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HJ 954-2018: Technical specification for application and issuance of pollutant permit Ceramics, fried brick and tile industry
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Technical specification for application and issuance of pollutant permit Ceramics, fried brick and tile industry
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Technical specification for application and issuance of pollutant permit Ceramics, fried brick and tile industry
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Standard similar to HJ 954-2018 HJ 946 HJ 947 HJ/T 954 Basic data | Standard ID | HJ 954-2018 (HJ954-2018) | | Description (Translated English) | Technical specification for application and issuance of pollutant permit Ceramics, fried brick and tile industry | | Sector / Industry | Environmental Protection Industry Standard | | Classification of Chinese Standard | HJ | | Word Count Estimation | 87,866 | | Date of Issue | 2018-07-31 | | Date of Implementation | 2018-07-31 | | Regulation (derived from) | Ministry of Ecology and Environment Announcement No. 26 of 2018 | | Issuing agency(ies) | Ministry of Ecology and Environment | HJ 954-2018: Technical specification for application and issuance of pollutant permit Ceramics, fried brick and tile industry
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Technical specification for application and issuance of pollutant permit Ceramics, fried brick and tile industry
National Environmental Protection Standard of the People's Republic
Sewage permit application and issuance technical specifications
Ceramic tile industry
Technical specification for application and issuance of pollutant permit
Ceramics, fried brick and tile industry
2 0 1 8 - 0 7 - 3 1 released
2 0 1 8 - 0 7 - 3 1 Implementation
Ministry of Ecology and Environment released
Content
Foreword..iii
1 Scope..1
2 Normative references..1
3 Terms and definitions. 2
4 Basic requirements for sewage disposal units 3
5 Method for determining the discharge port and the permitted emission limit for the production and discharge of pollutants. 28
6 Possible technical requirements for pollution prevention and treatment 39
7 Self-monitoring management requirements..43
8 Environmental Management Account and Emission Permit Implementation Reporting Requirements..48
9 Actual emissions accounting method. 52
10 Compliance Determination Method..56
Appendix A (informative appendix) Outline of the annual implementation report of the ceramic tile industrial pollutant discharge unit..59
Appendix B (informative appendix) discharge permit implementation form form 61
Appendix C (informative appendix) Form of annual implementation report form for ceramic tile industrial discharge permit (key management) .64
Appendix D (Informative Appendix) Form of Annual Implementation Report Form for Ceramic Brick Industrial Sewage Permit (Simplified Management) .77
Appendix E (informative appendix) production conversion factor reference table.83
Appendix F (informative appendix) Pollutant pollution coefficient of ceramic industrial sewage unit.84
Foreword
To implement the "Environmental Protection Law of the People's Republic of China", "The Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution"
Laws and Regulations on the Prevention and Control of the National Water Pollution Law, and the Notice of the General Office of the State Council on Printing and Distributing the Implementation Plan for the Control of Pollutant Discharge Permits
Office issued [2016] No. 81) and "Administrative Measures for Sewage Permits (Trial)" (Order No. 48 of the Ministry of Environmental Protection) to improve the technology of sewage discharge permit
The supporting system shall guide and standardize the application and issuance of pollutant discharge permits for ceramic brick and tile industrial sewage disposal units, and formulate this standard.
This standard stipulates the requirements for the application and issuance of the pollutant discharge permit for the ceramics and bricks industry industrial discharge unit.
Environmental management for fixed and actual emissions accounting, compliance determination methods, self-monitoring, environmental management ledgers, and discharge permit execution reports
Requirements, put forward the technical requirements for the prevention and control of industrial pollution of ceramic tiles.
Appendix A, Appendix B, Appendix C, Appendix D, Appendix E, and Appendix F of this standard are informative annexes.
This standard is the first release.
This standard is formulated by the Ministry of Ecology and Environment.
This standard is mainly drafted by. China Building Materials Science Research Institute Co., Ltd., Environmental Engineering Evaluation Center of the Ministry of Environmental Protection, China
Building Sanitary Ceramics Association, South China Institute of Environmental Sciences, Ministry of Environmental Protection, China Brick and Tile Industry Association.
This standard is approved by the Ministry of Ecology and Environment on July 31,.2018.
This standard has been implemented since July 31,.2018.
This standard is explained by the Ministry of Ecology and Environment.
