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HJ 864.2-2018 English PDF

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HJ 864.2-2018: Technical specification for application and issuance of pollutant permit phosphatic, potassic, compound, organic and microbial fertilizer industry
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Basic data

Standard ID HJ 864.2-2018 (HJ864.2-2018)
Description (Translated English) Technical specification for application and issuance of pollutant permit phosphatic, potassic, compound, organic and microbial fertilizer industry
Sector / Industry Environmental Protection Industry Standard
Classification of Chinese Standard HJ
Word Count Estimation 63,639
Date of Issue 2018-09-23
Date of Implementation 2018-09-23
Regulation (derived from) Ministry of Ecology and Environment Announcement No. 41 of 2018
Issuing agency(ies) Ministry of Ecology and Environment

HJ 864.2-2018: Technical specification for application and issuance of pollutant permit phosphatic, potassic, compound, organic and microbial fertilizer industry


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Technical specification for application and issuance of pollutant permit phosphatic, potassic, compound, organic and microbial National Environmental Protection Standard of the People's Republic Sewage permit application and issuance technical specifications Phosphate fertilizer, potash fertilizer, compound fertilizer, Organic fertilizer and microbial fertilizer industry Technical specification for application and issuance of pollutant permit Phosphate, potassic, compound, organic and microbial fertilizer industry Published on.2018-09-23 2018-09-23 Implementation Ministry of Ecology and Environment released

Content

Foreword..ii 1. Scope 1 2. Normative references 1 3. Terms and Definitions..3 4. The basic situation of the sewage disposal unit is required to fill in the report. 3 5. Production of sewage nodes and permit emission limits..15 6. Possible technologies for pollution prevention and control 24 7. Self-monitoring management requirements 29 8. Environmental management accounting records and discharge permit implementation report preparation requirements.37 9. Actual emissions accounting method..39 10. Compliance Determination Method 42 Appendix A (informative appendix) Environmental Management Accounting Record Reference Table.45 Appendix B (informative appendix) discharge permit implementation report form form..49 Appendix C (informative appendix) industrial fertilizer discharge coefficient of phosphate fertilizer and compound fertilizer.56

Foreword

To implement the Law of the People's Republic of China on Environmental Protection, the Law of the People's Republic of China on Prevention and Control of Atmospheric Pollution Laws and Regulations of the People's Republic of China on Water Pollution Prevention and Control, and the General Office of the State Council on Printing and Distributing Control of Pollutant Discharge Permits Notice of the Scheme (Guo Ban Fa [2016] No. 81) and the Measures for the Management of Pollution Discharge Permits (Trial) (Ministry of Environmental Protection) Order No. 48), improve the technical support system for pollutant discharge permit, guide and regulate phosphate fertilizer, potash fertilizer, compound fertilizer (composite fertilizer), This standard is formulated for the application and issuance of organic fertilizers and microbial fertilizer industrial discharge permits. This standard stipulates that phosphate fertilizer, potash fertilizer, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer industry discharge The basic conditions for filing the smuggling application and the issued pollutant discharge unit, the determination of the permitted emission limit, the actual emission accounting method, Environmental management requirements such as compliance determination methods and self-monitoring, environmental management ledgers, and discharge permit execution reports were proposed. Feasible technical requirements for the prevention and control of industrial pollution of phosphate fertilizer, potassium fertilizer, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer. Appendix A to Appendix C of this standard are informative annexes. This standard is the first release. This standard was formulated by the Ministry of Ecology and Environment. This standard was drafted. Environmental Engineering Assessment Center of the Ministry of Environmental Protection, China Phosphate and Compound Fertilizer Industry Association, Guizhou Province Environmental Worker Cheng assessment center, China Inorganic Salt Industry Association, Qinghai Salt Lake Research Institute of Chinese Academy of Sciences, China Shipping Petroleum Environmental Protection Service (Tianjin) Limited. This standard was approved by the Ministry of Ecology and Environment on September 23,.2018. This standard has been implemented since September 23,.2018. This standard is explained by the Ministry of Ecology and Environment. Sewage permit application and issuance technical specifications Phosphate, potash, compound fertilizer, organic fertilizer and microbial fertilizer industry 1. Scope of application This standard specifies the phosphate fertilizer, potash fertilizer, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer industrial discharge permit Application for the basic information of the pollutant discharge unit issued and issued, the determination of the permitted emission limit, the actual emission accounting method, and compliance The method of judging and environmental management requirements such as self-monitoring, environmental management ledger and discharge permit execution report, proposed phosphate fertilizer, Potable fertilizer, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer industrial pollution control feasible technical requirements. This standard applies to the guidance of phosphate fertilizer, potash fertilizer, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer industry sewage The unit fills in the "Application for Pollution Discharge Permit" and fills in the relevant application information in the National Emission Permit Management Information Platform, which applies to To guide the issuing authority to review and determine the phosphorus, potassium, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer industrial sewage License licensing requirements. This standard applies to phosphate fertilizer, potash fertilizer, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer industrial sewage unit Discharge permit management for discharge of water pollutants and atmospheric pollutants. Phosphate fertilizer, potash fertilizer, compound fertilizer (composite fertilizer), organic fertilizer and microbial fertilizer industrial sewage unit, GB 13223 The production facilities and discharge ports are applicable to the Technical Specifications for Application and Issuance of Pollution Discharge Permits in Thermal Power Industry (Circular Water Body [2016] 189 No. 1); the production facilities and discharge ports for the implementation of GB 13271 are applicable to the application for the discharge permit and the issuance of technical specifications Furnace (HJ 953). Phosphate, potash, and compound fertilizers that are not specified in this standard but emit industrial waste water, waste gas or toxic and harmful pollutants Other facilities and discharges of industrial fertilizers, organic fertilizers and microbial fertilizer industrial sewage disposal units, refer to the application for sewage permit Execution with the General Regulations for the issuance of technical specifications (HJ 942).

