only/h) Manual welding speed (only /h) Charge and discharge internalization process charging and discharging machine charging and discharging speed (Ah/circuit cycle) Cleaning water rinse automatic cleaning machine cleaning speed (only/min) Table 2 Table of main production units, main processes, production facilities and facilities of cadmium/nickel/hydrogen nickel battery discharge units Main production unit main process production facility facility parameters Raw material system/stock yard yard material area (m2) Mixing slurry Wet process Dry process Mixing pot mixing efficiency (t/h) Pulling furnace pulling speed (m/h) Powder, powder, powder Powder mixing machine speed (t/h) Powder filling machine powder speed (t/h) Plate impregnation impregnation process Washing tank impregnation speed (m/h) Brush machine brush speed (m/h) Pole forming Brush ribs, fixed rib brushing machine, fixed rib brushing ribs, fixed rib speed (sheet/h) Powder cleaning ultrasonic cleaning machine cleaning speed (m/h) Spot welding machine spot welding speed (sheet/h) Continued Main production unit main process production facility facility parameters Pole piece cutting, die cutting Slitting machine, cutting machine slitting speed (sheet/h) Weighing machine speed (piece/h) assembly Winding winder winding speed (only/h) Welding welding machine welding speed (only/h) Battery cleaning and cleaning automatic cleaning machine, manual cleaning machine cleaning speed (only/min) Table 3 Table of main production units, main processes, production facilities and facilities of zinc-manganese/zinc-silver/zinc air battery discharge unit Main production unit main process production facility facility parameters Paste zinc-manganese Electrolyte preparation Electrolyte and paste Equipped with electrolyte tank or cylinder, pulp Paste preparation tank or cylinder Volume (m3/h) Positive powder mix dry mix powder, wet mix powder mix machine mixing powder speed (kg/h) Grouting plus paste grouting machine processing capacity (only/h) Gelatinization water bath heating paste gelatinizer processing capacity (only/h) Sealing asphalt Asphalt processing capacity (only /h) Glue processing capacity (only /h) Battery cleaning carbon head, battery cleaning machine processing capacity (only/h) Cardboard zinc-manganese Electrolyte preparation electrolyte preparation with electrolyte tank or cylinder volume (m3/h) Positive powder mix dry powder, wet mix powder mixer speed (t/h) Slurry paper cutting paper cutting paper, into the pulp layer paper into the barrel processing capacity (only/h) Add electrolyte to add electrolyte and electrolyte equipment processing capacity (only /h) Sealing sealant Asphalt processing capacity (only /h) Glue processing capacity (only /h) Battery cleaning and cleaning battery cleaning machine processing capacity (only /h) Buttoned alkaline zinc Manganese battery/cylinder Type zinc manganese battery Electrolyte preparation electrolyte preparation with electrolyte tank or cylinder volume (m3/h) Positive powder mix dry powder, wet mix powder mixer speed (t/h) Preparation of zinc paste preparation equipment for zinc paste prepared by negative zinc paste (kg/h) Zinc filling cream zinc paste plus zinc paste machine processing capacity (only/h) Add electrolyte to add electrolyte and electrolyte equipment processing capacity (only /h) Sealing and sealing glue glue processing capacity (only /h) Battery cleaning battery cleaning machine processing capacity (only/h) Zinc silver battery Electrolyte preparation electrolyte preparation with electrolyte tank or cylinder volume (m3/h) Handling capacity of positive electrode (silver oxide) mixed powder dry powder and wet mixed powder mixing machine (kg/h) Add electrolyte to add electrolyte and electrolyte equipment processing capacity (only /h) Disposal of zinc powder in anode zinc powder to prepare anode zinc powder preparation equipment (kg/L) Processing capacity of zinc-filled zinc-nano-nano die-making machine for zinc negative electrode sheet preparation (m3/h) Sealing and sealing glue glue processing capacity (only /h) Battery cleaning battery cleaning machine processing capacity (m3/h) Zinc air battery Electrolyte preparation electrolyte preparation with electrolyte tank or cylinder volume (m3/h) Add electrolyte to add electrolyte and electrolyte equipment processing capacity (only /h) Continued Main production unit main process production facility facility parameters Preparation of negative zinc powder preparation zinc powder for the preparation of negative zinc powder preparation equipment (kg/h) Preparation of Zinc Negative Electrode Sheet for Zinc-Powder Zinc Negative Electrode Production Machine (kg/h) Sealing and sealing glue glue processing capacity (only /h) Battery cleaning battery cleaning machine processing capacity (only/h) Table 4 List of main production units, main processes, production facilities and facilities of lithium battery/lithium ion battery industrial sewage unit Main production unit main process production facility facility parameters Lithium manganese battery Manganese dioxide powder Granulation granulator speed (t/h) Sealing sealing automatic sealing machine sealing speed (pieces/min) Automatic liquid injection automatic filling machine speed (unit/min) Battery wiper anti-rust oil anti-rust oil automatic application automatic applicator application speed (kg/h) Battery cleaning battery cleaning cleaning machine cleaning speed (only/h) Lithium thionyl chloride battery injection Electrolyte configuration with electrolyte tank or cylinder volume (m3/h) Automatic liquid filling automatic filling machine speed (pieces/min) Lithium Ion Battery Raw material system Manual feeding material storage yard storage area (m2) Automatic feeding automatic feeding system speed (kg/min) Coating and coating machine coating speed (m/min) Baking baking oven length (m), temperature (°C) Injection Electrolyte configuration with electrolyte tank or cylinder volume (m3/h) Automatic liquid filling automatic filling machine speed (pieces/min) Table 5 Table of main production units, main processes, production facilities and facilities of crystal silicon solar cell sewage unit Main production unit main process production facility facility parameters Wafer production line Cutting silicon ingot cutting Broken spindle speed (block/h) Wire saw slicing speed (slices/h) Cleaning automatic cleaning washing machine cleaning speed (chip/h) Polycrystalline silicon solar cell production line Cashmere wafer suede and fleece equipment cashmere speed (sheet/h) Phosphorus diffusion silicon plate phosphorus diffusion tube diffuser diffusion rate (sheet/h) Wet etching silicon wafer etching wet etching machine etching speed (sheet/h) Deposited wafer deposition deposition machine coating speed (sheet/h) Monocrystalline silicon solar cell production line Cashmere wafer suede cleaning and texturing equipment cashmere speed (sheet/h) Phosphorus diffusion silicon plate phosphorus diffusion tube diffuser diffusion rate (sheet/h) Wet etching silicon wafer etching wet etching machine etching speed (sheet/h) Boron diffusion silicon wafer boron diffusion diffuser diffusion rate (sheet/h) Edge insulation and chemicalization Cleaning Wafer edge insulation wet chemical cleaning speed (sheet/h) Deposited wafer deposition deposition machine coating speed (sheet/h) Table 6 Main production unit, main process, production facilities and facility parameter table of thin film solar cell sewage unit Main production unit main process production facility facility parameters Substrate cleaning automatic cleaning process cleaning equipment cleaning water consumption (L/h) Coating (deposition) coating deposition coating machine (deposition equipment) coating efficiency (pcs/min) Engraving automatic engraving laser engraving machine engraving speed (pcs/h) Cashmere wafer suede and fleece equipment cashmere speed (sheet/h) Etching wet process etching equipment etching speed (pcs/h) Ba...

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