Sewage permit application and issuance technical specification ceramic tile industry
1 Scope of application
This standard specifies the ceramic industry, brick and tile industry, waterproof building materials industry, heat insulation and sound insulation materials industry and construction stone processing industry.
The basic requirements for the application and issuance of pollutant discharge permit for pollutant discharge units (hereinafter referred to as ceramic tile and industrial pollutant discharge units)
Value determination, actual emissions accounting, technical methods for compliance determination, self-monitoring, environmental management ledger and discharge permit execution report, etc.
Environmental management requirements, put forward technical requirements for the prevention and control of industrial pollution of ceramic tiles.
This standard is applicable to instruct the ceramic tile industrial pollutant discharge unit to fill in the “Sewage Permit Application Form” and the national sewage permit management information.
The platform shall fill in the relevant application information and shall be applicable to guide the issuing authority to review and determine the permit requirements for the pollutant discharge permit of the ceramic brick and tile industrial sewage unit.
This standard is applicable to the discharge permit management of atmospheric pollutants and water pollutants discharged by the ceramic industry and brick and tile industry pollutant discharge units; this standard
It is also suitable for air pollutants discharged by sewage disposal units such as the waterproof building materials industry, the heat insulation and sound insulation materials industry, and the construction stone processing industry.
And discharge management of water pollutants.
Industrial brick discharge unit that does not stipulate this standard but emits industrial waste water, waste gas or toxic and harmful pollutants specified by the state.
Other sewage facilities and discharge ports shall be implemented in accordance with the General Rules for the Application and Issuance of Pollution Discharge Permits (HJ 942).
Implementation of the Pollution Permit Application and Issuance Technical Specification Boiler.
2 Normative references
The contents of this standard refer to the following documents or their terms. For undated references, the valid version applies to this standard.
GB 8978 Integrated Wastewater Discharge Standard
GB 9078 industrial furnace kiln air pollutant discharge standards
GB 13271 Boiler Air Pollutant Emission Standard
GB 16297 Integrated emission standards for atmospheric pollutants
GB 18597 Hazardous Waste Storage Pollution Control Standard
GB 18599 General industrial solid waste storage and disposal site pollution control standards
GB 25464 Ceramic Industry Pollutant Emission Standard
GB 29620 brick and tile industry air pollutant emission standards
GB/T 16157 Determination of particulate matter in fixed pollution source exhaust gas and sampling method of gaseous pollutants
HJ 75 Fixed Pollution Source Flue Gas (SO2, NOx, Particulate Matter) Emissions Continuous Monitoring Technical Specification
HJ 76 Technical requirements and test methods for continuous monitoring system for fixed pollution source flue gas (SO2, NOx, particulate matter)
HJ/T 91 Surface Water and Wastewater Monitoring Technical Specifications
HJ/T 353 Water Pollution Source Online Monitoring System Installation Technical Specification (Trial)
HJ/T 354 Water Pollution Source Online Monitoring System Acceptance Technical Specification (Trial)
Technical Specifications for Operation and Assessment of HJ/T 355 Water Pollution Source Online Monitoring System (Trial)
HJ/T 356 Water Pollution Source Online Monitoring System Data Validity Discrimination Technical Specification (Trial)
HJ/T 373 Technical Specifications for Quality Assurance and Quality Control of Fixed Pollution Source Monitoring (Trial)
HJ/T 397 Fixed Source Exhaust Gas Monitoring Technical Specification
HJ 495 water quality sampling plan design technical regulations
HJ 608 sewage unit coding rules
HJ 819 General Guidelines for Self-Monitoring Technical Units of Sewage Units
HJ 942 General Regulations for the Application and Issuance of Pollution Discharge Permits
HJ 944 Sewage Disposal Unit Environmental Management Account and Emission Permit Execution Report Technical Specifications General (Trial)
"List of classified management of fixed pollution source discharge permits"
Measures for the Administration of Hazardous Waste Transfer Joint Orders (Order No. 5 of the State Environmental Protection Administration)
National Directory of Hazardous Wastes (Order No. 39 of the Ministry of Environmental Protection)
Technical Requirements for Standardized Remediation of Sewage Discharges (Trial) (National Environmental Protection Bureau Environmental Supervision [1996] No. 470)
Measures for the Operation and Management of Automatic Monitoring Facilities for Pollution Sources (Huanfa [2008] No. 6)
Announcement on the Implementation of Special Emission Limits for Air Pollutants (Notified by the Ministry of Environmental Protection, No. 14 of.2013)
Announcement on Issue of National Pollutant Emission Standard < Ceramic Industry Pollutant Emission Standard> (GB 25464-2010)
(Ministry of Environmental Protection Announcement No. 84 of.2014)
Measures for the Management of Pollution Discharge Permits (Trial) (Order No. 48 of the Ministry of Environmental Protection)
Reply to the Relevant Issues Concerning the Implementation of Special Emission Limits for Air Pollutants (Environmental Letter [2016] No. 1087)
Notice on Strengthening the Relevant Issues Concerning the Automatic Monitoring of High-Level Source Pollutants in Beijing-Tianjin-Hebei (Circular Supervision and Control Letter [2016] No. 1488)
"Announcement on the Implementation of Special Emission Limits of Air Pollutants in the Beijing-Tianjin-Hebei Air Pollution Transmission Channel City" (Proposal by the Ministry of Environmental Protection.2018)
No. 9 of the year)
"Guidelines for Feasible Technology for Pollution Prevention and Control of Ceramic Industry" (Promulgation of the Ministry of Environmental Protection 20 □ □ □ □)
3 Terms and definitions
The following terms and definitions apply to this standard.