2. Normative references

The contents of this standard refer to the terms in the following documents. For undated references, the valid version applies to this standard. GB 8978 Integrated Wastewater Discharge Standard GB 9078 industrial furnace kiln air pollutant discharge standards GB 13223 Thermal Power Plant Emission Standards for Thermal Power Plants GB 13271 Boiler Air Pollutant Emission Standard GB 14554 Odor Pollutant Discharge Standard GB 15580 Phosphate Fertilizer Industry Water Pollutant Emission Standard GB 16297 Integrated emission standards for atmospheric pollutants GB/T 16157 Determination of particulate matter in fixed pollution source exhaust gas and sampling method of gaseous pollutants GB 18599 General industrial solid waste storage and disposal site pollution control standards HJ/T 55 Technical Guidelines for the Monitoring of Unorganized Emissions of Air Pollutants HJ 75 Fixed pollution source flue gas (SO2, NOX, particulate matter) continuous monitoring technical specifications HJ 76 Fixed pollution source flue gas (SO2, NOX, particulate matter) continuous monitoring system technical requirements and testing methods HJ/T 91 Surface Water and Wastewater Monitoring Technical Specifications HJ/T 212 pollution source online automatic monitoring (monitoring) system data transmission standard HJ/T 353 Water Pollution Source Online Monitoring System Installation Technical Specification (Trial) HJ/T 354 Water Pollution Source Online Monitoring System Acceptance Technical Specification (Trial) Technical Specifications for Operation and Assessment of HJ/T 355 Water Pollution Source Online Monitoring System (Trial) HJ/T 356 Water Pollution Source Online Monitoring System Data Validity Discrimination Technical Specification (Trial) HJ/T 373 Technical Specifications for Quality Assurance and Quality Control of Fixed Pollution Source Monitoring (Trial) HJ/T 397 Fixed Source Exhaust Gas Monitoring Technical Specification HJ 493 Technical Regulations for Preservation and Management of Water Quality Samples HJ 494 Water Quality Sampling Technical Guidance HJ 495 water quality sampling plan design technical regulations HJ 608 sewage unit coding rules HJ 819 General Guidelines for Self-Monitoring Technical Units of Sewage Units HJ 820 sewage unit self-monitoring technical guide thermal power generation and boiler HJ 853 Sewage Permit Application and Issuance Technical Specification Petrochemical Industry HJ 942 General Regulations for the Application and Issuance of Pollution Discharge Permits HJ 944 Technical Specifications for Environmental Management Accounts and Emission Permits HJ 953 Sewage Permit Application and Issuance Technical Specification Boiler "List of classified management of fixed pollution source discharge permits" Measures for the Management of Pollution Discharge Permits (Trial) (Decree No. 48) Technical Requirements for Standardized Remediation of Sewage Discharges (Environmental Supervision [1996] No. 470) Announcement on the Implementation of Special Emission Limits for Air Pollutants (Announcement No. 14 of.2013) Notice of the General Office of the State Council on Strengthening Environmental Supervision and Enforcement (Guo Ban Fa [2014] No. 56) Notice on Carrying out Management of Elevated Source Pollution Discharge Permits in Thermal Power, Papermaking Industry and Beijing-Tianjin-Hebei Pilot City (Circular Water) Body [2016] No. 189) Reply to the Relevant Issues Concerning the Implementation of Special Emission Limits for Air Pollutants (Environmental Letter [2016] No. 1087) Notice on Strengthening the Relevant Issues Concerning the Automatic Monitoring of High-Level Source Pollutants in Beijing-Tianjin-Hebei (Circular Supervision and Control Letter [2016] No. 1488) Notice on Accelerating the Automatic Monitoring of Key Polluting Units in Key Industries in Key Industries (Circular Office [2017] No. 61) Announcement on the Implementation of Special Emission Limits for Air Pollutants in the Beijing-Tianjin-Hebei Air Pollution Transmission Channel City (Announcement.2018) No. 9 of the year) Notice on Strengthening Prevention and Control of Nitrogen and Phosphorus Pollution from Fixed Pollution Sources (Circle Water Body [2018] No. 16) Notice on Promulgating Samples of Emission Permits, Sewage Permit Application Forms and Emission Permit Formats Cai [2018] No. 80)

3. Terms and definitions

The following terms and definitions apply to this standard. 3.1 Phosphate fertilizer industry pollutant discharge unit Refers to the production of monoammonium phosphate, diammonium phosphate, heavy superphosphate, nitrophosphate, NPK, superphosphate, calcium magnesium phosphate, Calcium magnesium phosphate potash and other by-products (such as sodium fluorosilicate, potassium fluorosilicate, etc.) and intermediate products required for the production of phosphate fertilizer (wet method) Production enterprise or production facility. 3.2 potash fertilizer industry pollutant emission units It refers to the production enterprise or production facility that produces potassium chloride, potassium sulfate, potassium nitrate and potassium sulfate and magnesium fertilizer. 3.3 Compound fertilizer industry (composite fertilizer) industrial pollutant discharge unit Refers to the production of fertilizers with at least two nutrient contents in the three nutrients of nitrogen, phosphorus and potassium (monoammonium phosphate, diammonium phosphate, nitric acid) Production enterprises or production facilities of phosphate fertilizer, phosphorus and potassium nitrate fertilizer, calcium magnesium phosphate potassium fertilizer, and potassium nitrate. 3.4 Organic fertilizer and microbial fertilizer industrial pollutant discharge unit organic and microbial Emission units Refers to the production enterprise or production facility that produces organic fertilizers and microbial fertilizers. 3.5 Permitted emission limits Refers to the maximum emission concentration (rate) and emissions of pollutants allowed by the discharge unit specified in the discharge permit. 3.6 special period special periods Refers to the environmental quality deadlines and other relevant environmental management regulations formulated by the local people's government in accordance with the law, and the discharge of pollutants The time when the unit's pollutant discharge has special requirements, including the heavy pollution weather response period and the winter defense period. 4. Basic requirements for reporting of sewage disposal units 4.1 General principles The pollutant discharge unit shall, in accordance with the requirements of this standard, fill in the “sewage permit” in the national sewage permit management information platform declaration system. Corresponding information in the Application Form. The local ecological environment competent authority not included in the drop-down menu of the filling system has provisions to fill in If the newspaper or the pollutant discharge unit thinks it needs to be filled out, it may add the content by itself. The local ecological environment competent department at or above the municipal level in the district may increase the need for sewage disposal according to the local regulations on environmental protection. The content contained in the certificate can be verified and filled in the declaration system of the pollutant discharge permit management information platform. The management content added by the management department" column. 4.2 Basic situation of sewage disposal units The basic information of the pollutant discharge unit includes the name of the unit, whether it needs to be corrected, the license management category, postal code, industry category, Whether it is put into production and the date of production, the latitude and longitude of the production and operation site, and whether the location is an environmentally sensitive area (such as the atmospheric key control area, Total phosphorus total nitrogen control area), whether it is located in the industrial park and its industrial park name, environmental impact assessment approval number (recorded No.), identification or record number, main pollutants total distribution plan document number, total particulate matter index, total sulfur dioxide Indicators, total nitrogen oxides, total chemical oxygen demand, total ammonia and nitrogen, and other pollutants (if any) Wait. In the selection of industry categories, the selection of phosphate, potash, and compound fertilizers (composite fertilizers) for production facilities suitable for this standard. Or organic fertilizer and microbial fertilizer industry. 