3.1 ceramic industry sewage unit unit ceramics industry pollutant emission unit
Refers to the sewage unit that manufactures ceramic products such as building ceramics, sanitary ceramics, and daily-use ceramics. Includes separate dry billet manufacturing or firing drains
The position, as well as the sewage unit of the independent baking process.
3.2 brick industry and industrial unit
Refers to the production of sewage units such as sintered bricks, sintered tiles, non-sintered bricks and other products.
3.3 Waterproof building materials industry sewage unit
Refers to asphalt or similar materials as the main raw material for the production of water-repellent materials.
3.4 thermal and acoustic insulation materials industry pollutant emission
Unit
Refers to the manufacture of mineral insulation materials such as rock wool, mineral wool, fiberglass cotton, expanded perlite, expanded vermiculite, etc. for thermal insulation, sound insulation and thermal insulation.
The unit of discharge of materials and products does not include the manufacture of asbestos insulation and sound insulation materials.
3.5 building stone processing industry pollutant discharge unit
Refers to the sewage unit of marble products such as marble slabs, granite and limestone for the construction, road construction, cemetery and other purposes.
3.6 Permitted emission limits
Refers to the maximum emission concentration and discharge of pollutants allowed by the discharge unit specified in the discharge permit.
3.7 special period special periods
Refers to the environmental quality deadlines or other relevant environmental management documents formulated by the local people's government according to law, and the pollution of the sewage disposal units.
There are special requirements for the discharge of dyes, including heavy pollution weather response period and winter defense period.
3.8 abnormal situation
Refers to the abnormal working conditions or pollution of production facilities such as ceramic slab industrial sewage discharge unit opening and closing kiln (tower), equipment maintenance, and abnormal operation of process equipment.
Dyeing and treatment facilities are not normal.
4 Basic requirements for reporting the discharge unit
4.1 General principles
The ceramic brick and tile industrial sewage disposal unit shall, in accordance with the requirements of this standard, fill in the “discharge permit” in the national sewage permit management information platform declaration system.
Corresponding information sheet in the certifiable application form. The local ecological environment authorities not included in the filling system have regulations to fill in the report or discharge bills.
If you think you need to fill in the report, you can add the content yourself.
The local ecological environment competent department at or above the municipal level in the district may increase the need to discharge the pollutant discharge permit according to the local regulations on environmental protection.
Ming's content, and fill in the pollution permit management information platform declaration system "the management of the local ecological environment authority with nuclear powers increased
Content" column.
Did not obtain the approval opinions of the environmental impact assessment of the construction project according to law, or did not obtain the local people's government according to the relevant state regulations
The pollutant discharge unit of the relevant certification materials issued by the rectification and regulation shall not meet the permissible emission concentration.
The sewage disposal unit sought, as well as other pollutant discharge units that need to correct the behavior according to the regulations, when reporting the application for information on the discharge permit for the first time,
The corrective plan should be proposed in the “Correction Correction” column in the National Pollution Discharge License Management Information Platform Declaration System.
The industrial discharge unit of ceramic tile industry shall report the basic information according to the actual situation and verify the authenticity, legality and integrity of the application materials.
Be responsible for.
4.2 Basic information of the sewage unit
4.2.1 Basic information
The basic information of the ceramic tile industrial pollutant discharge unit should be reported to the unit name, whether it needs to be rectified, the discharge permit management category, postal code,
Whether it is put into production, the date of production, the latitude and longitude of the center of the production and operation site, and whether the location is an environmentally sensitive area (such as the key control area of the atmosphere,
Total phosphorus total nitrogen control area, etc.), the name of the industrial park to which it belongs, the environmental impact assessment approval document number (record number), and the local government’s violation of regulations
Project identification or filing document number, main pollutants total distribution plan document number, total particulate matter index (t/a), total sulfur dioxide
Quantity index (t/a), total nitrogen oxides index (t/a), total chemical oxygen demand index (t/a), total ammonia nitrogen index (t/a), other pollution
Total amount of dyes (if any), etc.
When reporting the industry category on the national sewage permit management information platform, the pollutant discharge unit chooses to report “ceramic industry” and “brick worker”
Industry, "Waterproof Building Materials Industry", "Insulation and Sound Insulation Materials Industry", "Building Stone Processing Industry", "Other Products"
Industrial" industry category.
4.2.2 Other basic conditions
The basic situation of the sewage disposal unit should also include the production process flow chart and the general layout plan of the plant.
The production process flow chart shall include the main production facilities (equipment), the main raw and auxiliary materials and the flow of fuel, and the production and discharge links.
The general layout plan of the plant area shall include the location relationship of the main production units, workshops and equipment, indicating the sewage collection and transportation direction of the plant, and rain.
Water and sewage vents.
4.3 Ceramic Industry
4.3.1 Main products and production capacity
4.3.1.1 Main production units, main processes, production facilities and facility parameters
See Table 1 and Table 2 for the main production units, main process and production facility names and facility parameters of the ceramic industry sewage disposal unit.
Table 1 Main production units, main processes, production facilities and facility parameters of the ceramic industry (building ceramics) sewage disposal unit
Main production unit main process production facility facility parameters
Raw fuel preparation
Storage and aging storage yards (feldspar, quartz, clay, raw coal, other materials)
Reserve. t
Floor area. m2
Production time of raw material preparation crusher, ball mill and wheel mill. t/h
Raw material refining
Production by ball mill, mixer, vibrating screen and iron remover. t/h
Vertical mill, granulator, clay machine, other Taiwan production. t/h
Glaze pool, glaze tank volume. m3
Fuel system
Gas generator unit gas supply. Nm3/h
Other fuel system specifications. /
Spray drying
Hot air stove
Heat supply. kW
Air supply. m3/h
Spray drying tower water evaporation. kg/h
Production time of dry process milling granulator. t/h
Conveying conveyor belt, bucket lifting, other conveying capacity. t/h
Molding drying system
Molding press, extrusion molding machine pressure. t; MPa
Conveying conveyor belt, bucket lifting, other conveying capacity. t/h
Dry roller type dryer (kiln) Specifications. (length × width × height) m
Glazing and decorative system glazing and decorative glazing lines (spraying, glazing, inkjet printing) Production time. m2/h
Burning system kiln firing tunnel kiln, roller kiln, other specifications. (length × width × height) m
Product finishing system product post-processing polishing machine, edging machine, cutting machine production. m2/h
Continued
Main production unit main process production facility facility parameters
Inspection packaging system
Production time of packaging and packaging machine. m2/h
Transport transfer station, other /
Common unit auxiliary system boiler, other specifications. t/h
Table 2 Main production units, main processes, production facilities and facility parameters of the pollutant discharge unit of the ceramic industry (daily, sanitary ceramics)
Main production unit main process production facility facility parameters
Raw fuel preparation
Storage and aging
Yard (porcelain stone, feldspar, quartz, wollastonite, pyrophyllite, raw coal,
other)
Reserve. t
Floor area. m2
Raw material crusher, ball mill, wheel mill
Inner diameter of the cylinder. m
Length of cylinder. m
Taiwan production. t/h
Mud and glaze preparation
Production by ball mill, grinder, vibrating screen and iron remover. t/h
Glaze pool, glaze tank volume. m3
Conveying conveyor belt, bucket lifting, other conveying capacity. t/h
stale
Chenshuo pool volume. m3
Mud tank volume. m3
Fuel system
Gas generator unit gas supply. Nm3/h
Other fuel system specifications. /
Molding drying system
Production of mold preparation weighing system, gypsum mixer, resin mixer table. /
forming
Combined pouring unit, high pressure grouting machine, plastic rotary forming machine, plastic pressure
Molding machine, pressure grouting machine, roll forming machine, dry powder static forming machine
Taiwan production. one/h
Manual repair, machine-assisted repair /
dry
Hot air stove
Heat supply. kW
Air supply. m3/h
Steam heat exchanger, drying chamber specifications. (length × width × height) m
Glazing and decorative system glazing and decorative artificial glaze, robot glazing, decals, etc. Production. one/h
Firing system kiln firing, roasting tunnel kiln, roller kiln, shuttle kiln, other specifications. (length × width × height) m
Product finishing system product after processing grinding machine, grinding machine table production. one/h
Inspection of packaging system packaging air leakage inspection equipment, rinsing inspection equipment, packaging machine production. one/h
Common unit auxiliary system boiler, other specifications. t/h
4.3.1.2 Production facility number
The pollutant discharge unit fills in the internal production facility number. If the sewage disposal unit has no internal production facility number, it is numbered and filled according to HJ 608.