4.3 Main products and production capacity 4.3.1 General principles Main product and capacity report production unit, main process, production facility and facility parameters, production facility number, product name Weighing, production capacity and measurement unit, design annual production time, etc. 4.3.2 Production unit The main production units of the sewage disposal unit are divided into production line units and public engineering units named after the products. The phosphate fertilizer industrial production line unit includes a phosphoric acid production line, a monoammonium phosphate/diammonium phosphate production line, and a superphosphate/superphosphate. Production line, nitrophosphate fertilizer/nitrophosphate potassium fertilizer production line, calcium magnesium phosphate fertilizer/calcium magnesium phosphate potassium fertilizer production line, sodium fluorosilicate/potassium fluorosilicate production line Wait. The potash industry production line unit includes potassium chloride/potassium sulfate (potassium mixed salt conversion method) production line, potassium sulfate magnesium fertilizer production line, and nitrate Potassium acid production line, potassium sulfate (Mannheim method) production line, potassium sulfate (metalysis) production line, etc. Compound fertilizer unit (composite fertilizer) production line unit includes agglomerated compound fertilizer (composite fertilizer) production line, melt type compounding Fertilizer (composite fertilizer) production line, slurry type compound fertilizer (composite fertilizer) production line, blended compound fertilizer (composite fertilizer) Production line, etc. Organic fertilizer and microbial fertilizer production line units include organic fertilizer production lines and microbial fertilizer production lines. 4.3.3 Main processes, production facilities and facility parameters The main processes are reported according to the production process of the production line unit. The production facilities corresponding to the main processes are divided into required content and optional content. The required content is the equipment that characterizes the production capacity of the production plant, the production equipment that produces the process wastewater, and the production equipment that discharges the process waste gas. Wait for, the rest is optional. The facility parameters report parameters that characterize the processing capabilities. The required contents of each production unit, main process, production facilities and facility parameters are shown in Tables 1 to 4. Others are optional. Table 1 Production unit, main process, production facilities and facility parameters of phosphate fertilizer industry Production unit main process production facility facility parameters and units Phosphoric acid production Preparation of phosphate rock crusher, ball mill, concentrator (t/h) Acid hydrolysis reaction Reaction tank volume (m3) Flash circulation water cooling tower circulating water volume (m3/h) Filter filter filtration area (m2) Monoammonium phosphate / Diammonium phosphate production line Neutralization reaction neutralization reactor volume (m3) Granulation granulator treatment capacity (t/h) Continued Production unit main process production facility facility parameters and units Monoammonium phosphate / Diammonium phosphate production line dry Dryer throughput (t/d) Hot air stove heat (kcal/h) Drying tower diameter (m), height (m) Screening and screening machine screening area (m2) Broken crusher throughput (t/h) Cooling cooler diameter (m) Packaging and packaging machine processing capacity (t/h) Superphosphate / Heavy perphosphate Calcium production line Preparation Hot air stove heat (kcal/h) Dryer throughput (t/d) Phosphate ore crusher, ball mill, concentrator treatment capacity (t/h) Acid hydrolysis reactor, catalyst volume (m3) Granulation granulator treatment capacity (t/h) dry Dryer throughput (t/d) Hot air stove heat (kcal/h) Screening and screening machine screening area (m2) Broken crusher throughput (t/h) Packaging and packaging machine processing capacity (t/h) Nitrophosphate fertilizer / Potassium nitrate Fertilizer production line Preparation Phosphate ore crusher, ball mill, concentrator treatment capacity (t/h) Dryer throughput (t/d) Hot air stove heat (kcal/h) Cooler diameter (m) Acid hydrolysis reaction acid solution tank volume (m3) Filter filter filtration area (m2) Neutralization reaction neutralization reactor volume (m3) Conversion conversion reactor volume (m3) Granulation granulator treatment capacity (t/h) dry Dryer throughput (t/d) Hot air stove heat (kcal/h) Screening and screening machine