Newspaper.
4.3.1.3 Product Name
Ceramics are divided into architectural ceramics, sanitary ceramics, household ceramics, and others.
4.3.1.4 Production capacity and unit of measurement
Production capacity is designed for major products, excluding production capacity that is eliminated or banned by national or local governments. Capacity measurement unit is 10,000
t/a.
4.3.1.5 Design annual production time
It should be filled in according to the environmental impact assessment documents and approval opinions or the annual production time in the identification or filing documents of the local government.
write. The non-approval opinions, identification or filing documents shall be filled in according to the actual production time.
4.3.2 Main raw and auxiliary materials and fuel
4.3.2.1 Name and type
Ceramic raw materials are divided into hard raw materials, soft raw materials and auxiliary raw materials. Among them, the production of building ceramics and sanitary ceramics includes hard materials (porcelain)
Stone, feldspar, quartz, wollastonite, pyrophyllite, etc.), soft materials (kaolin, china clay, bentonite, other clay, etc.) and auxiliary materials
(color glaze, etc.), daily-use ceramic hard materials (feldspar, quartz, porcelain stone, etc.), soft materials (kaolin, china clay, clay, etc.) and auxiliary
Help raw materials, etc.
Ceramic production fuel is divided into natural gas, liquefied gas, coal gas, coal, coal water slurry, diesel oil, heavy oil, and others.
Other excipients include mold materials such as gypsum powder and resin, process additives and other auxiliary materials, as well as waste gas and wastewater pollution control processes.
Add chemicals, such as ammonia, urea, slaked lime, additives, etc.
4.3.2.2 Design annual usage and unit of measurement
The raw materials and fuels used in the production capacity should be filled in. The unit of measure is t/a or Nm3/a.
4.3.2.3 Ingredients
The ceramic industrial sewage unit based on coal and other fuels shall report the ash, sulfur, volatile matter and calorific value of the fuel, and the qualified areas may
To report the mercury content; the ceramic industry sewage unit based on natural gas should report the calorific value of the fuel; refer to the design value or the previous year.
The actual usage is reported.
4.3.3 Production and sewage disposal, pollutants and pollution control facilities
4.3.3.1 Waste gas production
Ceramic industry sewage unit waste gas production includes ceramic kiln, drying kiln (chamber), spray drying tower, hot blast stove, crusher, polishing
Machines, edging machines, cutting machines, glazing lines and other ventilation production equipment.
4.3.3.2 Types of exhaust pollutants
See Table 3 for the contents of the waste gas production link, the type of pollutants, and the discharge form of the pollutant discharge unit of the ceramic industry. Ceramic industry sewage
The type of unit waste gas pollutants is determined according to GB 25464. Where local strict emission standards are required, they shall be strictly determined in accordance with local emission standards.
Table 3 Main production facilities, discharges and pollutants of ceramic industry sewage disposal units
Exhaust gas organized emissions
Main production unit production facility exhaust gas organized discharge port discharge type pollutant
Raw fuel preparation
Mill, press, exhaust, general discharge, particulate matter
Gas generator, hot air
Furnace, spray drying tower
Coal-based fuel
Building ceramic
Drying tower chimney main discharge
Particulate matter, sulfur dioxide, nitrogen oxidation
Building, smoke, blackness, other fuel, building pottery
Drying tower chimney general discharge
Dry granulator dry pulverizer general venting particulate matter
Glaze grinding machine each device exha...
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