screening area (m2) Broken crusher throughput (t/h) Cooling cooler diameter (m) Packaging and packaging machine processing capacity (t/h) Calcium magnesium phosphate fertilizer / Calcium, magnesium, phosphorus, potassium Fertilizer production line Preparation of phosphate rock crusher (t/h) Material melting Blast furnace volume (m3) Hot air stove heat (kcal/h) Dry dryer processing capacity (t/d) Grinding ball mill processing capacity (t/h) Packaging and packaging machine processing capacity (t/h) Continued Production unit main process production facility facility parameters and units Sodium fluorosilicate / Potassium fluorosilicate production line Metathesis reaction synthesis tank volume (m3) Dry air drying tube diameter (m) Cooling airflow cooling pipe diameter (m) Packaging and packaging machine processing capacity (t/h) Utility water supply and drainage system Circulating water cooling tower circulating water volume (m3/h) Sewage treatment station treatment capacity (m3/h) Table 2 Potassium fertilizer production units, main processes, production facilities and facility parameters Production unit main process production facility facility parameters and units Potassium chloride/sulfur Potassium acid Salt conversion method) /potassium magnesium sulfate Fertilizer production line Granulation granulator treatment capacity (t/h) dry Dryer throughput (t/d) Hot air stove heat (kcal/h) Broken crusher throughput (t/h) Packaging and packaging machine processing capacity (t/h) Potassium nitrate Production line Metathesis reaction reactor volume (m3) Granulation granulator treatment capacity (t/h) dry Dryer throughput (t/d) Hot air stove heat (kcal/h) Broken crusher throughput (t/h) Packaging and packaging machine processing capacity (t/h) Potassium sulfate Heim Law Production line Metathesis reaction Mannheim furnace treatment capacity (t/h) Cooling falling film acid mist absorber absorption area (m2) Broken crusher throughput (t/h) Packaging and packaging machine processing capacity (t/h) Potassium sulfate Decomposition method Production line Granulation granulator treatment capacity (t/h) dry Dryer throughput (t/d) Hot air stove heat (kcal/h) Broken crusher throughput (t/h) Packaging and packaging machine processing capacity (t/h) Utility water supply and drainage system Circulating water cooling tower circulating water volume (m3/h) Sewage treatment station treatment capacity (m3/h) Table 3 Industrial production units, main processes, production facilities and facility parameters of compound fertilizer (composite fertilizer) Production unit main process production facility facility parameters and units Retwined complex Mixed fertilizer Compound fertilizer Production line Feeder crusher throughput (t/h) Granulation granulator treatment capacity (t/h) dry Hot air stove heat (kcal/h) Dryer throughput (t/d) Continued Production unit main process production facility facility parameters and units Retwined complex Mixed fertilizer Compound fertilizer Production line Screening and screening machine screening area (m2) Broken crusher throughput (t/h) Cooling cooler diameter (m) Packaging and packaging machine processing capacity (t/h) Melt type complex Mixed fertilizer Compound fertilizer Production line Feeder crusher throughput (t/h) Granulation granulation tower diameter, height (m, m) Screening and screening machine screening area (m2) Broken crusher throughput (t/h) Cooling cooler diameter (m) Packaging and packaging machine processing capacity (t/h) Slurry type complex Mixed fertilizer Compound fertilizer Production line Metathesis reaction tank volume (m3) Neutralization reaction neutralization tank volume (m3) Granulation granulator treatment capacity (t/h) dry Hot air stove heat (kcal/h) Dryer throughput (t/d) Screening and screening machine screening area (m2) Broken crusher throughput (t/h) Cooling cooler diameter (m) Packaging and packaging machine processing capacity (t/h) Blended complex Mixed fertilizer Compound fertilizer Production line Blending blender throughput (t/h) Screening and screening machine screening area (m2) Packaging and packaging machine processing capacity (t/h) Utility water supply and drainage system Circulating water cooling tower circulating water volume (m3/h) Sewage treatment station treatment capacity (m3/h) Table 4 Industrial production units, main processes, production facilities and facility parameters of organic fe...

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